Page 7
AC outlet. Konica Minolta Simply turning off the power switch is not suffi- Konica Minolta equipment is renowned for their high cient, because paper feed units or other electri- reliability. This reliability is achieved through high-quality cal equipment may be powered also when the design and a solid service network.
Page 8
(4) When disconnecting any cables, always grasp carried out quickly and Konica Minolta must be the connector and not the cable (especially in the notified.
FS-110/FS-210 FS-110/FS-210 PRODUCT SPECIFICATIONS [1] Type Paper Stacking Capacity (80g/m or 20lbs): FS-110: Sub-tray exit mode: Finishing device with offset collation (sort and Maximum 200 sheets (same-size sheets only) group), stapling, and sub-tray eject features. Non-Staple, Group, and Offset modes:...
Page 12
FS-110/FS-210 Height of folding in the booklet mode (FS210 [3] Staple Mode only): Number of sheets to be stapled: 50 sheets or less (the height must be 5mm or (80g/m or 20lbs) less when using 80g/m or 20lbs quality paper)
Page 13
However, special paper cannot be used. [6] Option PI-110 (Cover sheet feeder) PK-110 (Puncher) [7] Machine Specifications Power source: 24V, 5VDC (supplied from the main body) Maximum power consumption: 100VA Weight: FS-110: Approx. 55kg FS-210: Approx. 65kg External Dimensions: (tray extended) (tray closed)
FS-110/FS-210 CROSS SECTION DIAGRAM Sub-tray Shift unit Paper exit opening unit Main tray Gate Bypass gate Clincher Alignment plate/U Flat-stapling stopper Booklet stopper Stapler Three-folding stopper Three-folding gate Folding knife Booklet tray Alignment plate/L Components in the region enclosed by the dotted line represent those of FS-210.
FS-110/FS-210 DRIVE SYSTEM DIAGRAM [1] Paper Conveyance Drive Sub-tray paper exit roller Paper exit opening motor (M708) Sub-tray paper exit motor (M721) Shift motor (M702) Sub-tray conveyance roller Gate drive motor (M712) Paper exit roller motor (M707) FNS conveyance motor (M701)
FS-110/FS-210 [4] Tray Drive Up/down pulley/U Main tray Up/down wire Old type Up/down pulley/L Tray up/down motor (M703) New type fs2101001 MODEL MANUAL REVISED EDITION DATE PAGE METHOD 7155/7165/7255/7272 SERVICE MANUAL Dec. 2003 REPLACEMENT...
FS-110/FS-210 PAPER CONVEYANCE PATH [1] Paper Conveyance Path The finisher (FNS) consists of five paper paths, as shown in the diagram below. Sheets are turned over by the main body's exit page inverter, and then passed to the FNS. The FNS has two paper entrance connections: one from the main body, and the other from PI-110 (optional).
FS-110/FS-210 [2] Non-Sort Mode In the non-sort mode, the gate is set to the position to carry paper to the main tray. Each sheet, delivered from the main body, is carried to the main tray through the gate. Entrance roller...
FS-110/FS-210 [3] Sort, and Group Modes In the sort and group modes, the gate is set to the position to carry paper to the main tray. Each sheet, deliv- ered from the main body, is conveyed to the main tray while the sheet is shifted by 30mm to the rear. The shift roller of the shift unit performs the shift action.
FS-110/FS-210 [4] Sub-tray Mode In the sub-tray mode, the gate is set to the position to carry paper to the sub-tray. Each sheet, delivered from the main body, is delivered to the sub-tray Sub-tray Entrance roller Sub-tray paper exit roller...
FS-110/FS-210 [5] Staple Mode For sheets of all size except A4, B5, and 8.5 x 11: (1) The gates are set to the position to carry paper to the stacker. (2) If paper is larger than A4R, the paper exit opening will open.
Page 25
FS-110/FS-210 For sheets of A4, B5, and 8.5 x 11: (1) The first set is stapled and delivered to the main tray in the same manner as sheets of all size except A4, B5, and 8.5 x 11. (2) As the front of the first set is being discharged, the stacker entrance roller stops and the by-pass gate opens.
FS-110/FS-210 [6] Booklet Mode (1) The gates are set to the position to carry paper to the stacker. (2) The paper exit opening opens. (3) The booklet stopper lowers to the stitch-and-fold position. The flat-stapling stopper is released as the booklet stopper lowers.
FS-110/FS-210 [7] Three-folding Mode (1) The gates are set to the position to carry paper to the stacker. (2) The paper exit opening opens. (3) The booklet stopper lowers to the stitch-and-fold position. The flat-stapling stopper is released as the booklet stopper lowers.
FS-110/FS-210 EXTERNAL SECTION [1] Composition Sub-tray Top cover/1 Top cover/2 Main paper exit cover Main tray Front door Rear cover Side cover Booklet paper exit cover (FS-210 only) Booklet tray (FS-210 only) [2] Mechanism Mechanism Method Jam removal*1 Through the rotation of...
FS-110/FS-210 CONVEYANCE SECTION [1] Composition Sub-tray full PS (PS719) Sub-tray paper exit PS (PS701) Shift unit Shift roller Paper exit opening unit Main tray paper exit PS PI conveyance roller (PS706) Gate Entrance roller FNS entrance PS (PS704) Main tray paper exit roller...
FS-110/FS-210 [2] Mechanism The gate cam consists of two cams (/U and /L) on the same shaft. The position of the cams deter- Mechanism Method mines the paper path. Gate switching*1 Driven by the stepping motor/cam. Gate HP PS (PS716)
Page 34
FS-110/FS-210 *2 By-pass Gate *3 Shift Mechanism of the Shift Unit The by-pass gate is located on the path to the The FNS conveyance motor (M701) drives the stacker. This gate changes the conveyance path shift roller, conveying the paper forward to the of the next sheet while the stapling is being per- main tray.
Page 35
FS-110/FS-210 *4 Open/close of Paper Exit Opening *5 Paper Exit Opening Nip When paper is conveyed to the stacker, and it is Because the rotational speed of the paper exit larger than B5R in the vertical length (feeding roller is slower than that of the conveyance roller, direction), it does not fit the paper exit opening.
FS-110/FS-210 [3] M701 (FNS Conveyance) Control 2. Signals Input signals (1) SRXD (Main body to FNS CB) Serial data line; transmits the operating status of DRV A M701 DRV A the main body's CB to the FNS CB. DRV B...
FS-110/FS-210 [4] M712 (gate drive) Control [5] SD705 (by-pass gate) Control SD705 SD705 DRV M712 DRV A M712 M712 DRV A M712 DRV B M712 DRV B PS704 IN PS716 IN PS716 PS704 SGND MAIN BODY FNS CB MAIN BODY...
FS-110/FS-210 2. Signals [6] M702 (shift) Control FNS CB output signals (1) PS705 DRV (FNS CB to SD705) Signal to drive/control the SD705. M702 M702 DRV [H]: SD705 is ON. [L]: SD705 is OFF. PS704 IN PS704 PS718 IN PS718...
FS-110/FS-210 2. Signals [7] M707 (paper exit roller) Control FNS CB input signals PS718 IN (PS718 to FNS CB) Signal relating to the shift position M707 P/S [L] to [H]: Straight position M707 CLK M707 F/R [H] to [L]: Shift position...
Page 40
FS-110/FS-210 b. Staple mode (for papers whose length in the d. Folding and stitch-and-fold modes feeding direction is smaller than B5R) The FNS operation signal from the main body The FNS operation signal from the main body lets M707 (paper exit roller) counter-rotate.
FS-110/FS-210 2. Signals [8] SD704 (paper exit opening solenoid) FNS CB input signals Control (1) PS706 IN (PS706 to FNS CB) Signal relating to the main tray paper exit. [L]: Paper does not exist. [H]: Paper exists. SD704 (2) PS709 IN (PS709 to FNS CB)
FS-110/FS-210 [10] M721 (sub-tray paper exit) Control 2. Signals FNS CB input signals (1) PS701 IN (PS701 to FNS CB) Signal indicating the existence of the paper at the M721 DRV A location of the sub-tray paper exit sensor. M721 M721 DRV A [L]: Paper does not exist.
FS-110/FS-210 [3] M703 (tray up/down) Control 1. Operation Non-sort, sort, and group modes According to the FNS operation signal from the Old type main body, M703 (tray up/down) elevates the M703 DRV_F main tray until PS702 (tray upper limit) responds...
Page 46
FS-110/FS-210 2. Signals FNS CB input signals (1) PS702 IN (PS702 to FNS CB) Signal relating to the main tray upper limit posi- tion [L]: Non-upper limit position [H]: Upper limit position (2) PS703 IN (PS703 to FNS CB) Signal relating to the main tray lower limit posi-...
FS-110/FS-210 STACKER SECTION [1] Composition Alignment HP PS/U (PS708) Alignment plate/U Coupling pin Paper exit belt HP PS (PS709) Stacker entrance motor (M713) Paper exit arm Alignment motor/U (M705) Paper exit belt Stacker entrance roller Stacker no paper PS (PS720)
FS-110/FS-210 [2] Mechanism *2 Paper Exit Belt The paper exit arm delivers the paper to the main Mechanism Method tray in the staple mode, or to the folding section Stack*1 Corrugation roller in the three-folding mode. The paper exit arm is...
Page 49
FS-110/FS-210 *3 Booklet Stopper (FS210 only) When the booklet stopper lowers, the flat-sta- The folding stopper motor (M718) operates the pling stopper is released via the link mechanism. booklet stopper. The booklet stopper catches the paper that falls. The folding stopper HP PS (PS723) detects the home position of the booklet stopper.
Page 50
FS-110/FS-210 *4 Paper Alignment/U In the staple (flat-stapling) mode, the paper alignment plate/U (front and rear) oscillate to align the sheets. The oscillation of the paper alignment plate/U is achieved by the normal and reverse rotations of the alignment motor/U (M705). The alignment HP PS/U (PS708) detects the home position of the paper alignment plate/U.
FS-110/FS-210 [3] M705 (alignment/U) Control M705 DRV A M705 DRV A M705 M705 DRV A M705 DRV A M705 DRV B M705 DRV B M705 DRV B M705 DRV B PS705 IN PS705 IN PS705 PS708 IN PS708 PS708 IN...
FS-110/FS-210 [4] M716 (alignment/L) Control (FS-210 only) M718 DRV A M716 DRV A M716 M718 DRV A M716 DRV A M716 DRV B M718 DRV B M716 DRV B M718 DRV B PS705 IN PS705 PS724 IN PS724 MAIN BODY...
FS-110/FS-210 [5] M718 (folding stopper) Control (FS-210 only) M718 CLK M718 DRV A M718 M718 DRV A M718 RESET M718 F/R M718 DRV B M718 CONT M718 DRV B PS723 IN PS723 IN PS723 PS725 IN PS725 IN PS725 MAIN BODY...
Page 54
FS-110/FS-210 2. Signals FNS CB input signals (1) PS723 IN (PS723 to RB to FNS CB) Signal relating to the detection of the booklet stopper's home position [L]: Not in the home position [H]: In the home position (2) PS725 IN (PS725 to RB to FNS CB)
FS-110/FS-210 [6] M713 (stacker entrance) Control M713 CLK M713 DRV A M713 M713 RESET M713 DRV A M713 CONT M713 DRV B M713 DRV B PS705 IN PS705 IN PS705 PS725 IN PS725 IN PS725 PS704 IN PS704 MAIN BODY...
Page 56
FS-110/FS-210 (3) Second sheets of the second and subsequent 2. Signals sets FNS CB output signals When PS704 (FNS entrance) has detected the (1) M713 CLK (FNS CB to RB) trailing edge of the second sheet of the second Signal relating to the clock for controlling the...
FS-110/FS-210 STAPLER SECTION [1] Composition Stapler/R Stapler rotation motor (M706) Stapler movement motor (M711) Stapler movement HP PS (PS711) Stapler/F Clincher rotation motor (M704) Stapler rotation HP PS (PS713) Clincher/R Clincher rotation HP PS (PS714) Clincher/F Stapler/R/F Staple SW/R (SW702)
FS-110/FS-210 [2] Mechanism *2 Stapler/clincher rotational movement The stapler/R and clincher/R are rotatable up to Mechanism Method ° for the single staple (rear). Stapler horizontal Interlocked mecha- The stapler rotation motor (M706) rotates the movement*1 nism by stapler and stapler/R. The clincher rotation motor (M704) clincher with stepping rotates the clincher/R.
Page 59
FS-110/FS-210 *3 Stapling For stapling, first the stapler motors /R and /F (M709 and M714) in the staplers /R and /F push out the paper pressure unit to press the paper respectively. Then the staples are pushed out. Finally, the staples are folded inside by the force...
FS-110/FS-210 [3] Stapler Movement Control M704 DRV A M704 DRV A M704 DRV A M704 DRV A M704 M704 DRV B M704 DRV B M704 DRV B M704 DRV B PS714 IN PS714 IN PS714 M706 DRV A M706 DRV A...
Page 61
FS-110/FS-210 b. Single staple (rear, oblique) 2. Signals The FNS operation signal from the main body FNS CB input signals activates M711 (stapler movement) to extend the (1) PS711 IN (PS711 to RB to FNS CB) distances between the two staples as well as the Signal indicating whether the staplers (/F and /R) two clinchers.
Page 63
FS-110/FS-210 1. Operation 2. Signals Staple FNS CB input signals Upon completion of the alignment operation by (1) R_DHP (PS730 to RB to FNS CB) the alignment plates, M709 and M714 (stapler / Signal from the stapler HP PS/R, indicating...
Page 64
FS-110/FS-210 b. FNS CB output signals (1) M709 CONT (FNS CB to RB) Signal to activate or deactivate M709 [L]: M709 ON [H]: M709 OFF (2) M709 F/R (FNS CB to RB) Signal to control the rotation direction of M709...
FS-110/FS-210 [2] Mechanism *2 Three-folding (second folding) The three-folding gate SD (SD706) changes the Mechanism Method position of the three-folding gate so that the Folding/Three-folding Folding knife and paper carried from the folding rollers will be con- (first folding)*1 roller folding veyed toward the three-folding stopper.
FS-110/FS-210 [3] M719 (folding knife) Control M719 M719 DRV 1 M719 DRV M719 DRV 2 PS722 IN PS722 IN PS722 PS725 IN PS725 PS725 IN PS726 IN PS726 IN PS726 MAIN BODY FNS CB M719 (folding knife) drives the folding knife. This b.
FS-110/FS-210 [5] SD706 (three-folding gate) Control SD706 CONT SD706 CONT SD706 PS725 IN PS725 IN PS725 MAIN BODY FNS CB SD706 (three-folding gate) operates the three- folding gate, which provides the appropriate paper passage for either one of the three oper- ations: folding, stitch-and-fold, or three-folding.
Page 72
Note the following points when you detach the finisher from the main body: 1. Be sure the power cord has been unplugged from the wall outlet. 2. The disassembled parts must be reassembled following the disas- sembly procedure in reverse unless otherwise specified. 3.
FS-110/FS-210 EXTERNAL SECTION [1] Removing and Reinstalling the Book- [2] Removing and Reinstalling the Top let Tray (FS-210 only) Cover/1 (1) Remove two screws to detach the booklet tray. Procedure (1) Remove the two caps. (2) Open the front door, and remove five screws to detach the top cover/1.
FS-110/FS-210 [3] Removing and Reinstalling the Top [4] Removing and Reinstalling the Side Cover/2 Cover Caution: Caution: Make sure that the power cord of the main Make sure that the power cord of the main body is unplugged from the power outlet.
FS-110/FS-210 [5] Removing and Reinstalling the Front [6] Removing and Reinstalling the Rear Door Cover Caution: Caution: Make sure that the power cord of the main Make sure that the power cord of the main body is unplugged from the power outlet.
FS-110/FS-210 [7] Removing and Reinstalling the Main (3) Remove the two mounting screws. (4) Lift the main tray and detach it from the hooks of Tray the up/down stay. Caution: After you have lowered the main tray, be Main tray sure to unplug the power cord of the main body from the power outlet.
FS-110/FS-210 [8] Removing and Reinstalling the Main [9] Removing and Reinstalling the Book- Paper Exit Opening Cover let Paper Exit Opening Cover (FS-210 ONLY) Caution: Procedure Make sure that the power cord of the main (1) Remove the booklet tray.
FS-110/FS-210 CONVEYANCE SECTION [1] Replacing the Paper Exit Roller (3) Insert the end of the blade screwdriver into the slot in the sponge roller, and twist the screwdriver (Sponge Roller) to pry apart. Caution: After you have lowered the main tray, be...
FS-110/FS-210 [2] Replacing the Intermediate Convey- (4) Place the two components of a new sponge roller around the roller shaft so that the tabs of the ance Roller (Sponge Roller) components are aligned with the dents on the Caution: shaft. Press the components together firmly until Make sure that the power cord of the main you hear the "click"...
FS-110/FS-210 [3] Removing and Reinstalling the Paper (3) Remove three screws holding the clamps, one screw holding the ground. Also remove the con- Exit Opening Unit nector (CN110) for the paper exit opening SD Caution: (SD704) and the main tray paper exit PS Make sure that the power cord of the main (PS706).
FS-110/FS-210 MAIN TRAY SECTION [1] Replacing the Tray Up/down Motor [2] Replacing the Up/Down Wire (M703) Caution: (Old type only) Make sure that the power cord of the main body is unplugged from the power outlet. Caution: Make sure that the power cord of the main Caution: body is unplugged from the power outlet.
Page 82
FS-110/FS-210 (3) Remove two screws. Detach the wire bracket on (5) Remove the E-ring and the up/down pulley/L. the rear from the up/down stay. Then remove the up/down wire. CAUTION: When you remove the up/down pul- ley, the pin falls. Be careful not to lose the pin.
Page 83
Specified force: A = 2.5±0.25kg (8) Hook the up/down wire around the up/down pul- ley/U. Wind the wire tightly around the up/down pulley/L two and half turns (FS-110) / two turns (FS-210) from inside to outside. Secure the end A = 2.5 0.25kg of the wire to another wire end (outside) of the up/ down pulley/L.
Page 84
Tighten the four mounting screws on the wire brackets (front and CAUTION: For FS-110 and FS-210 models, the rear). up/down motor is installed upside down and therefore the positions of...
Page 85
FS-110/FS-210 (3) Remove five screws to detach the up/down drive unit. CAUTION: When removing the up/down motor unit, be sure to hold the main tray to prevent it from falling. Up/down drive unit Screws fs2103004 (4) Perform step (3) and subsequent steps for old type.
(3) Pull the handle and draw the stacker unit. (4) Disconnect the three connectors (CN1, CN2, Screws CN3) from the relay board (RB). (FS-110 has two connectors (CN1, CN2).) (5) Remove each cable from wire guide. (3) Reinstall the above parts following the removal steps in reverse.
FS-110/FS-210 (6) Remove the E-ring to remove the shaft, and then (8) Remove two screws. Lift the stacker unit to disconnect the arm. detach from the guide rail. Caution: Take care of your posture when servicing to avoid damage to your back or other joints.
FS-110/FS-210 STAPLER SECTION [1] Removing and Reinstalling the Sta- (3) Remove the two screws securing the rail stopper. Further pull the stacker unit out. pler Unit Cover CAUTION: Place something under the drawn Caution: stacker unit to prevent the FNS from Make sure that the power cord of the main falling due to the weight of the unit.
FS-110/FS-210 [2] Removing and Reinstalling the (5) Remove four mounting screws holding the clincher/R. Clincher Caution: Clincher/R Make sure that the power cord of the main Screw body is unplugged from the power outlet. Caution: Do not use hands to move stapler units to horizontal direction.
FS-110/FS-210 [3] Removing and Reinstalling the Sta- (5) Remove two screws holding the sensor cover of the stapler/R. Remove one screw securing the pler wire binding band and the screw securing the ground cable. Detach the connector (CN182) of Caution: the stapler rotation HP PS (PS713).