7.5 Liter Engines; Basic Engine; Table Of Contents; Section Title - Ford LSG 875 Service Manual

I-01
BASIC ENGINE
l-01
SECTION TITLE PAGE'
SECTION TITLE
PAGE
PART1 Basic Engine ..................................................... l-01
PART5a
Starter, Permanent Magnet ........................ 5a-01
.
PART 2 Ignition System
6-01
................................................. 2-01
PART6 Governors
.........................................................
PART3 Fuel System
3-01
PART 7 Cooling System
........................................................................................................ 7-01
PART4 Charging System
8-01
...............................................
4-01
PART8 Specifications
...................................................
PART 5 Starting System ................................................. 5-01
METRICS
Part 1 - Basic Engine
SUBJECT
PAGE
IDENTIFICATION
Industrial and Irrigation .......................
l-02
IDENTIFICATION
Marine ..................................... l-02
DESCRIPTION AND OPERATION
Manifolds ................................... I-03
Cylinder Heads ..............................
I-03
Cylinder Block ...............................
l-03
Valve Train .................................
l-04
Lubrication System .......................... l-05
Positive Crankcase Ventilation System .........
l-06
DIAGNOSIS AND TESTING
Camshaft Lobe Lift ...........................
l-07
Compression Test ........................... l-07
Hydraulic Valve Lifter ........................
l-09
Positive Closed-Type Ventilation System
....... l-1 0
Crankshaft End Play ......................... l-10
Flywheel Face Runout ....................... l-1 0
Camshaft End Play .......................... I-1 1
Timing Chain Deflection ......................
1-l 1
CLEANING AND INSPECTION
Intake Manifold .............................. 1-l 2
Exhaust Manifolds ........................... 1-l 2
Valve Rocker Arm ...........................
l-1 2
Push Rods ..................................
l-12
Cylinder Heads ..............................
l-1 3
Hydraulic Valve Lifters ....................... l-1 5
Crankshaft Vibration Damper and Spacer .......
l-1 5
Timing Chain and Sprockets ..................
1-l 5
Camshaft ................................... 1-l 5
Crankshaft
.................................. 1-16
Flywheel .................................... 1-l 6
Connecting Rods ............................ l-1
7
Pistons, Pins and Rings ...................... 1-l
7
SUBJECT PAGE
CLEANING AND INSPECTION (Cont' d)
Main and Connecting Rod Bearings ............ l-1 8
Cylinder Block ...............................
l-19
Oil Pan ..................................... 1-19
Oil Pump ................................... l-20
Positive Closed-Type Crankcase
Ventilation System .........................
l-20
OVERHAUL
Cylinder Head ...............................
l-21
Valves ......................................
l-22
Camshaft Repair ............................
l-22
Crankshaft ..................................
l-23
Fitting Main or Connecting Rod
Bearings with Plastigage ................... l-23
Pistons, Pins and Rings ......................
1-23
Valve Rocker Arm ...........................
1-25
Push Rods .................................. 1-25
Cylinder Block ............................... 1-25
ADJUSTMENTS
Valve Clearance .........
.'
...................
l-26
REMOVAL AND INSTALLATION
Crankcase Ventilation System
.................
1-27
Valve Rocker Arm Cover and Rocker Arm ...... 1-28
Valve Spring, Retainer and Stem Seal ......... l-29
Intake Manifold .............................. l-30
Valve Tappet ................................
l-33
Cylinder Heads ..............................
l-33
Exhaust Manifold ............................ 1-34
Water Pump ................................ 1-35
Cylinder Front Cover and Timing Chain ........ 1-35
Front Oil Seal ...............................
1-38
Camshaft ................................... l-38
Core Plugs ..................................
1-39
Oil Pan ..................................... 1-41
Oil Pump ................................... 1-41