Page 1 Océ ColorStream More Power When Printing User Manual Continuous Printing System...
Page 2 Océ InkSafe are protected by trademark. All hardware and software names used are trademarks of their respective owners. We also offer courses in our Training Center for Océ ColorStream. Information: Phone +49 (0)8121 72 3940 Fax +49 (0)8121 72 3950 Océ...
Page 3: Table Of Contents
Contents Contents Chapter 1 Notes on the Printing System Documentation..........11 Notes on the Printing System Documentation — Overview....12 Guide through the Documentation............13 Notes on Help...................15 Notes on the Help - Overview............15 Opening Help..................16 Navigating in Help................18 Contents..................18 Index....................19 Search....................20 Opening Direct Help................21 Symbol Conventions................24...
Page 4 Menu Tree — Overview..............91 'General' Menus.................93 'General' menus — overview............93 'User management' menus............94 'User' menus.................95 'Security' menus................96 'ColorStream' Menus.................97 'ColorStream' Menus — Overview..........97 'Displays' menus................99 'Configuration' menus..............100 'Setup' menus................101 'Replace consumables' menus..........102 Menu display..................104 Chapter 5 Working with the Operator Panel..............105...
Page 5 Contents Managing User Settings (Key Operator)..........107 Managing User Settings (Key Operator) — Overview....107 Extended password protection (option).........109 'Add user' ..................110 'Delete user' ..................111 Set Password / 'General' Tab............112 Releasing and blocking menus and elements/'User rights' tab..113 Setting language/'User profile' tab..........114 Managing User Settings (Operator).............115 Managing User Settings (Operator) —...
Page 6 Contents Closing Left Doors................163 Replacing the Developer Station............165 Replacing the developer station — overview........165 Preparing the replacement cart............169 Removing the Developer Station............171 Removing the developer station..........171 Storing the Developer Station in the Developer Station Shelf.177 Putting the Developer Station on the Stacking Tray....181 Installing the Developer Station............183...
Page 7 Contents Optimizing the Color Printing..............239 Optimizing the Color Printing — Overview........239 Performing a Color Test..............242 Calibrating the Colors of the Printing System.......244 Calibrating the Colors of the Printing System — Overview..244 Printing Test Pages for Color Calibration.........246 Scanning Test Pages for Color Calibration.......249 Analyzing Test Pages for Color Calibration......253...
Page 8 Contents Replacing the Developer - Overview..........336 Draining the Developer Mixture............337 Fill in Developer................340 Chapter 9 Replacing Expendables..................345 Replacing Expendables — Overview............346 Order Numbers and Packaging Units for Expendables......349 Replacing the Belt..................350 Replacing the Belt — Overview............350 Replacing the Photoconductor Belt in the Upper Print Unit..352 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor...
Page 9 Contents Replacing the Cleaning Brush...............433 Replacing the cleaning brush — overview........433 Removing the cleaning brush of the photoconductor unit...434 Installing the cleaning brush of the photoconductor unit.....437 Removing the cleaning brush of the transfer unit......439 Installing the cleaning brush of the transfer unit......441 Replacing fine filter................443...
Page 10 Contents...
Page 11: Notes On The Printing System Documentation
Chapter 1 Notes on the Printing System Documentation...
Page 12: Notes On The Printing System Documentation - Overview
Notes on the Printing System Documentation — Overview Notes on the Printing System Documentation — Overview Introduction The purpose of this documentation is to ensure that all printing system-related work is carried out safely and correctly. It contains safety directives that must be strictly observed. Each section is divided into small, easy-to-understand subject areas.
Page 13: Guide Through The Documentation
Guide through the Documentation Guide through the Documentation Introduction Documentation available to you on the Océ ColorStream includes a printed user guide and help on the operator panel. This help is updated with every new version of the oper- ator panel software.
Page 14 Your comments on this user guide We are interested in your opinion on this user guide for the Océ ColorStream. You can help us improve this user guide by answering the questions in this section. Chapter 1 - Notes on the Printing System Documentation...
Page 15: Notes On Help
Contents of Help This Help describes the printing system and operator panel with the following main groups: 'General' 'VarioStream' or 'ColorStream' or 'JetStream' 'Paperpath Manager' With Océ VarioStream 9000 CustomTone or full-color printing systems and with Océ ColorStream, also: 'Web Buffer' Any connected pre- and post-processing devices are not covered in this Help.
Page 16: Opening Help
Opening Help Opening Help To open Help Proceed as follows: Click on the following button in the frame toolbar: The Help window opens. The navigation area is displayed initially: The width of the navigation area can be changed with the mouse. Chapter 1 - Notes on the Printing System Documentation...
Page 17 Opening Help Function of the Buttons in the Help Window Button Function Hides or displays the navigation area with the following tabs: ‘Contents’ on page 18 ‘Index’ on page 19 ‘Search’ on page 20 When the navigation area is hidden, more space is available to view the help topics.
Page 18: Navigating In Help
Contents Navigating in Help Contents To call up Help topics via the contents Proceed as follows: Click on the 'Contents' tab. Click the buttons of the individual help levels to fade them in and out. Example: [13] Click on a help topic. Chapter 1 - Notes on the Printing System Documentation...
Page 19: Index
Index Index Introduction Entries on the 'Index' tab are sorted alphabetically. Any number of secondary keywords can be attached to a primary keyword. To select information via the Index Proceed as follows: Click on the "Index" tab. Scroll through the index entries enter text (including partial words) into the 'Search' field and press Enter.
Page 20: Search
Search Search Introduction You can access the full text search function via the "Search" tab. The full text search is used to find one or more specific words in the entire Help. Uppercase or lowercase is not relevant for the search. Partial words cannot be found. To call up information via the full text search Proceed as follows: Click on the 'Search' tab.
Page 21: Opening Direct Help
Opening Direct Help Opening Direct Help Introduction Context-sensitive Direct Help provides detailed information on all: Menus Operating elements in menus Errors and warnings Note When calling up the Direct Help, ensure that you have selected the element for which you wish to call up the Help text. The selected element can be identified by the blue frame.
Page 22 Opening Direct Help To call up the Direct Help Proceed as follows: Select menu select operating element select message Press F1. The Help window opens. The navigation area is initially hidden, e. g.: Chapter 1 - Notes on the Printing System Documentation...
Page 23 Opening Direct Help Function of the Buttons in the Help Window Button Function Hides or displays the navigation area with the following tabs: ‘Contents’ on page 18 ‘Index’ on page 19 ‘Search’ on page 20 When the navigation area is hidden, more space is available to view the help topics.
Page 24: Symbol Conventions
'Configuration' menu. Notes Note: This symbol indicates notes - tips for operating the Océ ColorStream. Safety directives Symbols are used for the safety directives, as well as different alert words depending on the degree of danger: see ‘Flagging of safety directives ’ on page...
Page 25: Symbols In Figures
An action should be performed in this area. Overview Graphics To provide a clear overview, the VarioStream 9000 and ColorStream printing systems also indicate the side of the printing system where the action is to be performed. Chapter 1 - Notes on the Printing System Documentation...
Page 26 Symbols in figures Overview graphic Meaning Paper input Left-hand side of printing system Right-hand side of printing system Filter module Paper output Chapter 1 - Notes on the Printing System Documentation...
Page 27: Other Documents
Other Documents Other Documents In Addition to the User Guide The following documents are also provided for every printing system, in addition to the user guide: Title Order number Safety information A29246-X34-X-n-79 (multi-lingual) Paper specification A29249-X5-X-n-mm59 'Océ Web Buffer' User Guide A29246-X27-X-n-mm80 Note: The respective edition of the document is indicated in the order number by the digit...
Page 28: Manufacturer Of The Printing System
Manufacturer of the printing system Manufacturer of the printing system Océ ColorStream The printing system Océ ColorStream was manufactured by: Océ Printing Systems GmbH Postfach 1260 85581 Poing Germany Chapter 1 - Notes on the Printing System Documentation...
Page 29: Statutory Requirements
Statutory requirements Statutory requirements Technical changes The information, data and instructions in this documentation were up-to-date at the time of going to press. The right of technical modifications due to further development of the printing system is reserved. For this reason, the information, illustrations and de- scriptions in this documentation cannot give rise to any claims for modifications or addi- tions to printing systems that have already been shipped and accepted.
Page 30 Statutory requirements Chapter 1 - Notes on the Printing System Documentation...
Page 31: Chapter 2 Safety
Chapter 2 Safety...
Page 32: Safety - Overview
Safety — Overview Safety — Overview Security This section gives you all necessary information on how to safely and efficiently operate the printing system. Safety Directives In addition to the safety directives in section ‘Accident and damage prevention - overview’ on page 37, you must also observe the safety directives elsewhere in this documentation.
Page 33: Intended Purpose
Intended Purpose Océ ColorStream The Océ ColorStream printing system shall only be considered as being used for its in- tended purpose if the notices and instructions in this documentation are strictly observed: The printing system is intended solely for printing materials that comply with the paper specification requirements (see ‘Other Documents’...
Page 34: Flagging Of Safety Directives
Flagging of safety directives Flagging of safety directives Definition The following notational conventions are used for the safety directives in the text of the manual: Symbol Alert word Type or source of danger and consequences of failure to observe the safety directives Instructions on avoiding danger Different alert words are used for the safety directives, depending on the degree of danger.
Page 35: Warning And Information Signs
Warning and information signs Warning and information signs Identification of Danger Points The following signs are affixed inside the printing system at potential danger points: Label Meaning Warning: Live electric parts There are live electric parts behind safety covers bearing this sign.
Page 36 Warning and information signs Additional warning and information signs on the Océ ColorStream Sign Meaning Warning regarding laser beams Components that produce laser beams are located behind pro- tective covers bearing this sign. These protective covers may only be removed by authorized Océ Service personnel.
Page 37: Accident And Damage Prevention
Accident and damage prevention - overview Accident and Damage Prevention Accident and damage prevention - overview Overview You will find information on the following topics: ‘Personal Representations’ on page 38 ‘Operation’ on page 39 ‘Transportation, assembly and installation, repair’ on page 42 ‘Fire, disposal’...
Page 38: Personal Representations
Personal Representations Personal Representations Agent An agent is any individual or legal entity (corporate body) that uses or commissions the use of the printing system. Operator The Operator is trained directly on the printing system as to how to operate it and has been instructed on the tasks assigned to them.
Page 39: Operation
Operation Operation Introduction Observe the following instructions when operating the printing system: Service personnel Only operators, key operators and Service personnel may operate the printing system. The printing system must not be operated by persons under the influence of alcohol or drugs, or by persons taking certain types of medication, such as psychotropic drugs.
Page 40 ‘Cooling air, fresh air, and air purity’ on page 502). Do not obstruct the operating and maintenance areas of the Océ ColorStream printing system with other devices or objects. During operation, the inner area of the fuser module in the printing system becomes very hot (greater than 500°C/932°F).
Page 41 Operation system. The life cycle of the filter system is designed so that it does not have to be replaced during the lifetime of the printing system. During printing, the ozone concentration is below the maximum allowable work place concentration (MAC) of 0.1 ppm (0.2 mg/m ).
Page 42: Transportation, Assembly And Installation, Repair
Transportation, assembly and installation, repair Transportation, assembly and installation, repair Transport The printing system may only be transported by Service personnel or authorized transport companies. Assembly and installation Observe the following instructions when assembling and installing the printing system: The printing system may only be assembled and installed by Service personnel. The printing system must have a dedicated electrical connection or type B plug con- nection (complying with VDE directives, EN 60950).
Page 43 Transportation, assembly and installation, repair The access ticket used by the Service technician ensures that the printing system cannot be used via an LAN from a remote operator panel during repair work. Chapter 2 - Safety...
Page 44: Fire, Disposal
Observe the following instructions: Poisonous gases can occur in any fire. They can also result from the printing system Océ ColorStream. Self-contained breathing apparatus must be worn when fighting fire or smoke emission. Instructions to this effect should be deposited at the fire alarm center and with the local fire-fighting force.
Page 45: Safety Regulations And Standards
Safety regulations and standards — overview Safety Regulations and Standards Safety regulations and standards — overview Introduction The printing system Océ ColorStream complies with the relevant safety requirements for information technology equipment. It meets the following national and international safety regulations and standards: Safety Standards...
Page 46 Safety regulations and standards — overview TÜV/GS Or similar Electromagnetic Compatibility 89/336/EWG EMVDirective EC Directive for harmonization of the legal requirements of member states regarding Electromagnetic Compatibility (modified by Directive 91/263/EEC, 92/31/EEC, and Directive 93/68/EEC) EN 55024 Europe EN 55022 / Class A FCC Part 15 Subpart B Class A C108.8-M1983 (Class...
Page 47 Safety regulations and standards — overview RoHS Directive TÜV/GS Overview Here you will find additional information on the following topics: ‘CE Mark’ on page 48 ‘Accident prevention regulation for replacement carts (option)’ on page 49 Chapter 2 - Safety...
Page 48: Ce Mark
CE Mark CE Mark Océ ColorStream The printing system Océ ColorStream fulfills the requirements of the EC directives 89/336/EWG, "Electromagnetic Compatibility" and 73/23/EWG "Low Voltage Direc- tive". The CE Mark indicates that the printing system complies with these EC directives.
Page 49: Accident Prevention Regulation For Replacement Carts (Option)
Accident prevention regulation for replacement carts (option) Accident prevention regulation for replacement carts (option) Technical inspection A technical inspection must be carried out annually by a technical expert as per BGV D8 "Winches, Lifting and Pulling Devices" or relevant country-specific regulations. The technical inspection includes the following services: Completeness, suitability and effectivity of the security mechanisms (e.g.
Page 50 Accident prevention regulation for replacement carts (option) Chapter 2 - Safety...
Page 51: Description Of The Printing System
Chapter 3 Description of the Printing System...
Page 52: Description Of The Printing System - Overview
Description of the Printing System — Overview Description of the Printing System — Overview Description of the printing system This section shows the structure of the printing system, describes the operating elements and explains the printing principle. You will also find information on paper types and how to handle the paper.
Page 53: Main Modules
Main Modules Main Modules Modular Design The printing system has a modular structure consisting of the following main modules: Unit Designation Paper Input Module Print Unit Fuser module Filter module Console Paper path direction Chapter 3 - Description of the Printing System...
Page 54: Doors And Covers
Doors and Covers Doors and Covers Introduction Note: Right-hand side means right in paper path direction. Left-hand side means left in paper path direction. Right-Hand Side of Printing System Left-Hand Side of Printing System Legend Color Meaning These doors may be opened during printing without causing any adverse effects.
Page 55 Doors and Covers Color Meaning These doors and covers must not be opened during printing. To avoid any danger, the entire printing system shuts down if they are opened. Option With the optional toner supply using 1 kg (2.2 lb) toner bottles, this door can be opened during printer operation without having to disconnect the printer from the mains.
Page 56: Internal View
Internal View Internal View — Overview The Most Important Components Note: The figure shows the maximum configuration of the Océ ColorStream printing system with five developer stations in the upper and lower print unit. Component / Designation Function Paper cooling...
Page 57 Internal View — Overview Component / Designation Function Fuser module/Infrared In the fuser module, the toner is fused on the front lamp and rear sides of the paper by means of an infrared lamp. Print unit In the print unit, the front and rear sides of the Upper print unit paper are printed at the same time via the upper Lower print unit...
Page 58: Photoconductor Unit
Photoconductor unit Photoconductor unit Important Components of the Photoconductor Unit The illustration shows a cross section of the photoconductor unit in the upper print unit with five developer stations. Component / Designation Function LED print head Exposes the negatively charged photoconductor belt and neutralizes the charge in areas where toner is afterwards to be applied.
Page 59 Photoconductor unit Component / Designation Function Toner box Maintains a constant level of toner for the toner feed. Toner mark sensor Measures the quantity of toner for each color. Developer stations Applies toner to areas on the photoconductor belt exposed by the LED print head. Photoconductor belt (= Establishes an image pattern for each color, fol- OPC belt = Organic...
Page 60: Transfer Unit
Transfer unit Transfer unit Important Components of the Transfer Unit The illustration shows a cross section of the transfer unit in the upper print unit. Component / Designation Function Transfer corotron Establishes the required potential difference on (only in the upper print the transfer roller point between the transfer belt unit) and paper by reversing the polarity of the toner...
Page 61: Filter Module
Filter module Filter module Important components of the filter module Component / Designation Description Waste toner box The waste toner, which is drained from the print unit, is collected in the waste toner box. Fine filter The exhaust air is cleaned with a fine filter and sent out of the top of the filter module.
Page 62: Console
Console Console Important Components of the Console Component Description Screen Keyboard and mouse Storage for the user guide Toner supply Toner hoses on the printing system Color Allocation in the Console The developer stations for all colors are supplied by a toner suction system consisting of toner bottles weighing 6 kg (13.2 lb) each.
Page 63 Console Slot Color Yellow Magenta Cyan Black CustomTone or additional black, cyan, magenta or yellow toner bottles. Note: In the case of CustomTone printing systems, the color allocation in the console can be changed by Service. Chapter 3 - Description of the Printing System...
Page 64: Printing Method
Printing method Printing method Introduction The print image is created through an electrophotographic printing process with LED print heads and two-component developers. With a full color printing system, the colors are generated using the subtractive color mixing technique, using the color separations cyan, magenta and yellow: To reduce the coverage and achieve a greater depth with dark colors, black is also used as the fourth color.
Page 65 Printing method Level Description The photoconductor belt is cleaned. Transfer is from the transfer belt to the paper web. In double-sided print operation, the upper and the lower printed page are transferred at the same time. Single color printing: Black/White Printing System For single color printing, the inked image pattern is transferred from the transfer belt to the paper web.
Page 66 Printing method Level Description The paper is cooled in the paper cooling unit for further processing in the paper post-processing unit. Chapter 3 - Description of the Printing System...
Page 67: Operating Elements
Operating Elements - Overview Operating Elements Operating Elements - Overview The Most Important Operating Elements Number Description Additional operator panels Operator attention light On key Main switch Operator panel Standard PC with screen, keyboard and mouse on external console close to the printing system Chapter 3 - Description of the Printing System...
Page 68 Operating Elements - Overview Note: Additional operator panels can be used optionally. They do not have to be set up in close proximity to the printing system. The access ticket ensures that parameters are not set by different users at parallel operator panels. Overview You will find information on the following topics: ‘On key’...
Page 69: On Key
On key On key Display Function The printing system is on. (green) Transitional states (flashing yellow) The printing system is in standby mode (main switch is on). (yellow) The printing system is off. (off) Chapter 3 - Description of the Printing System...
Page 70: Additional Operator Panels
Additional Operator Panels Additional Operator Panels Three Key Operator Panels Three additional identical key operator panels are located on the corners of the printing system. Function of the Keys Note: The function of the keys corresponds to the function of the buttons in the operator panel toolbar (see ‘Buttons and Displays in the Left Area’...
Page 71 Additional Operator Panels Function ADVR Moves the paper slowly backwards without fusing while the (= ADVanced button is being pressed. The paper speed increases the longer Reverse) you press the button. However, synchronization is lost. Requirement: This function can only be executed in the 'Stop' status. NPRO Moves the last printed pages out of the printing system with (= Non Process...
Page 72: Operator Attention Light
For the Operator Attention Light (OPAL), Service can switch the flash concept between the standard versions for bundle 11 and bundle 10. The following variants are preset: ColorStream and 'VarioStream 9400 / 9500 / 9600 / 9700': Bundle 11 version 'VarioStream 9200': Bundle 10 version...
Page 73: Operator Attention Light (Opal)/Bundle 11 Version
Operator Attention Light (OPAL)/Bundle 11 Version Operator Attention Light (OPAL)/Bundle 11 Version Displays The most important displays are summarized in the following table: Display Meaning The printing system is in standby mode. (Main switch is on). (off) Print data is available; the printing process has started. (green) The printing system is in the 'Stop' or '...
Page 74 Operator Attention Light (OPAL)/Bundle 11 Version Display Meaning There is an error message. (red) The printing system has been stopped by the post print processing unit (external stop). The printing system changes from the 'Ready' status to the 'Stop' status after a preset amount of time. (green/red) Chapter 3 - Description of the Printing System...
Page 75: Operator Attention Light (Opal)/Bundle 10 Version
Operator Attention Light (OPAL)/Bundle 10 Version Operator Attention Light (OPAL)/Bundle 10 Version Displays The most important displays are summarized in the following table: Display Meaning The printing system is in standby mode. (Main switch is on). (off) The printing system is in the status 'Ready' or 'Energy saving mode ready' (the operating temperature of the fuser station has cooled down)
Page 76 Operator Attention Light (OPAL)/Bundle 10 Version Display Meaning The printing system is in the 'Operator intervention necessary' status. (flashing red) The printing system is not ready ('Stop' status) or one of the 'NPRO', 'ADVF', 'ADVR', 'Eject' or 'Autofeed' keys has been pressed or the printing system is in a transitional status.
Page 77: Operating Elements In The Printing System
Operating elements in the printing system Operating elements in the printing system Example All operating elements for normal, incident-free printing operation are designed in blue- green, e.g.: Chapter 3 - Description of the Printing System...
Page 78: Paper Specifications
Paper specifications Paper specifications General information To ensure maximum system availability, the paper for the Océ ColorStream printing systemmust comply with the applicable paper specifications and be stored in an environ- ment with suitable ambient conditions. Non-compliance with the paper specifications can cause damage to the printing system and may also result in the release of substances from the paper that can contaminate the environment or have a detrimental effect on health.
Page 79 Paper specifications can, for example, give the paper an excessive curl, make it bumpy, or alter its electrical resistance. Observe the following guidelines to ensure that the original high quality of the paper is not impaired in any way. Store the paper in its packaging until it is used. Do not store paper on the floor or next to walls, or in the vicinity of water pipes, radi- ators, ventilators, windows (sunlight) etc.
Page 80 Paper specifications Chapter 3 - Description of the Printing System...
Page 81: Description Of The Operator Panel
Chapter 4 Description of the Opera- tor Panel...
Page 82: Description Of The Operator Panel - Overview
Description of the Operator Panel — Overview Description of the Operator Panel — Overview Description of the Operator Panel This section describes the individual areas of the operator panel with the most important menus, buttons and icons. Overview The operator panel is divided into the following areas: Description Area Description...
Page 83: A Tool Bar
Toolbar — Overview A tool bar Toolbar — Overview Overview The toolbar can be used to quickly access the important functions of the printing system and to switch directly to frequently used menus. Description Area Description ‘Buttons and Displays in the Left Area’ on page 84 ‘Buttons and Displays in the Center Area ’...
Page 84: Buttons And Displays In The Left Area
Buttons and Displays in the Left Area Buttons and Displays in the Left Area Function of the Buttons Note: The function of the buttons corresponds to the function of the keys on the printing system's additional operator panels. Button Function 'Ready' Switches the printing system to ready for operation again from the 'Stop' or 'Operator intervention neces-...
Page 85 Buttons and Displays in the Left Area Button Function 'Eject' Transports the paper web forward at print speed while the button is pressed. The paper web is not printed. Already printed pages will still be fused. Requirement: This function can only be executed in the 'Stop' status.
Page 86: Buttons And Displays In The Center Area
Buttons and Displays in the Center Area Buttons and Displays in the Center Area Buttons Button Function 'Job control' Switches to the buttons under 'Job control' in the 'Emula- tions' menu. 'Channel control' Switches to the 'Channels' menu. The following buttons are available here: Activates the channel, the printing system is online.
Page 87 Buttons and Displays in the Center Area Button Function Indicates that remote access is activated. The Service center can use this to perform remote diagnostics during print operation. Clicking the button deactivates remote access directly without having to go through the menu. Also indicates that remote Service diagnosis is activated.
Page 88 Buttons and Displays in the Center Area Display Meaning 'Printing' [%] Normal print operation. The set speed level appears in the menu 'Print speed' in brackets. 'Process optimization' If necessary, process optimization is started by the device control during print operation. '...
Page 89 Buttons and Displays in the Center Area Display Meaning 'Job advance' The 'NPRO' key has been pressed. The last printed pages are being moved out of the printing system. Pages that are already printed will also be fused. 'Adjusting paper width' The paper width sensor has detected that a paper web of a different width has been inserted.
Page 90: Frame Toolbar
Frame toolbar Frame toolbar Buttons The buttons in the frame toolbar can be used to quickly access superordinate functions for the complete printing stream and to switch directly to frequently used menus. Button Function Switches to the 'User profile' menu. The language of the operator panel can be changed in this menu.
Page 91: Menu Tree
[00] 'General' You can define user settings valid for the entire print processing unit in these menus. [02] 'ColorStream' You can set the relevant parameters for the Océ ColorStream printing system in these menus. [BU] 'Web Buffer' You can set the relevant parameters for the paper web buffer in these menus.
Page 92 You can switch directly to the main menu from any menu. Click the following button in the toolbar for this purpose: Overview You will find information on the following topics: ‘'General' menus — overview’ on page 93 ‘'ColorStream' Menus — Overview’ on page 97 Chapter 4 - Description of the Operator Panel...
Page 93: General' Menus
'General' menus — overview 'General' Menus 'General' menus — overview Overview You can define the user settings valid for the entire printing system in the 'General' menus. Note: Menus that can only be opened by the "Key Operator" user by default are shown in bold in the table.
Page 94: User Management' Menus
'User management' menus 'User management' menus Overview Note: The menus listed in the table can only be accessed by the"Key Operator" user. The menus under 'User management' contain the user settings relating to the Key Oper- ator. Menu Description 'Add user' Add new users or user templates 'Delete user' Delete users or user templates...
Page 95: User' Menus
'User' menus 'User' menus Overview The menus under 'User' contain the user settings relating to the Operator. Menu Description 'Change user' Log a user on or off 'User profile' Select the operator panel language and change the password 'Tools' Two different functions are combined into this menu: Facilitate screen cleaning during printing Also write an error log when the 'Operator trace' menu can no longer be started.
Page 96: Security' Menus
'Security' menus 'Security' menus Overview The menus under 'Security' contain security-related settings and displays. Menu Description 'Access ticket' Requesting or releasing the access ticket for a specific operator panel in the printing system. 'Network manage- Overview of the computer connected to the printing system. ment LAN A/LAN 'Safety violations' Display of any security violations.
Page 97: Colorstream' Menus
'ColorStream' Menus — Overview 'ColorStream' Menus 'ColorStream' Menus — Overview Display of Basic Information The following basic information on the printing system is displayed in the 'ColorStream' menu: Display Description 'User counter (to- Number of all 12" pages previously printed in user operation tal)' Further counters are displayed in the 'General counters' menu.
Page 98 'ColorStream' Menus — Overview 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request.
Page 99: Displays' Menus
'Displays' menus 'Displays' menus 'Displays' menus The sub-menus contain displays on current error and warning messages and the various counters on the printing system. 'Errors and warnings' menu Displays the current error and warning messages and information. 'General counter' menu Displays page counters, warm-up time and user counters.
Page 100: Configuration' Menus
'Configuration' menus 'Configuration' menus 'Configuration' menus The sub-menus contain the parameters relevant for setting the printing system. 'Paper' The sub-menus contain the parameters for the paper webs to be printed. 'Print parameters' menu The sub-menus contain specific parameters for the printing system. 'Color' Menu The sub-menus contain all parameters relevant for full-color, CustomTone or black-and- white printing.
Page 101: Setup' Menus
'Setup' menus 'Setup' menus 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request. If the printing system is powered up and it is not possible to load a setup, then the settings from before the printing system was powered down continue to apply.
Page 102: Replace Consumables' Menus
'Replace consumables' menus 'Replace consumables' menus 'Changing consumables' menus The sub-menus contain the procedures for replacing consumables and expendables and for cleaning the printing system. A menu for identifying the toner used is also available. 'Expert mode' menu Procedure for replacing several expendables. As the necessary preparation and completion phases for replacing expendables are only executed once in expert mode, the time required is significantly reduced.
Page 103 'Replace consumables' menus 'Cleaning the printing system' menu Procedure for cleaning or inspecting the paper input module, paper path and paper output. 'Swivel developer stations' menu Procedure for swiveling the developer stations in the upper or lower print unit on or off. 'Toner bottle identification' Menu Displays information on the toners used.
Page 104: Menu Display
Menu display Menu display Introduction This area shows the menu selected in the menu tree. Direct help via the F1 key Detailed information on all menus and operating controls is available directly in the op- erator panel via the context-sensitive direct help. The context-sensitive help system can be called up by selecting the relevant menu or operating element and then pressing the F1 key.
Page 105: Working With The Operator Panel
Chapter 5 Working with the Operator Panel...
Page 106: Working With The Operator Panel - Overview
Working with the Operator Panel — Overview Working with the Operator Panel — Overview Working with the operator panel This section explains how you manage all user settings, how you select or enter parameters on the operator panel, how you collect special settings for frequently recurring print jobs using setups, how you manage resources for printing operation and how you replace consumables and expendables using the operator panel.
Page 107: Managing User Settings (Key Operator)
However, changes to profiles of self-created users will be unaffected by the installation of a new operator panel version. Predefined users for VarioStream 9000 and ColorStream For the VarioStream 9000 and ColorStream printing systems, a number of users are already predefined within the "Operator" user group: Sample operator 1-1...
Page 108 Managing User Settings (Key Operator) — Overview Overview As Key Operator, you can normally determine the following user settings: ‘'Add user' ’ on page 110 ‘'Delete user' ’ on page 111 ‘Set Password / 'General' Tab’ on page 112 ‘Releasing and blocking menus and elements/'User rights' tab’ on page 113 ‘Setting language/'User profile' tab’...
Page 109: Extended Password Protection (Option)
Extended password protection (option) Extended password protection (option) Introduction The "Extended password protection" function can be activated by Service as an option. Rules In this case, all users must use a password according to the following rules: It contains at least 8 characters. It contains at least 1 letter and 1 special character, and 1 number.
Page 110: Add User
'Add user' 'Add user' To add a user Proceed as follows: Click on the 'General' -> 'User management' -> 'Add user' menu. Select user template. The settings for this user template will be adopted for the new user. These set- tings can then be adjusted in the 'User management' ->...
Page 111: Delete User
'Delete user' 'Delete user' Introduction All user-defined users and possible pre-defined users "Sample operator" can be deleted, with the exception of the pre-defined user groups Operator and Key Operator. To delete a user Proceed as follows: Click on the 'General' -> 'User management' -> 'Delete user' menu. Select the names of the user.
Page 112: Set Password / 'General' Tab
Set Password / 'General' Tab Set Password / 'General' Tab Note: A password will remain valid indefinitely if the "Extended password protection" function has not been activated by Service. A password will remain valid for 3 months if the "Extended password protection" function has been activated by Service.
Page 113: Releasing And Blocking Menus And Elements/'User Rights' Tab
Releasing and blocking menus and elements/'User rights' tab Releasing and blocking menus and elements/'User rights' Note: You can activate or block menus and elements for self-created users. Menus and elements cannot be activated or blocked for the predefined user groups. For security reasons, the 'Change user', 'User profile' and 'Network management LAN A/LAN B' menus cannot be hidden.
Page 114: Setting Language/'User Profile' Tab
Setting language/'User profile' tab Setting language/'User profile' tab Introduction The operator panel language can be selected in the 'User profile' tab. The appearance of the operator panel cannot be changed for the user groups "Operator" and "Key Operator." To set a language Proceed as follows: Click on the 'General' ->...
Page 115: Managing User Settings (Operator)
Managing User Settings (Operator) — Overview Managing User Settings (Operator) Managing User Settings (Operator) — Overview Overview As an Operator, you can normally make the following user settings: ‘Log on as user and request an access ticket’ on page 116 ‘Change Password / 'Password' Tab’...
Page 116: Log On As User And Request An Access Ticket
Log on as user and request an access ticket Log on as user and request an access ticket Introduction To be able to set parameters on the operator panel, you must first log on as a user and then request the access ticket. The access ticket ensures that parameters are not set by different users at parallel operator panels.
Page 117 Log on as user and request an access ticket Proceed as follows: Click on the 'Request access ticket' button. If the access ticket has already been requested, the button is deactivated. Note The access ticket can also be requested and released directly via the buttons in the frame toolbar without going through the menu: Chapter 5 - Working with the Operator Panel...
Page 118: Change Password / 'Password' Tab
Change Password / 'Password' Tab Change Password / 'Password' Tab Note: A password will remain valid indefinitely if the "Extended password protection" function has not been activated by Service. A password will remain valid for 3 months if the "Extended password protection" function has been activated by Service.
Page 119: Changing Language/'User Profile' Tab
Changing language/'User profile' tab Changing language/'User profile' tab Introduction The operator panel language can be selected in the 'User profile' tab. The appearance of the operator panel cannot be changed for the user groups "Operator" and "Key Operator." To change the language Proceed as follows: Click on the 'General' ->...
Page 120: Log Off As User
Log off as user Log off as user To log off as a user Proceed as follows: Click on the 'General' -> 'User' -> 'Change user' menu. Select the desired user from the selection list. Click on the 'Log off' button. Chapter 5 - Working with the Operator Panel...
Page 121: Selecting Settings And Entering Values
Selecting settings and entering values Selecting settings and entering values Introduction All parameters of the printing system can be set at the operator panel. The following prerequisites have to be satisfied: The necessary rights are available. These rights are assigned by the respective "Key Operator"...
Page 122: Applying Or Resetting Settings
Applying or resetting settings Applying or resetting settings 'Apply' / 'Reset' If you change parameters in a menu, you have to save these changes before switching to another menu. Button Function 'Apply' The current settings in the displayed menu are saved. 'Reset' The current settings in the displayed menu are not saved, the settings before the changes were made are restored.
Page 123: Working With Setups
Working with Setups — Overview Working with Setups Working with Setups — Overview 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request.
Page 124: Creating A New Setup Or Changing A Setup
Creating a new setup or changing a setup Creating a new setup or changing a setup Requirements Requirements for saving setups: The Key Operator or an operator authorized by the Key Operator must be logged on. There can be no error message. To create a new setup or change a setup Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 125: Importing A Setup
Importing a Setup Importing a Setup Introduction You can apply all setups that were created on another printing system Océ ColorStrea- musing the same software version. To Import a Setup Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel, select: For print job setups: 'Setup' ->...
Page 126 Importing a Setup Proceed as follows: If importing from a USB memory stick: Insert the USB memory stick with the setups into the USB port. The USB port is located below the operator panel near the paper input. In the dialog window, open the \transfer\ directory and select one or more setups.
Page 127: Exporting A Setup
Exporting a Setup Exporting a Setup Introduction Self-created setups can also be used for other printing systems Océ ColorStream. Prerequisites: The Key Operator or an operator authorized by the Key Operator must be logged on. The same software version must be installed for the printing systems involved, or a later version must be installed on the printing system for which a setup is to be export- A loaded setup cannot be exported.
Page 128 Exporting a Setup Proceed as follows: Select where the setup is to be exported: USB memory stick Transfer area (a directory on the drive of the controller hard disk; used for remote data transfer of setups) When exporting to a USB memory stick: Insert the USB memory stick into the USB port.
Page 129: Managing Resources
Managing Resources — Overview Managing Resources Managing Resources — Overview Resources in I Mode The following can be installed or deleted in I mode Font tables (".CDP" file format) Fonts (".CHS" file format) Fonts for PDF (optional; within PDF containers) Color mapping tables (= Color Mapping Tables;...
Page 130: Installing Resources
Installing Resources Installing Resources Requirement The Key Operator or an operator authorized by the Key Operator must be logged on. To Install a Resource Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Deactivate all channel links to the host. Also click the following button for the respective channel in the 'Channels' menu: Caution Follow virus protection instructions...
Page 131 Installing Resources Proceed as follows: Insert the USB memory stick with the new resources into the USB port. The USB port is located below the operator panel near the paper input. On the operator panel, select: For I mode: 'Configuration' -> 'Emulations' -> 'I mode' -> 'Resource management' menu For PCL mode: 'Configuration' ->...
Page 132: Deleting Resources
Deleting Resources Deleting Resources Requirement The Key Operator or an operator authorized by the Key Operator must be logged on. To Delete a Resource Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel, select: For I mode: 'Configuration' ->...
Page 133: Editing 'Replace Consumables' Menus On The Operator Panel
Editing 'Replace consumables' menus on the operator panel Editing 'Replace consumables' menus on the operator panel Introduction The operator panel informs you about the current status of the printing system. Warnings or error messages indicate when consumables or expendables have to be refilled or replaced. You can also check the current counter status at any time in the 'Consumable counter' menu, e.g: In 'Counter mode', you can select whether the previous runtime or the remaining runtime...
Page 134 Editing 'Replace consumables' menus on the operator panel Prerequisites Every time a consumable or expendable part is replaced, individual working steps must be carried out on the operator panel. Requirements for this: The user rights are available for this menu The access ticket for this operator panel is requested The printing system is in the 'Stop' or 'Operator intervention necessary' status, and is therefore not printing...
Page 135 Editing 'Replace consumables' menus on the operator panel Proceed as follows: Select a print unit and an assembly, e.g. In the printer view, the selected consumable or expendable is highlighted in color. The printer view can also be completely hidden or shown by clicking the arrow icons.
Page 136 Editing 'Replace consumables' menus on the operator panel Proceed as follows: Click the 'Next' button. A new menu window opens, in which all necessary work steps are displayed in the correct sequence, e.g. If necessary, you can return to the selection page via the 'Back' button. Perform all the displayed steps in the given order.
Page 137: Operating The Printing System
Chapter 6 Operating the Printing System...
Page 138: Operating The Printing System - Overview
Operating the Printing System — Overview Operating the Printing System — Overview Operating the printing system This section describes how to power the printing system on and off and the procedure for inserting, affixing and removing the paper web, and also contains all other information that you will need to operate the printing system.
Page 139: Powering On The Printing System
Powering on the Printing System Powering on the Printing System Attention: Ensuring the cooling of the developer stations. The external recooler must always be activated during the printing operation. To Power on the Printing System Proceed as follows: If the external recooler is switched off, set the main circuit breaker of the recooler to 'ON'.
Page 140 Powering on the Printing System Proceed as follows: Press the On key. If necessary, power on the photo- conductor operator panel. The printing system is initialized (duration approx. 7 minutes). The printing system's current status information is displayed on the operator panel Log on as a user and request an access ticket.
Page 141 Powering on the Printing System Proceed as follows: Activate the required channel on the operator panel. Click the 'Channel control' button. The 'Channels' menu is displayed. Click on the following button to activate the channel: During the time needed for activation, the connecting icon is shown in yellow. An activated channel is represented by the following icon: Proceed as follows: Insert paper web (see...
Page 142: After Printing Has Stopped, Switch The Printing System Back To 'Ready
After printing has stopped, switch the printing system back to 'Ready' After printing has stopped, switch the printing system back to 'Ready' Introduction A print stop may be caused by the following: The 'Stop' button was pressed on the operator panel or on an additional operator panel.
Page 143: Inserting The Paper Web
Inserting the Paper Web Inserting the paper web Inserting the Paper Web Attention: When inserting a paper web, make sure that there is no paper between the paper input and the paper output. A continuous paper supply from the high stack or unroller must be guaranteed during the entire insertion process.
Page 144 Inserting the Paper Web Proceed as follows: Press the clamp opener. This will retract the clamp rollers. Ensure that the paper edge is straight and at right angles. Do this by bending a section of the paper web upwards and folding it so that the side edges are aligned.
Page 145 Inserting the Paper Web Proceed as follows: Align the paper web on the left side to the "0" mark of the ruler on the clamp opener. Close the rocker. Hold on to the paper web while doing this to prevent it sliding sideways. Press the clamp opener and push the paper web into the autofeed clamp to the stop point.
Page 146 Inserting the Paper Web Proceed as follows: Caution The flap of the paper output opens automatically. Do not stand directly in front of the flap. Press the 'Autofeed' key on the additional operator panel. The autofeed clamp moves to the park position at the paper output together with the paper web in approx.
Page 147 Inserting the Paper Web Insert the paper web below the data integrity sensor: Open the angle bracket. Insert the paper web below the data integrity sensor. Ob- serve the mark. Close the angle bracket. If a paper web with a different width has been inserted, check the position of the pressure rollers in the paper output (see ‘Adjusting the Pressure Rollers’...
Page 148: Adjusting The Pressure Rollers
Adjusting the Pressure Rollers Adjusting the Pressure Rollers Introduction If a paper web with a different width was inserted, the position of the pressure rollers in the paper output must be checked. To avoid damage, the paper edge must not run directly along a pressure roller. To this end, the two pressure rollers on the right-hand side in the paper path direction (1 and 2) can each be moved to 3 positions (A), (B, (C).
Page 149 Adjusting the Pressure Rollers Proceed as follows: Click the 'OK' button to start adjusting the pressure rollers: For information on the icons displayed on the operator panel under 'Steps', ‘Explanation of icons’ on page 134. Bring pressure roller 1 to the position shown on the operator panel, then click the 'Next' button.
Page 150: Synchronizing The Paper Path
Synchronizing the Paper Path Synchronizing the Paper Path Introduction With a synchronized paper path, the print image is set e.g. to a preprinted mark. To Synchronize the Paper Path Proceed as follows: In the 'Configuration' -> 'Paper' -> 'Preprinted marks' menu on the operator panel, select the desired synchronization.
Page 151 Synchronizing the Paper Path Proceed as follows: Press the 'Ready' button to start printing. Check the synchronization: If the synchronization is correct, the tractor hole or the preprint mark is positioned exactly at the marker on the lateral ruler for the respective form length after a stop.
Page 152: Affixing The Paper Web
Affixing the paper web Affixing the paper web Introduction Instead of inserting a new paper web using the autofeed function, you can affix the new paper web to an already inserted paper web. In this case, the assemblies remain swiveled on, and the paper web does not have to be rethreaded into the paper post-processing unit.
Page 153 Affixing the paper web To affix the paper web Proceed as follows: Cut off the end of the paper web at the unroller or paper input at a clean right angle. Cut off the beginning of the new paper web at a clean right angle. Affix the paper web with any popular adhesive (e.
Page 154 Affixing the paper web Proceed as follows: Move the affixed paper web with the 'ADVF' button through the printing system until the adhesive strip has completely passed through the paper post- processing unit. Watch the paper web at the paper input, and correct the path of the paper web as needed by running your hand sideways across the web.
Page 155: Removing The Paper Web
Removing the paper web Removing the paper web Attention: To be able to remove the paper web, the printing system must be in the 'Stop' status. To remove the paper web Proceed as follows: If the printing system is not yet in the 'Stop' status: Press the 'Stop' button.
Page 156: Opening Or Closing The Doors On The Printing System
Opening or Closing the Doors on the Printing System — Overview Opening or Closing the Doors on the Printing System Opening or Closing the Doors on the Printing System — Overview Introduction Note: Right-hand side means right in paper path direction. Left-hand side means left in paper path direction.
Page 157: Opening Right Doors
Opening Right Doors Opening Right Doors To Open the Doors on the Right-Hand Side Proceed as follows: On the right-hand side of the printing system, open the doors as shown. Press the button at the bottom right on the center cover. Pull center cover forward by the lower side and then lift upwards to remove.
Page 158 Opening Right Doors Proceed as follows: Hang center cover on the desig- nated bracket on the left door. Open the inner door. Do this by lifting up the handle slightly and releasing the latch. Chapter 6 - Operating the Printing System...
Page 159: Closing Right Doors
Closing Right Doors Closing Right Doors To Close the Doors on the Right-Hand Side Proceed as follows: On the right-hand side of the printing system, close the inner door. Bring the latch to a horizontal position, lift up the inner door slightly using the handle and in- sert into lock.
Page 160 Closing Right Doors Proceed as follows: First attach the center cover above. Push the bottom of the cen- ter cover against the printing system until it latches into place. The pin must be exact- ly in front of the switch . Close doors.
Page 161: Opening Left Doors
Opening Left Doors Opening Left Doors To Open the Doors on the Left-Hand Side Proceed as follows: On the left-hand side of the printing system, open the doors as shown. Press the button at the bottom right on the center cover. Pull the center cover forward on the lower side and then lift up- wards to remove.
Page 162 Opening Left Doors Proceed as follows: Hang the center cover on the bracket provided on the left- hand door. Open the inner door. Do this by lifting up the handle slightly and releasing the latch. Chapter 6 - Operating the Printing System...
Page 163: Closing Left Doors
Closing Left Doors Closing Left Doors To Close the Doors on the Left-Hand Side Proceed as follows: On the left-hand side of the printing system, close the inner door. Bring the latch to a horizontal position, lift up the inner door slightly using the handle and in- sert into lock.
Page 164 Closing Left Doors Proceed as follows: First attach the center cover above. Push the bottom of the cen- ter cover against the printing system until it latches into place. The pin must be exact- ly in front of the switch. Close doors.
Page 165: Replacing The Developer
Replacing the developer station — overview Replacing the Developer Station Replacing the developer station — overview Introduction A replacement cart is required to replace a developer station. Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart.
Page 166 Replacing the developer station — overview Attention: Avoid incidence of light All 10 slots must be occupied either with developer stations or light protection covers. If a developer station is removed and stored without being replaced by another developer station, a light protection cover must be fitted in this slot. If you wish to re-install a de- veloper station, you must first remove the light protection cover.
Page 167 Replacing the developer station — overview Component Description Sliding bracket Hoisting lift Brake bracket Developer station adapter Locking mechanism Developer Station Shelf (Optional) A movable developer station shelf is recommended to store the developer station, which can be used for the safe storage of up to four developer stations. This simplifies the process of converting the printing system for different color configurations.
Page 168 Replacing the developer station — overview Overview You will find information on the following topics: ‘Preparing the replacement cart’ on page 169 ‘Removing the developer station’ on page 171 ‘Storing the Developer Station in the Developer Station Shelf’ on page 177 ‘Putting the Developer Station on the Stacking Tray’...
Page 169: Preparing The Replacement Cart
Preparing the replacement cart Preparing the replacement cart Caution: Before each use, check the replacement cart for operational readiness. If you find serious defects that could cause health hazards or material damage, the device must not be used. Attention: The replacement cart batteries should be recharged every night, or occasionally if the re- placement cart is not in use for a longer period of time.
Page 170 Preparing the replacement cart To adjust the height of the sliding bracket Proceed as follows: Undo the black rotating handles by turning them counterclock- wise. Adjust the height of the sliding bracket and lock it by turning the black turning knobs clockwise.
Page 171: Removing The Developer Station
Removing the developer station Removing the Developer Station Removing the developer station Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 172 Removing the developer station Proceed as follows: If the doors are not yet open, open them now: To remove a developer station in the upper print unit; open all doors on the left-hand side of the printing system. To remove a developer station in the lower print unit; open all doors on the right-hand side of the printing system.
Page 173 Removing the developer station Proceed as follows: Push the maintenance cart in front of the developer station. To move a developer station over a shorter section, move the brake bracket to the cen- ter position. This means all four wheels are free and the lift can be freely moved.
Page 174 Removing the developer station Proceed as follows: Push the brake bracket down- wards. Caution Observe height and alignment of the hoisting lift The hoisting lift mandrel must be carefully inserted up to the stop point. Unlock the hoisting lift and push the hoisting lift mandrel careful- ly into the notch below the devel- oper station to the stop point.
Page 175 Removing the developer station Proceed as follows: Pull the developer station on to the hoisting lift up to the stop point. The developer station au- dibly snaps into place. Detach the brake bracket, unlock the hoisting lift and move the maintenance cart as far from the print module as is necessary to prevent any collision between...
Page 176 Removing the developer station Proceed as follows: Move the maintenance cart with the developer station to the devel- oper station shelf or to a stacking tray: To move a developer station over a shorter section, move the brake bracket to the cen- ter position.
Page 177: Storing The Developer Station In The Developer Station Shelf
Storing the Developer Station in the Developer Station Shelf Storing the Developer Station in the Developer Station Shelf Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 178 Storing the Developer Station in the Developer Station Shelf To Store the Developer Station in the Developer Station Shelf Proceed as follows: Push both brake brackets of the developer station shelf down- wards. Align the maintenance cart at a right angle to the developer sta- tion shelf and move the hoisting lift of the maintenance cart to the required height.
Page 179 Storing the Developer Station in the Developer Station Shelf Proceed as follows: Carefully slide the hoisting lift mandrel as far as it will go into the notch below the developer station. If the hoisting lift mandrel does not slide easily into the notch, correct the height and/or align- ment of the hoisting lift.
Page 180 Storing the Developer Station in the Developer Station Shelf Proceed as follows: Unlock the hoisting lift and carefully detach the maintenance cart from the developer station module. ‘Removing the Developer Station from the Developer Station Shelf’ on page 183. Chapter 6 - Operating the Printing System...
Page 181: Putting The Developer Station On The Stacking Tray
Putting the Developer Station on the Stacking Tray Putting the Developer Station on the Stacking Tray Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 182 Putting the Developer Station on the Stacking Tray Proceed as follows: Release locking mechanism and move the hoisting lift away from the developer station. If a developer station is to be re-installed: ‘Replacing the Developer Station from the Stacking Tray’ on page 187.
Page 183: Removing The Developer Station From The Developer Station Shelf
Removing the Developer Station from the Developer Station Shelf Installing the Developer Station Removing the Developer Station from the Developer Station Shelf Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 184 Removing the Developer Station from the Developer Station Shelf To Remove the Developer Station from the Developer Station Shelf Proceed as follows: Push both brake brackets of the developer station shelf down- wards. Align the maintenance cart at a right angle to the developer sta- tion shelf and move the hoisting lift of the maintenance cart to the height of the developer sta-...
Page 185 Removing the Developer Station from the Developer Station Shelf Proceed as follows: Carefully slide the hoisting lift mandrel as far as it will go into the notch below the developer station. If the hoisting lift mandrel does not slide easily into the notch, correct the height and/or align- ment of the hoisting lift.
Page 186 Removing the Developer Station from the Developer Station Shelf Proceed as follows: Detach the brake bracket of the maintenance cart, unlock the hoisting lift and move the main- tenance cart as far from the devel- oper station shelf as is necessary to prevent any collision between the developer station and the developer station shelf during...
Page 187: Replacing The Developer Station From The Stacking Tray
Replacing the Developer Station from the Stacking Tray Replacing the Developer Station from the Stacking Tray Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 188 Replacing the Developer Station from the Stacking Tray Proceed as follows: Insert the rolls of the replace- ment cart halfway into the guides of the developer station adapter. Pull the locking mechanism in the direction of the arrow and push the replacement cart in completely until it snaps in.
Page 189: Installing The Developer Station
Installing the developer station Installing the developer station Caution: Heavy weight Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Danger of tilting Lower the developer station to the lowest position of the hoisting lift before transporting it, otherwise there is an increased danger of tilting on uneven floors.
Page 190 Installing the developer station To Install the Developer Station Proceed as follows: Push the maintenance cart in front of the print module. To move a developer station over a shorter section, move the brake bracket to the cen- ter position. This means all four wheels are free and the lift can be freely moved.
Page 191 Installing the developer station Proceed as follows: Unlock the hoisting lift and push the hoisting lift mandrel careful- ly into the notch below the devel- oper station to the stop point. If the hoisting lift mandrel does not slide easily into the notch, correct the height and/or align- ment of the hoisting lift.
Page 192 Installing the developer station Proceed as follows: Unlock the hoisting lift and carefully detach the replacement cart from the print module. Caution Make sure there is sufficient distance between the replacement cart and devel- oper station. Detach the brake bracket and move the replacement cart as far from the developer station as is necessary to prevent any collision...
Page 193 Installing the developer station Proceed as follows: Remove the toner feed hose from the parking tube, insert it into the two mountings and attach it to the developer station. If the developer station is cooled via a cooling air tube, reconnect the tube to the developer station.
Page 194: Removing The Light Protection Cover
Removing the Light Protection Cover Replacing the Light Protection Cover Removing the Light Protection Cover Caution: Hot surfaces on developer stations After a longer period of printing, the motor of the developer station may be hot. Do not touch the motor. Attention: Avoid damage To remove a light protection cover, all developer stations in the relevant print unit must...
Page 195 Removing the Light Protection Cover Proceed as follows: If the doors are not yet open, open them now: To remove a light protection cover in the upper print unit; open all doors on the left-hand side of the printing system. To remove a light protection cover in the lower print unit;...
Page 196: Installing The Light Protection
Removing the Light Protection Cover Proceed as follows: Pull the lock downwards and then pull the light protection cover out of the guides by the handle. Remove further light protection covers as necessary. To do so, repeat the process from step 4. If a developer station is to be installed instead of the light protection cover: ‘Installing the developer station’...
Page 197: Installing The Light Protection Cover
Installing the Light Protection Cover Installing the Light Protection Cover Attention: Avoid incidence of light All 10 slots must be occupied either with developer stations or light protection covers. If a developer station is removed and stored without being replaced by another developer station, a light protection cover must be fitted in this slot.
Page 198: Completing Developer Station Replacement
Completing developer station replacement Completing developer station replacement To Complete the Replacement of the Developer Stations Proceed as follows: Caution Observe the position of the cooling air tubes Make sure that the cooling air tubes are positioned in such a way that they do not obstruct the developer stations when swiveling on.
Page 199: Checking The Print Image
Checking the print image Checking the print image Introduction To check the printed paper web at the paper output, printing can be interrupted with a Web Inspection Stop. To Check the Print Image Proceed as follows: Press the 'Ready' button on an additional operator panel during printing.
Page 200: Printing Test Print
Printing Test Print Jobs — Overview Printing Test Print Jobs Printing Test Print Jobs — Overview Introduction Preinstalled test print jobs can be started via the 'Test print' menu. These print jobs, which are grouped in test sequences, can be used to optimize the print quality for a certain application.
Page 201 Printing Test Print Jobs — Overview Note: You will find detailed information about the individual test print jobs in the following sections: Print quality test for full-color printing ‘'5C_PrintQualityInspection.600' Test Print Job’ on page 202 Test of the color functionality of the controller in 'I mode' ‘Test Print Job 'ColorProof.ipds' —...
Page 202: 5C_Printqualityinspection.600' Test Print
'5C_PrintQualityInspection.600' Test Print Job '5C_PrintQualityInspection.600' Test Print Job Test Sequences The individual test sequences can be assessed to judge the print quality. Chapter 6 - Operating the Printing System...
Page 203 '5C_PrintQualityInspection.600' Test Print Job Chapter 6 - Operating the Printing System...
Page 204 '5C_PrintQualityInspection.600' Test Print Job Chapter 6 - Operating the Printing System...
Page 205 '5C_PrintQualityInspection.600' Test Print Job Description Test sequence Description Settings on operator panel Optical density: Designation of 'Configuration' -> 'Color' -> full tone coloration on the full 'Contrast' menu tone bar at right angles to the print orientation. Determination of detail accuracy 'Configuration' ->...
Page 206 '5C_PrintQualityInspection.600' Test Print Job Test sequence Description Settings on operator panel Designation of passage behavior 'Configuration' -> 'Print param- at places printed on both sides. eters' -> 'Transfer optimization' menu Designation of print image posi- 'Configuration' -> 'Paper' -> tioning on front and back pages. 'Shift' menu Determination of fusing level in 'Configuration' ->...
Page 207: Test Print Job
Test Print Job 'ColorProof.ipds' — Overview Test Print Job "ColorProof.ipds" Test Print Job 'ColorProof.ipds' — Overview Introduction The ColorProof test print jobs can be used to test the color functionality of the controller: The 'ColorProof.ipds' test print job is designed for 'I mode' without 'Abobe PDF Print Engine'.
Page 208: Test Print Job 'Colorproof.ipds
Test Print Job 'ColorProof.ipds' — Page 1 Test Print Job 'ColorProof.ipds' — Page 1 Color Spaces The page shows an extract from the individual printer color spaces. PTOCA Color Spaces The different PTOCA color spaces are addressed in the upper area. For PTOCA, 'Satu- ration' is used as the default 'Rendering Intent' in color management.
Page 209 Test Print Job 'ColorProof.ipds' — Page 1 Color space Description OCA color space The OCA color space including all OCA names is addressed in (Named Colors) the first row. This color space contains a small number of pre- defined colors. The primary colors are always printed with 100% application and without a raster.
Page 210 Test Print Job 'ColorProof.ipds' — Page 1 Color space Description The RGB values are printed as GIF. The RGB values are inte- grated into the Image as indexed colors. All three color rows must conform color-wise in a vertical direction. Device Color Spaces The individual RGB values are converted into CMYK values.
Page 211 Test Print Job 'ColorProof.ipds' — Page 2 Test Print Job 'ColorProof.ipds' — Page 2 Embedded Color Profiles Color Profiles Color profile Description Images with embed- In the first section, the TIFF (LZW) and JPEG-Images from ded sRGB IEC page 1 are used, whereby a sRGB profile is added for every 61966-2.1 source color field (embedded profile): Color Profile...
Page 212 Test Print Job 'ColorProof.ipds' — Page 2 Color profile Description Color management TIFF and JPEG-Images without embedded profile are used in resource with wide the third section. However, a wide Gamut Audit Profile is as- Gamut RGB Audit signed here. Color Profile The two TIFF and JPEG Image rows within this section must correspond.
Page 213 Test Print Job 'ColorProof.ipds' — Page 3 Test Print Job 'ColorProof.ipds' — Page 3 Full Tone Coloration Full tone bars with the primary colors (CMYK) are printed across the width of the page. This means that full tone coloration can be tested across the entire print area. Tone Transfer Path The sRGB tone transfer curve can be used to check the composite gray structure.
Page 214 Test Print Job 'ColorProof.ipds' — Page 4 Test Print Job 'ColorProof.ipds' — Page 4 Highlight Color Raster Angle and Raster Width All color stations are addressed using the 'I mode' color number via the Highlight Color. The printed gauges can be used to read out the raster angle and raster width for every color station.
Page 215 Test Print Job 'ColorProof.ipds' — Page 5 Test Print Job 'ColorProof.ipds' — Page 5 Color Mapping Table In the first row, each OCA color is activated for foreground and background without mapping (overlapping squares). The second row shows the OCA colors with the Color MappingTable (CMT) currently selected in the printing system.
Page 216 Test Print Job 'ColorProof.ipds' — Page 6/7 Test Print Job 'ColorProof.ipds' — Page 6/7 Reference Images This test page uses reference images from ECI (© by European Color Initiative www.eci.org). JPEG compression is used on page 6 of the test job, and TIFF (LZW) format on page 7.
Page 217 Test Print Job 'ColorProof.ipds' — Page 6/7 Illustration Description This image is used to assess the correct tonal reproduction in dark areas. Also, brown tones are extremely sensitive to even the smallest incorrect setting of print colors in relation to one another.
Page 218: Test Print Job 'Colorproof.ipds' - Page
Test Print Job 'ColorProof.ipds_pdf' — Overview Test Print Job "ColorProof.ipds_pdf" Test Print Job 'ColorProof.ipds_pdf' — Overview Introduction The ColorProof test print jobs can be used to test the color functionality of the controller: The 'ColorProof.ipds' test print job is designed for 'I mode' without 'Abobe PDF Print Engine'.
Page 219: Test Print Job 'Colorproof.ipds_Pdf
Test Print Job 'ColorProof.ipds_pdf' — Page 8 Test Print Job 'ColorProof.ipds_pdf' — Page 8 PDF Color Spaces The page shows an extract from the individual printer color spaces controlled under PDF. The entire PDF page is integrated as a IPDS object container. The color fields correspond to the IPDS-OCA colors.
Page 220 Test Print Job 'ColorProof.ipds_pdf' — Page 8 Color rows Description sRGB color space The RGB values corresponding to the PTOCA colors are dis- according to IEC played in sRGB (range from 0 to 1, where "0" equals no satura- 61965 standard tion and "1"...
Page 221 Test Print Job 'ColorProof.ipds_pdf' — Page 8 Color rows Description DeviceRGB The corresponding RGB values of the OCA colors were con- verted to sRGB. These are the same color values as those in the first color row with the scale of 0 to 1. DeviceCMYK Here the four color stations are accessed directly.
Page 222 Test Print Job 'ColorProof.ipds_pdf' — Page 9 Test Print Job 'ColorProof.ipds_pdf' — Page 9 PDF Tone Transfer Curves In the upper area, full tone bars with the primary colors (CMYK) are printed across the width of the page. Full tone coloration can be tested across the entire print area. In the lower area, tone transfer curves with primary and secondary colors are printed.
Page 223 Test Print Job 'ColorProof.ipds_pdf' — Page 10 Test Print Job 'ColorProof.ipds_pdf' — Page 10 PDF Highlight Color Raster Angle and Raster Width The printed gauges can be used to read the PDF raster angle and raster width for each print station. A moiré circle is created for every color station. The radial line in the center of the moiré...
Page 224 Test Print Job 'ColorProof.ipds_pdf' — Page 10 Note: In the case of the fifth tone transfer curve, the relevant color is only displayed if the fifth color station is installed and "HLC5" is entered as the 'Alias' for this color station. Otherwise, the color gradient appears in gray.
Page 225 Test Print Job 'ColorProof.ipds_pdf' — Page 11/12 Test Print Job 'ColorProof.ipds_pdf' — Page 11/12 Referenzbilder This test page uses reference images from ECI (© by European Color Initiative www.eci.org). The reference images are embedded in the PDF, which is itself integrated as the IPDS Object Container.
Page 226 Test Print Job 'ColorProof.ipds_pdf' — Page 11/12 Illustration Description This image is used to assess the correct tonal reproduction in dark areas. Also, brown tones are extremely sensitive to even the smallest incorrect setting of print colors in relation to one another.
Page 227 Test Print Job 'ColorProof.pcl' — Overview Test Print Job "ColorProof.pcl" Test Print Job 'ColorProof.pcl' — Overview Introduction The ColorProof test print jobs can be used to test the color functionality of the controller. The 'ColorProof.pcl' test print job is designed for 'PCL mode'. Each test page contains information on the current configuration of the printing system in the left-hand margin.
Page 228: Test Print Job 'Colorproof.pcl
Test Print Job 'ColorProof.pcl' — Page 1 Test Print Job 'ColorProof.pcl' — Page 1 Color Spaces The page shows an extract from the individual printer color spaces. Description Item Description Color palettes The rectangles in the upper area are composed of polygons filled with palette colors.
Page 229: Test Print Job 'Colorproof.pcl
Test Print Job 'ColorProof.pcl' — Page 1 Item Description Full tone bars In the lower area, full tone bars with the primary colors are printed across the width of the page. Full tone coloration can be tested across the entire print area. Chapter 6 - Operating the Printing System...
Page 230 Test Print Job 'ColorProof.pcl' — Page 2 Test Print Job 'ColorProof.pcl' — Page 2 Palette Management Description Item Description Upper Area Three different color palettes have been defined and saved: Marked red: RGB Marked cyan: CMY Marked violet: CIE L*a*b* Middle area Then the active palette was deleted and the four-color rectangle was printed.
Page 231: Test Print Job 'Colorproof.pcl' - Page
Test Print Job 'ColorProof.pcl' — Page 3 Test Print Job 'ColorProof.pcl' — Page 3 Embedded Color Profiles Description Item Description Upper Area Here, JPEG images are used, where a profile is added for every color field (embedded profile). In the first row, the halftone images are printed as a reference in the RGB color space.
Page 232 Test Print Job 'ColorProof.pcl' — Pages 4-10 Test Print Job 'ColorProof.pcl' — Pages 4-10 Reference Images These test page use reference images from ECI (© by European Color Initiative www.eci.org). Description of Images Extract from the description of these images from ECI: Illustration Description This image is printed exclusively with the primary color black.
Page 233 Test Print Job 'ColorProof.pcl' — Pages 4-10 Illustration Description Even slight color shifts are plainly visible in images with skin tones. This image is therefore ideal for visual assessment of the test print quality. Minor incorrect settings in the ratio of individual colors result in clearly visible color shifts in the reproduction of images.
Page 234: Test Print Job 'Colorproof.pcl' - Page
Test Print Job 'ColorProof.pcl' — Page 11 Test Print Job 'ColorProof.pcl' — Page 11 HPGL/2 All graphical elements on this page are described in HPGL/2. If this page is reproduced correctly then the HPGL/2 function of the controller is largely free of errors. Chapter 6 - Operating the Printing System...
Page 235 Test Print Job 'ColorProof.pcl' — Page 11 Description Item Description Raster Angle and All color stations are addressed via the 'Color index'. You can Raster Width adjust the 'Color index' on the operator panel in the 'PCL simple color' menu. The printed gauges can be used to read out the raster angle and raster width for every print station.
Page 236 Test Print Job 'ColorProof.pcl' — Page 12 Test Print Job 'ColorProof.pcl' — Page 12 Font Test Description A test line is printed using all of the available internal fonts. Chapter 6 - Operating the Printing System...
Page 237: Spotcolorpalette.pcl' Test Print Job
'SpotColorPalette.pcl' Test Print Job 'SpotColorPalette.pcl' Test Print Job Introduction This test print job can be used to test the color palette in the HLC color space. Each test page contains information on the current configuration of the printing system in the left-hand margin. PCL Basic Colors A color component can be assigned to each color.
Page 238 'SpotColorPalette.pcl' Test Print Job Example: Basic color 1 cyan, basic color 2 magenta, basic color 3 yellow Example: Basic color 1 yellow, basic color 2 magenta, basic color 3 cyan Chapter 6 - Operating the Printing System...
Page 239: Optimizing The Color Printing
Optimizing the Color Printing — Overview Optimizing the Color Printing Optimizing the Color Printing — Overview Introduction The colors can be manually tested by using the 'Color check' menu. In doing so the full and half tone of each individual color is measured and optimized using a reference test print job.
Page 240 Optimizing the Color Printing — Overview Application Recommendation For very high quality requirements after longer ‘Performing a Color Test’ on page phases without full color printing For very high quality requirements after longer period of time in standby For very high quality requirements if the color control is switched on again after longer phases of print operation with the color control switched If the tone transfer curve is to be checked in the...
Page 241 Optimizing the Color Printing — Overview Application Recommendation If the 'Color check' has been performed unsuccess- Perform automatic calibration fully twice in succession (see ‘Calibrating the Colors of the Printing System — Overview’ on If the tone transfer curve is still insufficient after page 244).
Page 242: Performing A Color Test
Performing a Color Test Performing a Color Test Introduction The colors can be manually tested via the 'Color check' menu. In doing so the full and half tone of each individual color is measured and optimized using a reference test print job.
Page 243 Performing a Color Test Proceed as follows: Click the 'Activate' button. This mode can last up to 20 minutes. 'Result of color check:' 'Successful' 'Not successful' Note: If the 'Color check' function is carried out unsuccessfully twice in succession, then auto- matic calibration should be carried out (see ‘Calibrating the Colors of the Printing System —...
Page 244: Calibrating The Colors Of The Printing System
Calibrating the Colors of the Printing System — Overview Calibrating the Colors of the Printing System Calibrating the Colors of the Printing System — Overview Introduction All the colors used in the printing system can be calibrated and as a result the active raster kit adjusted by using the 'Calibrate color' menu.
Page 245 Calibrating the Colors of the Printing System — Overview If the tone transfer curve is still insufficient after 'Color check' has been completed successfully Examples: Light raster not visible, dark raster not distinguishable, graduations throughout If the 'Color check' has been performed unsuccessfully twice in succession For an error message triggered by the external half-tone control: EL.362.124 ...
Page 246: Printing Test Pages For Color Calibration
Printing Test Pages for Color Calibration Printing Test Pages for Color Calibration Introduction Requirements for printing test pages for color calibration: The printing system is in the 'Stop' status. No other print job must be active. The channel must be deactivated ('Channels' menu). Note: The widest possible paper should be used to allow you to print and test as many blocks as possible.
Page 247 Printing Test Pages for Color Calibration Proceed as follows: Under 'Calibration type', select: '<html>Automatic determination of correction data by inline sensor</html>' The measured values from the control strips, which are determined auto- matically during the print operation, are used to calculate the new raster kit.
Page 248 Printing Test Pages for Color Calibration Proceed as follows: Note Before the color calibration is started, the current settings are automatically stored in a "calibration setup". When the color calibration is cancelled, this configuration is then restored. The following additional steps are required for manual scanning of the print- outs: Click the 'Next' button.
Page 249: Scanning Test Pages For Color Calibration
Scanning Test Pages for Color Calibration Introduction The measuring device required for the manual scanning of the test print pages is supplied with all Océ ColorStream printing systems by default; the guide rail and clipboard are also provided. Note: The scan program can be operated independently of the other operator panel compo- nents.
Page 250 Scanning Test Pages for Color Calibration Proceed as follows: On the 'Configuration' page, enter or select the following: 'Enter ID no.': The ID number printed on the test page. 'Number of test pages for upper print unit'/'Number of test pages for lower print unit': Number of test pages from the upper or lower print unit that are to be scanned.
Page 251 Scanning Test Pages for Color Calibration Proceed as follows: To warm up the measuring de- vice, depress the button on the left side of the measuring device for approximately 20 seconds. If the measuring device has been taken out of the cup: Place the measuring device back in the cup.
Page 252 Scanning Test Pages for Color Calibration Proceed as follows: Scan the test strips: Place the measuring device in the guide rails as shown and move it next to the first test strip. Depress the button on the left of the measuring device until you hear a beep.
Page 253: Analyzing Test Pages For Color Calibration
Analyzing Test Pages for Color Calibration Analyzing Test Pages for Color Calibration To Analyze Test Pages for Color Calibration Proceed as follows: If you have not yet selected the 'Evaluate' menu, choose the following on the operator panel: 'Configuration' -> 'Color' -> 'Calibrate color' -> 'Evaluate' menu Click the 'Next' button.
Page 254 Analyzing Test Pages for Color Calibration Proceed as follows: The system displays the recorded data for each color station in the upper and lower print units. Each field in the test strips is displayed in color: Green The values for this field are OK; no correction is necessary. The values for this field were measured outside of the tolerance area;...
Page 255: Correcting Color Separation Shifts
Correcting Color Separation Shifts Correcting Color Separation Shifts Introduction In the case of color printing, the individual color separations are first collected in succession on the transfer belt and then transferred together to the paper web. Under certain circum- stances, the longitudinal register between black and the various colors used may vary. If a very high level of accuracy is required for the longitudinal register when printing in color, the individual color separation shifts can be checked and corrected accordingly by members of the "Key Operator"...
Page 256 Correcting Color Separation Shifts Proceed as follows: If necessary, adjust the color separation shift of the colors to an optimal level in relation to one another: On the operator panel, select the 'Configuration' -> 'Color' -> 'Color plane shift' menu. Enter correction values for each color on the 'Upper print unit' or 'Lower print unit' tab.
Page 257: Calibrating The Data Integrity Mark Sensor
Calibrating the Data Integrity Mark Sensor Calibrating the Data Integrity Mark Sensor Introduction Data integrity marks can be used to monitor the following: Whether the color layers printed on a page belong together Whether the printed front and back pages belong together Whether the pages are printed in the right order.
Page 258 Calibrating the Data Integrity Mark Sensor Area Description Protected area (must remain unprinted) Code segment 1 Code segment 2 Requirements A sensor may require calibration for data integrity marks when a different developer station or a different color is used. A message to this effect will be displayed on the operator panel.
Page 259 Calibrating the Data Integrity Mark Sensor Proceed as follows: Switch off web buffer module and vacuum unit at the operat- ing switches. Only for 'Specify mark': If the paper web is not yet in the printing system with the pages correctly aligned, you first need to position it.
Page 260 Calibrating the Data Integrity Mark Sensor Proceed as follows: Reactivate the web buffer mod- ule and vacuum unit at the oper- ating switches. Click on the 'OK' button to complete the calibration. When the process is finished, the status display 'Last calibration - upper print unit' or 'Last calibration - lower print unit' is updated.
Page 261: Converting The Printing System
Converting the Printing System Converting the Printing System Prerequisites The following prerequisites have to be satisfied for conversion of the printing system: The relevant activation is installed. The access ticket has been requested. The printing system is in the 'Stop' or 'Operator intervention necessary' status. To Convert the Printing System Proceed as follows: On the operator panel, select the 'Configuration' ->...
Page 262 Converting the Printing System Proceed as follows: When all settings are complete, click the 'Apply' button. If necessary, any required mechanical conversion steps are reported via error messages after configuration. You can find more detailed information on the procedure under: ‘Removing the paper web ’...
Page 263: Emptying Condensation Water
Emptying Condensation Water Emptying Condensation Water Introduction By default, the condensation water that is created during operation of the heat exchanger and the recooler is routed directly into the domestic drains. If this is not possible, the provided containers should be used. The fill level is monitored here by a water level indicator.
Page 264: Switching Off The Printing System
Switching off the Printing System Switching off the Printing System To Switch off the Printing System Proceed as follows: Click the 'Stop' button. The printing system is switched to 'Stop' status. Deactivate active channel links on the operator panel. To do this click the 'Channel control' button.
Page 265 Switching off the Printing System Proceed as follows: If the printing system is to be disconnected from the power supply: Turn off the main circuit break- If necessary, the main circuit breaker can also be secured against accidental switching on: Swivel the safety handle down.
Page 266 Switching off the Printing System Proceed as follows: Set the main circuit breaker of the external recooler to 'OFF'. Chapter 6 - Operating the Printing System...
Page 267: Cleaning The Printing System
Chapter 7 Cleaning the Printing Sys-...
Page 268: Cleaning The Printing System - Overview
Cleaning the Printing System — Overview Cleaning the Printing System — Overview Introduction This section shows you how often to clean the different components and how to carry out this cleaning. Caution: Printing system could start unexpectedly. Before cleaning, ensure that the printing system is in the 'Stop' status and that the printing system is not being remotely controlled by another operator panel.
Page 269 Cleaning the Printing System — Overview ‘Cleaning the Surface of the Developer Stations — Overview’ on page 273 ‘Cleaning the Paper Input’ on page 283 ‘Cleaning the Paper Output’ on page 286 ‘Cleaning the Paper Path’ on page 289 ‘Checking the Paper Path’ on page 296 ‘Cleaning the Toner Suction System’...
Page 270: Cleaning Agents And Cleaning Intervals
Cleaning Agents and Cleaning Intervals Cleaning Agents and Cleaning Intervals Cleaning Agent The following resources should be used to clean the printing system: Cleaning agent Purpose Comment Cleaning agents To clean painted Caution (standard store- and lacquered sur- Do not use chemical solvents or bought quality) faces other aggressive cleaning agents.
Page 271 Cleaning Agents and Cleaning Intervals Cleaning location See section ... Paper input: ‘Cleaning the Paper Input’ on page 283 Paper width sensor Paper web tensioner Paper guide plates Reject roller Pressure rollers Unclamp plate for autofeed clamp Paper brake Pre-centering Paper output: ‘Cleaning the Paper Output’...
Page 272 Cleaning Agents and Cleaning Intervals Cleaning location See section ... Corotron slide-in unit ‘Replacing the corotron — overview’ on page 412 If there is a corresponding error message: Cleaning location See section ... Paper path If unfused paper has been moved through the pa- per output If there are still bits of paper in the printing system following a paper tear:...
Page 273: Cleaning The Surface Of The Developer Stations
Cleaning the Surface of the Developer Stations — Overview Cleaning the Surface of the Developer Stations Cleaning the Surface of the Developer Stations — Overview Caution: The motor covers of the developer stations can be hot after extended printing. Touching these components can result in burns. Let the developer stations cool down, and put on heat-protecting gloves.
Page 274: Swiveling Off Developer Stations
Swiveling off Developer Stations Swiveling off Developer Stations To Swivel off the Developer Stations Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: On the operator panel, select the following menus and elements: 'Replace consumables' -> 'Swivel developer stations' menu 'Select task': All developer stations in a print unit at the same time ('All - upper print unit' / 'All - lower print unit')
Page 275: Cleaning Developer Station Surface
Cleaning Developer Station Surface Cleaning Developer Station Surface To Clean the Surface of the Developer Station Proceed as follows: Open the doors on the printing system: For a developer station in the lower print unit: ‘Opening Left Doors’ on page 161.
Page 276 Cleaning Developer Station Surface Proceed as follows: Caution There can be a high build-up of static charge when vacuuming the toner spill. When vacuuming, always use an explosion-proof industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. When vacuuming the toner, do not scratch the rollers.
Page 277 Cleaning Developer Station Surface Proceed as follows: Remove the suction profile from the developer catch roller: Pull out locking pin. Carefully lift the suction pro- file upwards using both hands. Vacuum suction profile. Chapter 7 - Cleaning the Printing System...
Page 278 Cleaning Developer Station Surface Proceed as follows: Remove the plastic caps from both sides of the suction profile. Carefully tap out the suction profile onto a cloth or other soft padding. Caution Always clean the holes on both sides of the suction profile in order to ensure the necessary pressure balance for the suction.
Page 279 Cleaning Developer Station Surface Proceed as follows: Vacuum both holes on both sides of the suction profile. Caution When vacuuming the toner, do not scratch the roller. Use only a rubber attachment on the vacuum cleaner. Under no circumstances use brushes or other cleaning materials. Carefully vacuum the entire length of the developer catch roller and slot.
Page 280 Cleaning Developer Station Surface Proceed as follows: Reattach the plastic caps on both sides of the suction profile. Do not damage roller. Carefully hold the suction profile using both hands. Install the developer catch roller suction profile: Pull out locking pin. Carefully insert the suction profile using both hands.
Page 281 Cleaning Developer Station Surface Proceed as follows: Reinsert all developer stations until they latch into place. Close all printing system doors: ‘Closing Left Doors’ on page 163 ‘Closing Right Doors’ on page 159 ‘Swiveling on developer stations’ on page 282. Chapter 7 - Cleaning the Printing System...
Page 282: Swiveling On Developer Stations
Swiveling on developer stations Swiveling on developer stations To Swivel on a Developer Station Proceed as follows: Switch printing system on. On the operator panel, select the following menus and elements: 'Replace consumables' -> 'Swivel developer stations' menu 'Select task': All developer stations in a print unit at the same time ('All - upper print unit' / 'All - lower print unit') 'Individual developer station' or...
Page 283: Cleaning The Paper Input
Cleaning the Paper Input Cleaning the Paper Input Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
Page 284 Cleaning the Paper Input Proceed as follows: Carefully clean the paper width sensor on both sides with a dry cloth. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
Page 285 Cleaning the Paper Input Proceed as follows: Clean the following with a vacu- um cleaner and dry cloth: Unclamp plate for the aut- ofeed clamp Paper brake Pre-centering Push the paper input rocker down until it latches. Complete cleaning the paper input on the operator panel: To carry out further maintenance work directly afterwards, click the 'OK' button.
Page 286: Cleaning The Paper Output
Cleaning the Paper Output Cleaning the Paper Output Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
Page 287 Cleaning the Paper Output Proceed as follows: Caution The flap of the paper output opens automatically. Do not stand directly in front of the flap. Click the 'OK' button to start cleaning the paper output. The flap on the paper output is opened.
Page 288 Cleaning the Paper Output Vacuum paper web and paper guide plates. Close paper output flap. Complete cleaning the paper output on the operator panel: To carry out further maintenance work directly afterwards, click the 'OK' button. The printing system remains in the 'Special functions' status. To complete all maintenance work, click the 'Ready' button.
Page 289: Cleaning The Paper Path
Cleaning the Paper Path Cleaning the Paper Path Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
Page 290 Cleaning the Paper Path Proceed as follows: Open all doors on the printing system: ‘Opening Right Doors’ on page 157. ‘Opening Left Doors’ on page 161. At the paper input: Carefully clean the paper width sensor on both sides with a dry cloth.
Page 291 Cleaning the Paper Path Proceed as follows: Clean the following with a vacu- um cleaner and dry cloth: Reject roller Pressure rollers (turn the rollers to ensure complete cleaning) Clean the following with a vacu- um cleaner and dry cloth: Unclamp plate for the aut- ofeed clamp Paper brake...
Page 292 Cleaning the Paper Path Proceed as follows: At the paper output, carefully clean the following with a dry cloth: Both tension rollers and all pressure rollers (turn the rollers to ensure complete cleaning) Paper movement sensor (turn the wheel to ensure complete cleaning) Data integrity sensor Caution...
Page 293 Cleaning the Paper Path Proceed as follows: On both sides of the printing system: Carefully check the entire paper path in the print unit and re- move all paper residue and vacu- um the paper dust. Open the paper cooling cover on the left-hand side of the printing system.
Page 294 Cleaning the Paper Path Proceed as follows: Caution Beware of the edges of the open blower unit. Watch out for the edges of the blower unit when checking and cleaning the nozzle casing. Check nozzle casing and remove all paper residue and vacuum the paper dust.
Page 295 Cleaning the Paper Path Proceed as follows: Close the paper output flap. If the sensors have detected paper web residue in the printing system, respond to the additional query on the operator panel: If absolutely all paper web residue has been removed from the paper input, the print unit, paper cooling and paper output, click the 'Yes' button.
Page 296: Checking The Paper Path
Checking the Paper Path Checking the Paper Path Caution: Before cleaning, observe the safety directives in the ‘Cleaning the Printing System — Overview’ on page 268 section. To Check the Paper Path Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: On the operator panel, select the following menus and elements: 'Replace consumables' ->...
Page 297 Checking the Paper Path Proceed as follows: On both sides of the printing system: Carefully check the entire paper path in the print module and re- move all paper residue and vacu- um the paper dust. Push paper input rocker down until it latches.
Page 298 Checking the Paper Path Proceed as follows: Swivel up blower unit by the handle. Caution Beware of the edges of the open blower unit. Watch out for the edges of the blower unit when checking and cleaning the nozzle casing. Check nozzle casing and remove all paper residue and vacuum the paper dust.
Page 299 Checking the Paper Path Proceed as follows: From the open paper output: Check the paper path inside the fuser station for paper residue. Also check from both sides of the printing module. If you find paper residue in the fuser station: Notify Ser- vice.
Page 300 Checking the Paper Path Proceed as follows: Complete the paper path inspection on the operator panel: To carry out further maintenance work directly afterwards, click the 'OK' button. The printing system remains in the 'Special functions' status. To complete all maintenance work, click the 'Ready' button. All printing system assemblies are checked (duration around two minutes), before the printing system is switched to the 'Stop' status.
Page 301: Cleaning The Toner Suction System
Cleaning the Toner Suction System Cleaning the Toner Suction System Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
Page 302 Cleaning the Toner Suction System Proceed as follows: Tip the toner bottle holder for- ward by the locking lever until it latches. Pull the locking lever upwards and open the lock. Caution This can soil hands and clothing. Wear gloves. Remove the toner bottle.
Page 303 Cleaning the Toner Suction System Proceed as follows: Use an explosion-proof industrial vacuum cleaner and a lint-free cloth to clean the following: Reader Surface of the toner suction head Toner suction hose (through the toner suction head). Toner bottle holder Open the door shown on the right-hand side of the printing system.
Page 304 Cleaning the Toner Suction System Proceed as follows: On the left-hand side of the printing system: Remove the hose from the respective developer station and vacuum it clean. Then reattach hose. On the right-hand side of the printing system: Remove the hose from the respective developer station and vacuum it clean.
Page 305: Cleaning The Paper Brake Dust Filter
Cleaning the Paper Brake Dust Filter Cleaning the Paper Brake Dust Filter Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
Page 306 Cleaning the Paper Brake Dust Filter Proceed as follows: Clean the dust filter and vacuum off paper dust. Refit the cover plate and tighten the knurled screw. Chapter 7 - Cleaning the Printing System...
Page 307: Cleaning The Surface Of The Printing System
Cleaning the Surface of the Printing System Cleaning the Surface of the Printing System Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
Page 308: Cleaning The Replacement Cart For Developer Stations (Option)
Cleaning the replacement cart for developer stations (option) Cleaning the replacement cart for developer stations (option) Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
Page 309: Cleaning The Developer Station Shelf (Optional)
Cleaning the Developer Station Shelf (Optional) Cleaning the Developer Station Shelf (Optional) Caution: Heavy weight When fully equipped with 4 developer stations, the developer station shelf weighs approx. 360 kg/800 lb. Secure the developer station shelf to prevent it from rolling away.
Page 310 Cleaning the Developer Station Shelf (Optional) Chapter 7 - Cleaning the Printing System...
Page 311: Replacing Consumables
Chapter 8 Replacing Consumables...
Page 312: Replacing Consumables - Overview
Replacing Consumables — Overview Replacing Consumables — Overview Replacing consumables This section describes in detail all the steps required to replace consumables. It also provides the order numbers and package units for all consumables. Overview Note: An error message in the operator panel notifies you that it is time to replace a consumable. If the consumable is not replaced before a particular number of pages are printed, the printing system stops and displays an error message.
Page 313: Order Numbers And Packing Units
Order Numbers and Packing Units Order Numbers and Packing Units Introduction We recommend that you use toner and developer from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availabil- ity for the printing system. Toner Consumable Packaging unit/order number...
Page 314: Toner
Toner Bottle Identification with Océ TonerSafe Toner Toner Bottle Identification with Océ TonerSafe Introduction Replacing toner bottles is not only easy, but also safe with Océ TonerSafe. Whenever a toner bottle is inserted into the printing system, the data on the toner bottle RFID transponder is read via a reader and analyzed by the printing system.
Page 315 Toner Bottle Identification with Océ TonerSafe Toner bottle with 1 kg (2.2 lb): Component Description Transponder Toner bottle Reader Toner bottle holder Description If a toner bottle with the proper toner type is identified, toner is drawn from the toner bottle into the toner boxes of the assigned developer stations.
Page 316 Toner Bottle Identification with Océ TonerSafe message is displayed on the operator panel listing several possible ways to remedy the situation. Caution If desired, TonerSafe can be permanently turned off. Although not recommend- ed, disabling TonerSafe will enable the printing system to use toner that is not best suited to the developer stations, such as non-Océ...
Page 317: Toner Supply With Additional Colors
Toner Supply with Additional Colors Toner Supply with Additional Colors Introduction By default, the developer stations are supplied by a toner suction system consisting of toner bottles weighing 6 kg (13.2 lb) each (see ‘Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle)’...
Page 318: Refilling Toner (Standard: 6 Kg / 13.2 Lb Toner Bottle)
Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Caution: Do not allow toner to come into contact with the eyes. In the event of contact with the eyes, rinse eyes with plenty of cold water and seek medical attention. Avoid contact with the skin.
Page 319 Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Proceed as follows: Note The graphics here show an example of how the toner is refilled in the console at installation position 1. More detailed information about the color allocation in the console can be found in the ‘Console’...
Page 320 Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Proceed as follows: Pull the locking lever upwards and open the lock. Remove the empty toner bottle. Note Only use permitted toner suitable for the developer being used (see ‘Order Numbers and Packaging Units for Expendables’...
Page 321 Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Proceed as follows: Place the new toner bottle into the toner bottle holder. Press the locking lever of the toner suction head down, there- by closing the toner bottle. Chapter 8 - Replacing Consumables...
Page 322 Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Proceed as follows: Caution The inserted toner bottle is then checked. The LED beside the toner bottle holder (white arrow) indicates whether the inserted toner bottle contains the correct toner type and whether the toner suction head is locked: Green...
Page 323 Refilling Toner (Standard: 6 kg / 13.2 lb Toner Bottle) Proceed as follows: Pull handle upwards until toner bottle holder is turned. Then push the handle back to swivel the toner bottle holder back into the printing system to the stop point. Close door.
Page 324: Refilling Toner (Option: 1 Kg / 2.2 Lb Toner Bottle)
Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Caution: Do not allow toner to come into contact with the eyes. In the event of contact with the eyes, rinse eyes with plenty of cold water and seek medical attention. Avoid contact with the skin.
Page 325 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) To Refill the Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: If toner needs to be filled in the lower print unit: Open the door shown on the right-hand side of the printing system.
Page 326 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: Caution The toner bottle must be shaken vigorously enough so that the toner moves like a fluid in the toner bottle. The shaken volume increases with the locked-in air to such an extent that the toner almost completely fills the toner bottle (see illustration).
Page 327 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: Insert the new toner bottle into the reader on the inside of the door. The toner bottle is checked. The LED on the reader (white arrow) indicates: Flashing yellow The toner bottle is being identified;...
Page 328 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: Remove the toner bottle from the reader and shake vigorously again for a few seconds. Caution The toner bottle must be shaken vigorously enough so that the toner moves like a fluid in the toner bottle.
Page 329 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: Pull out the handle under the toner bottle in order to open the filler cap of the toner box. The filler cap of the toner box releases the opening of the toner bottle at the same time.
Page 330 Refilling Toner (Option: 1 kg / 2.2 lb Toner Bottle) Proceed as follows: When the toner bottle is com- pletely emptied, push the handle under the toner bottle in again to close the filler cap of the toner box. The filler cap of the toner box closes the opening of the toner bottle at the same time.
Page 331: Replace Waste Toner Box
Replace waste toner box Replace waste toner box Introduction The used developer is also sucked into the waste toner box via a vacuum system. When the waste toner box has reached its maximum filling level, a warning appears on the op- erator panel.
Page 332 Replace waste toner box Proceed as follows: Open the door on the filter module. Pull the locking lever down and tip the waste toner box forward to the stop point. Remove the lid from the empty toner bottle and screw it onto the full toner bottle.
Page 333 Replace waste toner box Proceed as follows: Clean the interior and exterior of the waste toner box using an explosion-proof industrial vacu- um cleaner and a lint-free cloth. Insert the empty toner bottle as shown. Push the locking lever upwards with a swiveling motion and lock the waste toner box.
Page 334 Replace waste toner box Proceed as follows: Vacuum the vat beneath the waste toner box using an explo- sion-proof industrial vacuum cleaner. Close door. The message is automatically deleted from the operator panel. Chapter 8 - Replacing Consumables...
Page 335: Filling A Toner Box
Filling a Toner Box Filling a Toner Box Introduction Note: The developer station toner boxes normally always contain a sufficient amount of toner, as toner is automatically fed from the toner bottle to the toner box when required. Filling a toner box will therefore only be necessary in exceptional cases. It is only possible to fill a toner box in the 'Ready' or 'Operator intervention necessary' status.
Page 336: Developer
Replacing the Developer - Overview Developer Replacing the Developer - Overview Caution: Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of water and seek medical attention. Avoid contact with the skin. If the developer comes into contact with the skin, wash with plenty of water.
Page 337: Draining The Developer Mixture
Draining the Developer Mixture Draining the Developer Mixture Caution: Observe the safety directives in the ‘Replacing the Developer - Overview’ on page 336 section. Attention: The used developer mixture is sucked into the waste toner box via a vacuum system. Before draining the developer mixture, check whether there is still enough space for it in the waste toner box;...
Page 338 Draining the Developer Mixture Proceed as follows: To drain the developer mixture from a developer station in the lower print unit: Open the door shown on the right-hand side of the printing system. To drain the developer mixture from a developer station in the upper print unit: Open the door shown on the left-hand side of the printing...
Page 339 Draining the Developer Mixture Proceed as follows: Turn the vacuum hose to the left and remove it. Put the vacuum hose back onto the support and turn it to the right to lock. The blower stops automatically. On the operator panel, select whether the new developer is to be refilled now: Click the 'Yes' button to fill the developer directly afterward.
Page 340: Fill In Developer
Fill in Developer Fill in Developer Caution: Observe the safety directives in the ‘Replacing the Developer - Overview’ on page 336 section. Attention: Ensure that there is enough toner in the developer station. In order to achieve the necessary mixture, there must always be sufficient toner in the developer station before the developer can be filled.
Page 341 Fill in Developer Proceed as follows: To fill the developer in a develop- er station in the lower print unit: Open the door shown on the right-hand side of the printing system. To fill the developer in a develop- er station in the upper print unit: Open the door shown on the left-hand side of the printing system.
Page 342 Fill in Developer Proceed as follows: Put the funnel onto the develop- er bottle, fit the seal onto the in- sert and press down. Snap the hose onto the filler cap of the developer station and hang the developer bottle upside down on the support.
Page 343 Fill in Developer Proceed as follows: Check hose to see if the developer bottle is completely empty: If the developer bottle was not completely emptied, restart process. To do this, click on the 'Yes' button on the operator panel. If the developer bottle has already been completely emptied, click the 'No' button.
Page 344 Fill in Developer Chapter 8 - Replacing Consumables...
Page 345: Replacing Expendables
Chapter 9 Replacing Expendables...
Page 346: Replacing Expendables - Overview
Replacing Expendables — Overview Replacing Expendables — Overview Replacing expendables This section describes in detail all the steps required to replace expendables. It also provides the order numbers and package units for all expendables. Overview In section ‘Order Numbers and Packaging Units for Expendables’ on page 349 you will find a list of all the order numbers and packing units for the expendables.
Page 347 Replacing Expendables — Overview Expendable See section Charge corotron of the photoconductor ‘Replacing the corotron — overview’ on unit in the upper print unit page 412 Charge corotron of the photoconductor unit in the lower print unit Cleaning corotron of the photoconductor unit in the upper print unit Cleaning corotron of the photoconductor unit in the lower print unit...
Page 348 Replacing Expendables — Overview Expendable See section Several expendables together: ‘Replacing Expendables in Expert Mode’ on Developer Station page 469 Photoconductor belt/photoconductor blade Transfer belt Charge corotron Cleaning Corotron Transfer corotron Recharge corotron Cleaning Brush Fine filter Chapter 9 - Replacing Expendables...
Page 349: Order Numbers And Packaging Units For Expendables
Order Numbers and Packaging Units for Expendables Order Numbers and Packaging Units for Expendables Expendables Expendable Order number Packing unit (quantity) Photoconductor belt in the upper or S29312-F1293 lower print unit Photoconductor blade (= cleaning blade) S29312-F1726 of the photoconductor unit in the upper or lower print unit Transfer belt in the upper or lower print S29312-F1516...
Page 350: Replacing The Belt
Replacing the Belt — Overview Replacing the Belt Replacing the Belt — Overview Attention: The photoconductor belt, photoconductor blade and transfer belt must only be used for the intended purpose in each case. The replacement must only be carried out by the operator after prior training or in- struction by Service.
Page 351 Replacing the Belt — Overview The procedure for replacing a transfer belt is different for the upper and lower print units: Upper print unit: ‘Removing the Transfer Belt in the Upper Print Unit - Preparation’ on page 376 ‘Removing Transfer Belt in the Upper Print Unit’ on page 380 ‘Insert the Transfer Belt in the Upper Print Unit’...
Page 352: Replacing The Photoconductor Belt In The Upper Print Unit
Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Replacing the Photoconductor Belt in the Upper Print Unit Removing Photoconductor Belt in Upper Print Unit and Re- placing Photoconductor Blade Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section.
Page 353 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Proceed as follows: Caution Wait until preparation is complete: The doors must not be opened before the relevant message is displayed on the operator panel. Proceed as follows: Open all doors on the right-hand side of the printing system (see ‘Opening Right Doors’...
Page 354 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Proceed as follows: On the right-hand side of the printing system: To swivel off the toner mark sensor, pull the unit outwards by the handle. Open the handles on the locking flaps.
Page 355 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Proceed as follows: Release the locking lever and carefully pull the handle to re- move the photoconductor blade and place it to one side. Open packaging with the new photoconductor blade. Carefully insert the new photo- conductor blade with the metal side facing up until the stop...
Page 356 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Proceed as follows: Pull the rotating handle until the photoconductor unit is pulled out and engages on both sides. Turn the belt tensioner by 180° in the direction of the arrow to the stop point to slacken the photoconductor belt.
Page 357 Removing Photoconductor Belt in Upper Print Unit and Replacing Photoconductor Blade Proceed as follows: Clean ceramic and aluminum profiles and all rollers on the upper and lower side of the photoconductor unit using a damp, lint-free cloth. Proceed as follows: ‘Insert a photoconductor belt in the upper print unit’...
Page 358: Insert A Photoconductor Belt In The Upper Print Unit
Insert a photoconductor belt in the upper print unit Insert a photoconductor belt in the upper print unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Insert the Photoconductor Belt in the Upper Print Unit Proceed as follows: Open packaging of the new photoconductor belt.
Page 359 Insert a photoconductor belt in the upper print unit Proceed as follows: On the right-hand side of the printing system: Slip the green tube with the photoconductor belt onto the photoconductor unit at the posi- tion marked in green. Then pull the photoconductor belt forwards to the edge of the tube so that there are no creases.
Page 360 Insert a photoconductor belt in the upper print unit Proceed as follows: Slide the photoconductor belt evenly and carefully onto the photoconductor unit. Carefully rotate the photoconductor belt on insertion. Remove all three tubes from the photoconductor unit. Note Keep the tubes. You can use them to insert a used but undamaged photocon- ductor belt at a later date if necessary.
Page 361 Insert a photoconductor belt in the upper print unit Proceed as follows: Carefully push the photoconduc- tor unit against the catch point and push it into the printing system. Turn the handle clockwise to tighten and lock the photocon- ductor unit. When the photoconductor unit is locked, both color displays near the handle change from...
Page 362 Insert a photoconductor belt in the upper print unit Proceed as follows: Swivel locking flaps down against the catch point. Then close the handles. To swivel on the toner mark sensor, push the unit in by the handle. Caution Take care not to pinch the hose when pushing in a developer station. Hold the hose to one side.
Page 363 Insert a photoconductor belt in the upper print unit Proceed as follows: Close all doors on the right-hand side of the printing system. On the operator panel, enter whether a new photoconductor belt has been in- serted and a new photoconductor blade used: When you click the 'Yes' button: The message on the operator panel is automatically deleted, the replacement of the photoconductor belt and the photoconductor blade is documented...
Page 364: Replacing The Photoconductor Belt In The Lower Print Unit
Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Replacing the Photoconductor Belt in the Lower Print Unit Removing Photoconductor Belt in Lower Print Unit and Re- placing Photoconductor Blade. Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section.
Page 365 Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Proceed as follows: Caution Wait until preparation is complete: The doors must not be opened before the relevant message is displayed on the operator panel. Proceed as follows: Open all doors on the left-hand side of the printing system (see ‘Opening Left Doors’...
Page 366 Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Proceed as follows: To swivel off the toner mark sensor, pull the unit outwards by the handle. On the left-hand side of the printing system: Open the handles on the locking flaps.
Page 367 Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Proceed as follows: Release the locking lever and carefully pull the handle to re- move the photoconductor blade and place it to one side. Open packaging with the new photoconductor blade. Carefully insert the new photo- conductor blade with the metal side facing up until the stop...
Page 368 Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Proceed as follows: Pull the rotating handle until the photoconductor unit is pulled out and engages on both sides. Turn the belt tensioner by 180° in the direction of the arrow to the stop point to slacken the photoconductor belt.
Page 369 Removing Photoconductor Belt in Lower Print Unit and Replacing Photoconductor Blade. Proceed as follows: Clean ceramic and aluminum profiles and all rollers on the upper and lower side of the photoconductor unit using a damp, lint-free cloth. Proceed as follows: ‘Inserting a Photoconductor Belt in the Lower Print Unit’...
Page 370: Inserting A Photoconductor Belt In The Lower Print Unit
Inserting a Photoconductor Belt in the Lower Print Unit Inserting a Photoconductor Belt in the Lower Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Insert the Photoconductor Belt in the Lower Print Unit Proceed as follows: Open packaging of the new photoconductor belt.
Page 371 Inserting a Photoconductor Belt in the Lower Print Unit Proceed as follows: On the left-hand side of the printing system: Slip the green tube with the photoconductor belt onto the photoconductor unit at the point marked in green, then pull the photoconductor belt forwards to the edge of the tube.
Page 372 Inserting a Photoconductor Belt in the Lower Print Unit Proceed as follows: Slide the photoconductor belt evenly and carefully onto the photoconductor unit. Carefully rotate the photoconductor belt on insertion. Remove all three tubes from the photoconductor unit. Note Keep the tubes. You can use them to insert a used but undamaged photocon- ductor belt at a later date if necessary.
Page 373 Inserting a Photoconductor Belt in the Lower Print Unit Proceed as follows: Carefully push the photoconduc- tor unit against the catch point and push it into the printing system. Turn the handle clockwise to tighten and lock the photocon- ductor unit. When the photoconductor unit is locked, both color displays near the handle change from...
Page 374 Inserting a Photoconductor Belt in the Lower Print Unit Proceed as follows: Swivel locking flaps down against the catch point. Then close the handles. On the right-hand side of the printing system: To swivel on the toner mark sensor, push the unit in by the handle.
Page 375 Inserting a Photoconductor Belt in the Lower Print Unit Proceed as follows: Close all doors on the left-hand side of the printing system. On the operator panel, enter whether a new photoconductor belt has been in- serted and a new photoconductor blade used: When you click the 'Yes' button: The message on the operator panel is automatically deleted, the replacement of the photoconductor belt and the photoconductor blade is documented...
Page 376: Replacing The Transfer Belt In The Upper Print Unit
Removing the Transfer Belt in the Upper Print Unit - Preparation Replacing the Transfer Belt in the Upper Print Unit Removing the Transfer Belt in the Upper Print Unit - Prepara- tion Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section.
Page 377 Removing the Transfer Belt in the Upper Print Unit - Preparation Proceed as follows: Caution Wait until preparation is complete: The doors must not be opened before the relevant message is displayed on the operator panel. Proceed as follows: Open all doors on the right-hand side of the printing system (see ‘Opening Right Doors’...
Page 378 Removing the Transfer Belt in the Upper Print Unit - Preparation Proceed as follows: Open handle on the locking flap shown. Fold locking flap upwards. The locking flap locks into posi- tion automatically when it has been folded up far enough. Pull the reload corotron handle and swivel the reload corotron upwards.
Page 379 Removing the Transfer Belt in the Upper Print Unit - Preparation Proceed as follows: Turn rotating handle 180° in the direction of the arrow to the stop point to slacken the transfer belt. Proceed as follows: ‘Removing Transfer Belt in the Upper Print Unit’ on page 380.
Page 380: Removing Transfer Belt In The Upper Print Unit
Removing Transfer Belt in the Upper Print Unit Removing Transfer Belt in the Upper Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Remove a Transfer Belt in the Upper Print Unit Proceed as follows: Prepare the original packaging of the soft transfer belt and place it next to the printing system.
Page 381 Removing Transfer Belt in the Upper Print Unit Proceed as follows: Open the insertion tool. Guide the insertion tool with the sliding foil into the area of the mark (white arrow). At the same time, push the sliding foil careful- ly between the transfer belt and cover.
Page 382 Removing Transfer Belt in the Upper Print Unit Proceed as follows: Hold the insertion tool with both hands and move the trans- fer belt evenly and carefully to- gether with the sliding foil around the roller in the direction of the arrow until the sliding foil wraps around the roller.
Page 383 Removing Transfer Belt in the Upper Print Unit Proceed as follows: Attach the three tubes from the original packaging (green to green/red to red) and evenly pull the transfer belt together with the insertion tool and sliding foil out of the tube. Carefully loosen the insertion tool and sliding foils from the transfer belt and set them to the side.
Page 384 Removing Transfer Belt in the Upper Print Unit Proceed as follows: Place the bundle to the side in the original packaging. ‘Insert the Transfer Belt in the Upper Print Unit’ on page 385. Chapter 9 - Replacing Expendables...
Page 385: Insert The Transfer Belt In The Upper Print Unit
Insert the Transfer Belt in the Upper Print Unit Insert the Transfer Belt in the Upper Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Insert a Transfer Belt in the Upper Print Unit Proceed as follows: Caution Note the belt type...
Page 386 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Slip the green tube with the transfer belt onto the transfer unit where it is marked in green, then pull the transfer belt for- ward again to the edge of the tube.
Page 387 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Push the sliding foil between the transfer belt and the lower red tube. Pull the sliding foil up until it wraps around the two red tubes. Align the sliding foil so that the edge of the transfer belt is visible in the center of the two viewing windows.
Page 388 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Open the insertion tool. Push the sliding foil between the transfer belt and the green tube. The sliding foil must completely wrap around the green tube. Chapter 9 - Replacing Expendables...
Page 389 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Push the sliding foil in until the edge of the transfer belt is posi- tioned between the four emboss- ing marks. The distance between the inser- tion tool and the green tube must not be greater than 5 cm (2").
Page 390 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Holding the insertion tool with your left hand and the lower sliding foil with your right hand, evenly and carefully push the transfer belt onto the transfer unit until the control LED turns green.
Page 391 Insert the Transfer Belt in the Upper Print Unit Proceed as follows: Slowly pull out the insertion tool with the upper sliding foil. Carefully pull out the lower sliding foil. The gloves are no longer re- quired. On the right-hand side of the printing system: Keep the insertion tool and slid- ing foil on the inside of the door.
Page 392: Insertion Of A Transfer Belt In The Upper Print Unit (Comple- Tion)
Insertion of a Transfer Belt in the Upper Print Unit (Completion) Insertion of a Transfer Belt in the Upper Print Unit (Comple- tion) Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Complete Insertion of a Transfer Belt in the Upper Print Unit Proceed as follows: Turn the belt tensioner 180°...
Page 393 Insertion of a Transfer Belt in the Upper Print Unit (Completion) Proceed as follows: Swivel locking flap down against the stop point. Close the handle. Push cleaning corotron back into the guide up to the stop point. Close all doors on the right-hand side of the printing system. Chapter 9 - Replacing Expendables...
Page 394 Insertion of a Transfer Belt in the Upper Print Unit (Completion) Proceed as follows: On the operator panel, enter whether a new transfer belt was inserted: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement of the transfer belt is recorded in the 'Consumable history' menu and the consumable counter is reset.
Page 395: Replacing The Transfer Belt In The Lower Print Unit
Removing the Transfer Belt in the Lower Print Unit - Preparation Replacing the Transfer Belt in the Lower Print Unit Removing the Transfer Belt in the Lower Print Unit - Prepara- tion Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section.
Page 396 Removing the Transfer Belt in the Lower Print Unit - Preparation Proceed as follows: Caution Wait until preparation is complete The doors must not be opened before the relevant message is displayed on the operator panel. Open the doors on the printing system: ‘Opening Left Doors’...
Page 397 Removing the Transfer Belt in the Lower Print Unit - Preparation Proceed as follows: Fold locking flap upwards. The locking flap locks into posi- tion automatically when it has been folded up far enough. Turn rotating handle 180° in the direction of the arrow to the stop point to slacken the transfer belt.
Page 398: Removing The Transfer Belt In The Lower Print Unit
Removing the Transfer Belt in the Lower Print Unit Removing the Transfer Belt in the Lower Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Remove a Transfer Belt in the Lower Print Unit Proceed as follows: Prepare the original packaging of the soft transfer belt and place it next to the printing system.
Page 399 Removing the Transfer Belt in the Lower Print Unit Proceed as follows: Guide the insertion tool with the sliding foil into the area of the mark (white arrow). At the same time, push the sliding foil careful- ly between the transfer belt and cover.
Page 400 Removing the Transfer Belt in the Lower Print Unit Proceed as follows: Hold the insertion tool with both hands and move the trans- fer belt together with the sliding foil evenly and carefully around the roller until the sliding foil wraps around the roller.
Page 401 Removing the Transfer Belt in the Lower Print Unit Proceed as follows: Completely remove the soft transfer belt: First remove and hold onto the green tube together with the transfer belt. Then loosen the other two tubes. Leave the lower red tube in the loop of the trans- fer belt.
Page 402: Inserting The Transfer Belt In The Lower Print Unit
Inserting the Transfer Belt in the Lower Print Unit Inserting the Transfer Belt in the Lower Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Insert a Transfer Belt in the Lower Print Unit Proceed as follows: Caution Note the belt type...
Page 403 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: Slip the green tube with the transfer belt onto the transfer unit where it is marked in green, then pull the transfer belt forward again to the edge of the tube.
Page 404 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: Align the sliding foil so that the edge of the transfer belt is visible in the center of the two viewing windows. Open the insertion tool. Push the sliding foil between the transfer belt and the green tube.
Page 405 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: Push the sliding foil in until the edge of the transfer belt is posi- tioned between the four emboss- ing marks. Close the insertion tool, thereby lowering it to the transfer belt. Holding the insertion tool with your left hand and the lower sliding foil with your right hand,...
Page 406 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: Hold the insertion tool with both hands and carefully move it in the direction of the arrow up to the mark (white arrow). The control LED must turn green.
Page 407 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: On the right-hand side of the printing system: Keep the insertion tool and slid- ing foil on the inside of the door. ‘Inserting the Transfer Belt in the Lower Print Unit’ on page 408.
Page 408: Inserting The Transfer Belt In The Lower Print Unit
Inserting the Transfer Belt in the Lower Print Unit Inserting the Transfer Belt in the Lower Print Unit Attention: Observe the safety directives in the ‘Replacing the Belt — Overview’ on page 350 section. To Complete Insertion of the Transfer Belt in the Lower Print Unit Proceed as follows: Turn the belt tensioner 180°...
Page 409 Inserting the Transfer Belt in the Lower Print Unit Proceed as follows: Close the handle. On the right-hand side of the printing system: Push cleaning corotron back into the guide up to the stop point. Close all printing system doors. On the operator panel, enter whether a new transfer belt was inserted: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement...
Page 410 Inserting the Transfer Belt in the Lower Print Unit On the operator panel, enter whether the transfer belt is to be run in: When you click the 'Yes' button: The printing system remains in the 'Special functions' status. The belt can be run in immediately afterwards (see ‘Running in a Belt’...
Page 411: Running In A Belt
Running in a Belt Running in a Belt If the Belt Is Not To Be Run In Immediately after Replacement Attention: A new photoconductor belt or transfer belt can only be run in when printing is stopped. Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 412: Replacing Corotrons
Replacing the corotron — overview Replacing Corotrons Replacing the corotron — overview Attention: Corotrons can only be replaced when printing is stopped. Corotrons may only be used for the purpose for which they were originally intended. If the corotron had a short service life, the cause of the damage must be clarified in order to prevent further damage.
Page 413: Removing The Cleaning Corotron Slide-In Unit Or Charge Corotron Slide-In Unit Of The Photoconductor Unit
Removing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Removing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section.
Page 414 Removing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Proceed as follows: To remove a corotron slide-in unit in the lower print unit: Open all doors on the left-hand side of the printing system. Open the handles on the locking flaps.
Page 415 Removing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Proceed as follows: Place the corotron slide-in unit with the corotron wires facing upwards on a table. (The illustra- tion shows the charge corotron slide-in unit with three corotron wires;...
Page 416: Installing The Cleaning Corotron Slide-In Unit Or Charge Corotron Slide-In Unit Of The Photoconductor Unit
Installing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Installing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section.
Page 417 Installing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit Proceed as follows: When installing a corotron slide-in unit in the lower print unit: Close all doors on the left-hand side of the printing system. On the operator panel, enter whether a new corotron was installed: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement...
Page 418: Removing The Cleaning Corotron Slide-In Unit Of The Transfer Unit.418
Removing the cleaning corotron slide-in unit of the transfer unit Removing the cleaning corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. Note: The procedure is the same for the upper and the lower print unit. To Remove the Cleaning Corotron Slide-in Unit of the Transfer Unit Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 419 Removing the cleaning corotron slide-in unit of the transfer unit Proceed as follows: Unlock corotron slide-in unit and remove: A) Upper print unit B) Lower print unit Place the corotron slide-in unit with the corotron wires facing upwards on a table. ‘Replacing corotron wire’...
Page 420: Installing The Cleaning Corotron Slide-In Unit Of The Transfer Unit
Installing the cleaning corotron slide-in unit of the transfer unit Installing the cleaning corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. To Install the Cleaning Corotron Slide-in Unit of the Transfer Unit Proceed as follows: Push in corotron slide-in unit until it latches:...
Page 421: Removing The Reload Corotron Slide-In Unit Of The Transfer Unit
Removing the reload corotron slide-in unit of the transfer unit Removing the reload corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. Note: A reload corotron is only used in the upper print unit in the transfer unit. To Remove the Reload Corotron Slide-in Unit of the Transfer Unit Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 422 Removing the reload corotron slide-in unit of the transfer unit Proceed as follows: Pull handle of the corotron slide- in unit and swivel corotron slide- in unit up. Caution Do not touch or damage the corotron wires. Wear the gloves provided in the packaging. Remove corotron slide-in unit.
Page 423: Installing The Reload Corotron Slide-In Unit Of The Transfer Unit
Installing the reload corotron slide-in unit of the transfer unit Installing the reload corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. To Install the Reload Corotron Slide-In Unit of the Transfer Unit Proceed as follows: Push in corotron slide-in unit until it latches.
Page 424 Installing the reload corotron slide-in unit of the transfer unit Proceed as follows: On the operator panel, enter whether a new corotron was installed: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement of the corotron is recorded in the 'Consumable history' menu and the consumable counter is reset.
Page 425: Removing The Recharge Corotron Slide-In Unit Of The Transfer Unit.425
Removing the recharge corotron slide-in unit of the transfer unit Removing the recharge corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. To Remove the Recharge Corotron Slide-in Unit for the Transfer Unit Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 426 Removing the recharge corotron slide-in unit of the transfer unit Proceed as follows: Unlock the corotron slide-in unit and remove. Place the corotron slide-in unit with the corotron wires facing upwards on a table. ‘Replacing corotron wire’ on page 428. Chapter 9 - Replacing Expendables...
Page 427: Installing The Recharge Corotron Slide-In Unit Of The Transfer Unit.427
Installing the recharge corotron slide-in unit of the transfer unit Installing the recharge corotron slide-in unit of the transfer unit Attention: Observe the safety directives in the ‘Replacing the corotron — overview’ on page 412 section. To Install the Recharge Corotron Slide-in Unit of the Transfer Unit Proceed as follows: Push in corotron slide-in unit until it latches.
Page 428: Replacing Corotron Wire
Replacing corotron wire Replacing corotron wire Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
Page 429 Replacing corotron wire Proceed as follows: Place the change receiver over the first corotron wire and snap it into the two holes. Press down the lock at the back of the corotron. Push the change receiver with the corotron wire away from the handle until the wire is free.
Page 430 Replacing corotron wire Proceed as follows: Remove the change receiver with the corotron wire with an up- ward motion. Remove all other corotron wires from the corotron slide-in unit with the change receiver (repeat from step 3 in each case). Caution There can be a high build-up of static charge when vacuuming the toner spill.
Page 431 Replacing corotron wire Proceed as follows: Caution Do not use solvents for cleaning. The cleaning cloth must be damp (preferably with lukewarm water) and lint and chemical-free. Clean empty corotron slide-in unit with a damp, lint-free cloth. Also clean any visible dirt from the other side of the corotron slide-in unit with a damp, lint- free cloth.
Page 432 Replacing corotron wire Proceed as follows: Remove the change receiver in an upwards motion. Install all other corotron wires (repeat from step 12 in each case). Re-insert the corotron slide-in unit: ‘Installing the cleaning corotron slide-in unit or charge corotron slide-in unit of the photoconductor unit ’...
Page 433: Replacing The Cleaning Brush
Replacing the cleaning brush — overview Replacing the Cleaning Brush Replacing the cleaning brush — overview Caution: Avoid contact with the skin and wear gloves. In the event of contact with the skin, wash toner off with plenty of cold water. Attention: The replacement procedure can only take place when printing is stopped.
Page 434: Removing The Cleaning Brush Of The Photoconductor Unit
Removing the cleaning brush of the photoconductor unit Removing the cleaning brush of the photoconductor unit Caution: Observe the safety directives in the ‘Replacing the cleaning brush — overview’ on page 433 section. To Remove the Cleaning Brush of the Photoconductor Unit Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 435 Removing the cleaning brush of the photoconductor unit Proceed as follows: Open the handles on the locking flaps. Fold up the locking flaps. The locking flaps automatically lock into position when they have been folded up far enough. Caution This can soil hands and clothing. Wear the gloves provided in the packaging.
Page 436 Removing the cleaning brush of the photoconductor unit Proceed as follows: Carefully remove the cleaning brush by the interlock lid. Place the cleaning brush in the old packaging and remove the interlock lid. ‘Installing the cleaning brush of the photoconductor unit’ on page 437.
Page 437: Installing The Cleaning Brush Of The Photoconductor Unit
Installing the cleaning brush of the photoconductor unit Installing the cleaning brush of the photoconductor unit Caution: Observe the safety directives in the ‘Replacing the cleaning brush — overview’ on page 433 section. To Install the Cleaning Brush of the Photoconductor Unit Proceed as follows: Open packaging and place inter- lock lid on the new cleaning...
Page 438 Installing the cleaning brush of the photoconductor unit Proceed as follows: Swivel locking flaps down against the stop point. Then close the handles. If installing the cleaning brush in the upper print unit: Close all doors on the right-hand side of the printing system. If installing the cleaning brush in the lower print unit: Close all doors on the left-hand side of the printing system.
Page 439: Removing The Cleaning Brush Of The Transfer Unit
Removing the cleaning brush of the transfer unit Removing the cleaning brush of the transfer unit Caution: Observe the safety directives in the ‘Replacing the cleaning brush — overview’ on page 433 section. To Remove the Cleaning Brush of the Transfer Unit Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button.
Page 440 Removing the cleaning brush of the transfer unit Proceed as follows: Turn the respective interlock lid to the left and unlock: A) Upper print unit B) Lower print unit Carefully remove the cleaning brush by the interlock lid. (The illustration shows the cleaning brush for the upper print unit).
Page 441: Installing The Cleaning Brush Of The Transfer Unit
Installing the cleaning brush of the transfer unit. Installing the cleaning brush of the transfer unit. Caution: Observe the safety directives in the ‘Replacing the cleaning brush — overview’ on page 433 section. To Install the Cleaning Brush of the Transfer Unit Proceed as follows: Open packaging and place inter- lock lid on the new cleaning...
Page 442 Installing the cleaning brush of the transfer unit. Proceed as follows: Indicate on the operator panel whether a new cleaning brush was installed: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement of the cleaning brush is recorded in the 'Consumable history' menu and the consumable counter is reset.
Page 443: Replacing Fine Filter
Replacing fine filter Replacing fine filter Introduction The printing system monitors the differential pressure on the fine filter. If the differential pressure exceeds a warning threshold, a warning is displayed on the operator panel. Caution: Do not allow toner to come into contact with the eyes. In the event of contact with the eyes, rinse eyes with plenty of cold water and seek medical attention.
Page 444 Replacing fine filter Proceed as follows: Click the 'OK' button to start fine filter replacement. The brush exchange is being prepared. The developer stations are swiveled off. Information on the icons displayed on the operator panel under 'Steps': see ‘Explanation of icons’ on page 134.
Page 445 Replacing fine filter Proceed as follows: Pull handle and swivel filter housing to the front. Pull fine filter out by the loops and put it aside. Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
Page 446 Replacing fine filter Proceed as follows: Take new fine filter from the packaging and insert. Repack old fine filter. Close filter housing. The gloves are no longer re- quired. Swivel handle down, thus lock- ing the filter housing. Chapter 9 - Replacing Expendables...
Page 447 Replacing fine filter Proceed as follows: Close door. Indicate on the operator panel whether a new fine filter was installed: When you click the 'Yes' button: The message on the operator panel is deleted automatically, the replacement of the fine filter is recorded in the 'Consumable history' menu and the consumable counter is reset.
Page 448: Replacing The Cleaning Felt
Replacing the cleaning felt Replacing the cleaning felt Caution: Risk of slipping When removing the slide-in unit oil can drip on the floor. In this case, wipe the oil off with an absorbent cloth. Attention: The replacement procedure can only take place when printing is stopped. Cleaning felt may only be used for the purpose for which it was originally intended.
Page 449 Replacing the cleaning felt Proceed as follows: Unlock the sliding door on the right-hand side of the printing system and push it down. Caution Risk of slipping When removing the slide-in unit oil can drip on the floor. In this case, wipe the oil off with an absorbent cloth.
Page 450 Replacing the cleaning felt Proceed as follows: Press the spring latch (arrow), then remove the slide-in unit entirely and place on work sur- face. (The illustration shows the slide- in unit for the upper cleaning felt. The spring latch for the lower slide-in unit is at the bot- tom).
Page 451 Replacing the cleaning felt Proceed as follows: Clean the guide rail with an ab- sorbent cloth. Remove the old felt strip, clean the oil housing with an ab- sorbent cloth and place a new felt strip in the oil housing. Hook in the rolls for the new cleaning felt, observing the roll- out direction.
Page 452 Replacing the cleaning felt Proceed as follows: Reinsert the slide-in unit into the guide and push into the smooth- ing module: A) Slide-in unit for upper cleaning felt B) Slide-in unit for lower cleaning felt Unlock the sliding door at the clip, push it up and snap in.
Page 453 Replacing the cleaning felt Proceed as follows: Complete the replacement of the cleaning felt on the operator panel: To carry out further maintenance work directly afterwards, click the 'OK' button. The printing system remains in the 'Special functions' status. To complete all maintenance work, click the 'Ready' button. All aggregates of the printing system are inspected (duration around two minutes), before the printing system is switched to the 'Stop' status.
Page 454: Replacing The Smoothing Rollers
Replacing the smoothing rollers — overview Replacing the Smoothing Rollers Replacing the smoothing rollers — overview Note: The 'Replace smoothing roller' menu is released by Service if necessary. The smoothing rollers are to be replaced if: the bearings of the smoothing rollers are stiff or heavily worn significant signs of wear or damage are visible or noticeable on the surface of the smoothing rollers significant differences in the level of smoothness are identifiable over the paper width...
Page 455: Removing The Smoothing Rollers
Removing the smoothing rollers Removing the smoothing rollers Caution: Observe the safety directives in the ‘Replacing the smoothing rollers — overview’ on page section. To Remove the Smoothing Rollers Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel, select the following menus and elements: 'Replace consumables' ->...
Page 456 Removing the smoothing rollers Proceed as follows: If the upper smoothing roller is to be replaced: Pull the slide-in unit for the upper cleaning felt (A) halfway out by the handle, until it snaps in. If the lower smoothing roller is also (or only) to be re- placed: Pull the slide-in unit for the...
Page 457 Removing the smoothing rollers Proceed as follows: Swivel up blower unit by the handle. Caution Do not damage the discharge brush Ensure that you do not bend the discharge brush. Remove the upper discharge brush. To do this, carefully pull the discharge brush out of the clamp springs on both sides.
Page 458 Removing the smoothing rollers Proceed as follows: Remove the upper smoothing roller: Push the bearing bolts up- wards on the left-hand side (in paper path direction). Push the bearing bolts up- wards on the right-hand side (in paper path direction). Carefully remove the smoothing roller from the guide rails...
Page 459 Removing the smoothing rollers Proceed as follows: On the left-hand side of the printing system: Bend the paper web over towards the paper input as shown and wedge it in. The lower cooling fins must remain clear. Remove the two cooling fins shown: First lift on the left-hand side (in paper path direction) and then...
Page 460 Removing the smoothing rollers Proceed as follows: Remove the lower smoothing roller: Open the locking mechanism on the left-hand side (in pa- per path direction) and push the bearing bolts downwards. Open the locking mechanism on the right-hand side (in paper path direction) and push the bearing bolts down- wards.
Page 461: Installing Smoothing Rollers
Installing smoothing rollers Installing smoothing rollers Caution: Observe the safety directives in the ‘Replacing the smoothing rollers — overview’ on page section. Attention: Observe the smoothing roller combination It is recommended that you install the hard smoothing roller (gray surface, order number S29312-F1430) in the upper print unit and the soft smoothing roller (red surface, order number S29312-F1431) in the lower print unit.
Page 462 Installing smoothing rollers Proceed as follows: On the left-hand side of the printing system: Install the new smoothing roller for the lower print unit (soft smoothing roller with red surface): Insert the smoothing roller carefully onto the swivel levers. Insert the bearing of the smoothing roller into the groove of the left swivel lever (in paper path direction).
Page 463 Installing smoothing rollers Proceed as follows: Insert the two cooling fins shown: First insert on the right-hand side (in paper path direction) and then press downwards on the left-hand side (in paper path direction). Caution Observe the sensors The paper web must be inserted below the sensors. Fold back the paper web and carefully push it through the pa- per output.
Page 464 Installing smoothing rollers Proceed as follows: Caution Do not damage the smoothing roller Take care not to damage the smoothing rollers on the edges of the blower unit when installing them. Install the new upper smoothing roller (hard roller with gray sur- face): Insert the smoothing roller carefully onto the swivel...
Page 465 Installing smoothing rollers Proceed as follows: Close the blower unit. Close the cover of the paper cooling system. Chapter 9 - Replacing Expendables...
Page 466 Installing smoothing rollers Proceed as follows: On the right-hand side of the printing system: If the upper smoothing roller is to be replaced: Push the slide-in unit for the upper cleaning felt (A) by the handle until it snaps into place in the smoothing mod- ule.
Page 467 Installing smoothing rollers Proceed as follows: Close the paper output flap. Push the paper input rocker down until it latches. Caution If the adhesive joint is moved too quickly, the paper web may be damaged or torn Only move the affixed paper web with the 'ADVF' button and monitor the paper transport.
Page 468 Installing smoothing rollers Proceed as follows: Complete the replacement of the smoothing rollers on the operator panel: To carry out further maintenance work directly afterwards, click the 'OK' button. The printing system remains in the 'Special functions' status. To complete all maintenance work, click the 'Ready' button. All printing system assemblies are checked (duration approx.
Page 469: Replacing Expendables In Expert Mode
Replacing Expendables in Expert Mode Replacing Expendables in Expert Mode Attention: It is only possible to replace expendables in expert mode when print operation is stopped. Note: Each expendable can be replaced individually and independently of the other expendables. With expert mode, however, several expendables, which will soon reach the end of their remaining service life, can be replaced together.
Page 470 Replacing Expendables in Expert Mode Caution Observe the safety directives When replacing the individual expendables, observe the safety directives in the relevant sections of the documentation. Replace the relevant expendables one after the other. For more detailed infor- mation on replacing the individual expendables, see: ‘Replacing the developer station —...
Page 471 Replacing Expendables in Expert Mode Proceed as follows: Ensure that: All belts have been inserted to the point where the correct belt position is confirmed and have been tensioned The toner mark sensors and the reload corotron have been swiveled on All locking flaps have been closed All developer stations have been pushed in.
Page 472 Replacing Expendables in Expert Mode Chapter 9 - Replacing Expendables...
Page 473: Chapter 10 Correcting Errors
Chapter 10 Correcting Errors...
Page 474: Correcting Errors - Overview
Correcting Errors — Overview Correcting Errors — Overview Correcting Errors This section shows you how to locate and remedy errors using the messages displayed on the operator panel. It also describes how you can enable remote access to allow remote diagnosis by Service during print operation .
Page 475: Processing Messages On The Operator Panel
Processing messages on the operator panel Processing messages on the operator panel Introduction All error messages, warnings and information are displayed on the operator panel, sorted by priority and time. The icons at the start of the line indicate the priority: Icon Meaning Error message...
Page 476 Processing messages on the operator panel Button Function Changes the view between: only list of 'Errors and warnings', without printer view list of 'Errors and warnings' with printer view only printer view, without list of 'Errors and warnings' To edit messages on the operator panel Proceed as follows: To edit a message, click on the respective button in the toolbar: The 'Errors and warnings' menu is displayed.
Page 477 Processing messages on the operator panel Proceed as follows: Click on the message in the 'Errors and warnings' list. Additional information on this message is displayed in the lower area: - Either the relevant component is located in the three-dimensional printer view...
Page 478 Processing messages on the operator panel Proceed as follows: Resume printing. The procedure depends on whether information was lost or not when printing stopped: Print stop without loss of information: The printing system has stopped at the start of a page. Click on the 'Ready' button.
Page 479: Remote Diagnosis
Allowing Remote Access — Overview Remote Diagnosis Allowing Remote Access — Overview Introduction With the prior agreement of the agent operating the printing system, Service can use remote access to: Perform remote diagnosis during print operation Access the operator panel in the printing system directly (= remote support). This also allows Service to assist the operator in changing settings on the operator panel.
Page 480: Permitting Or Blocking Remote Diagnosis
Permitting or Blocking Remote Diagnosis Permitting or Blocking Remote Diagnosis Introduction Service can make a remote diagnosis during printing using remote access if this has been agreed beforehand. To Enable Remote Diagnosis Proceed as follows: Click on the following button in the toolbar: or click the 'Remote diagnostics disabled' button in the 'Configuration' ->...
Page 481: Activating Or Deactivating Remote Support
Activating or Deactivating Remote Support Activating or Deactivating Remote Support Introduction With the prior agreement of the agent operating the printing system, Service can use remote access to: Perform remote diagnosis during print operation Access the operator panel in the printing system directly (= remote support). This also allows Service to assist the operator in changing settings on the operator panel.
Page 482 Activating or Deactivating Remote Support Deactivating Remote Support Proceed as follows: Click on the 'Switch off' button in the 'Configuration' -> 'Special functions' -> 'Remote diagnostics' -> 'Remote support for operator panel interface' menu. Chapter 10 - Correcting Errors...
Page 483: Correcting Fusing Problems
Correcting Fusing Problems Correcting Fusing Problems Check Paper and Operation Poor fusing quality is indicated by a print image on the paper that can be wiped off or erased. If the fusing quality of the print image is poor, check the following points before you call Service: Does the paper meet the requirements of the paper specification (see ‘Other Documents’...
Page 484: Correcting Print Image Errors
Correcting Print Image Errors Correcting Print Image Errors General Information There can be many causes behind print image errors. If the print image errors cannot be corrected by the options described, then let Service know. Note: If print image errors appear on the front page, then the cause lies in the upper print unit; if the print image errors appear on the back page, then the cause lies in the lower print unit.
Page 485 Correcting Print Image Errors Lightening (Patchy Print Image) Possible Cause Correction Charge corotron of the photoconductor Replace corotron wire of the charge unit: Torn corotron wire corotron in the photoconductor unit (see ‘Replacing the corotron — overview’ on page 412). Lightening at the Edge of Listing Paper Possible Cause Correction...
Page 486 Correcting Print Image Errors Light Spots Possible Cause Correction Dirty transfer belt First remove the belt, turn it round and install it again. If the error pattern mi- Damaged photoconductor belt grates along, replace the belt: see ‘Replac- ing the Belt — Overview’ on page 350.
Page 487 Correcting Print Image Errors Uneven Coloration Left to Right Possible Cause Correction Blocked toner suction system ‘Cleaning the Toner Suction System’ on page 301 Vertical Streaks Possible Cause Correction Developer station soiled Clean developer station (see ‘Cleaning the Surface of the Developer Stations — Overview’...
Page 488 Correcting Print Image Errors Ghost Image Possible Cause Correction Insufficient cleaning of the photoconduc- Replace the cleaning brush (see ‘Replacing tor belt or transfer belt. the cleaning brush — overview’ on page The print image is repeated after approx. 433). two loops of the photoconductor belt or approx.
Page 489 Correcting Print Image Errors Blistering and Offsetting Heat Possible Cause Correction Blistering Reduce the fusing temperature in the Due to the heat generated when 'Print image' -> 'Fusing temperature' preprinting paper, water can run from the menu. color and lead to air bubbles. Detailed information on this menu is available from the context-sensitive direct Offsetting heat...
Page 490 Correcting Print Image Errors Chapter 10 - Correcting Errors...
Page 491: Appendix A Technical Data
Appendix A Technical Data...
Page 492: Technical Data - Overview
Technical Data — Overview Technical Data — Overview Technical data This section contains the most important technical data for the printing system. You can use the ruler for controlling the paper path synchronization to assign the marks on the paper input to certain form lengths. Overview You will find information on the following topics: ‘Technology and Print Speed’...
Page 493: Technology And Print Speed
Simplex and single pass duplex Fusing method Contactless infrared radiation fusing Dot Matrix for 600 x 600 dpi Print quality ColorStream 9000: Standard (bilevel) ColorStream 10000: GraphicArts (dot modulation/multilevel) for 1/1, 4/4 and 5/5 Standard (bilevel) for 2/2 and 3/3...
Page 494 The actual print speed depends on the composition of the print job and ranges between the minimum and maximum value. Dynamical optimization of the print mode allows the average print speed to be increased. Prints per minute ColorStream 9410 ColorStream 9420 ColorStream 10010 ColorStream 10020...
Page 495 Technology and Print Speed Prints per minute ColorStream 9430 ColorStream 9440 ColorStream 10030 ColorStream 10040 Duplex Simplex Duplex Simplex (3/3 – 1/1) (3/0 – 1/0) (4/4 – 1/1) (4/0–1/0) 2 x DIN A4 portrait (2- 228–800 114–400 168–800 84–400 3 x DIN A5 portrait (3- 480–1700...
Page 496: Paper
Paper Paper Note: The paper specifications (see ‘Other Documents’ on page 27) contain exact information on the permissible papers. The most important paper requirements are listed below. Requirements Paper transport Pinless Continuous paper Single ply, with or without guide holes, perforated, color or pre-printed Paper input Roller, stack, high stack...
Page 497 Paper Format height in 76.2 – 762 mm (3 – 30 inches) mode 5/5 Grammage 36–240 g/m Standard area: 50–160 g/m Extended area (after additional tests): 36–49 g/m 160–240 g/m (with adjusted processing speed) Appendix A - Technical Data...
Page 498: Electrical Values And Power Input
Electrical Values and Power Input Electrical Values and Power Input Electrical Values Power frequency 50 Hz ± 1 Hz 60 Hz ± 1 Hz Supply voltage 230/400 V ± 10% 208 V ± 10% Internal device circuit 4 x 125 A 3 x 250 A breaker Power Input...
Page 499 Electrical Values and Power Input Power frequency/supply 50 Hz/400 V ± 60 Hz/400 V ± 60 Hz/460 V ± voltage Cooling capacity when T 4800 W 5150 W 5150 W = 10 °C, T = 32 °C Note: The following power supply systems are converted via an external transformer: USA: 208 V ±...
Page 500: Mechanical Conditions
Mechanical Conditions Mechanical Conditions Dimensions (length x width x height) Total (with console, approximate 5430 x 3800 x 2020 mm (213.8 x 149.6 x 79.5 value) inches) Print unit 2720 x 1520 x 2020 mm (107.1 x 59.8 x 79.5 inches) Fuser module 2800 x 1120 x 1200 mm (110.2 x 44.1 x 47.2...
Page 501 Mechanical Conditions Load Surface load 7500 N/m Concentrated load <= 6000 N/floor element (500 x 500 or 600 x 600 Appendix A - Technical Data...
Page 502: Environmental Conditions
Environmental Conditions Environmental Conditions Room Temperature and Humidity Room Tempera- 20°C to 25°C (68°F to 77°F) ture Relative humidity 40% to 60% (maximum 50% at 25°C/77°F) Climatization is recommended Absolute humidity 5 g/m to 12 g/m Cooling air, fresh air, and air purity Thermal equilibri- To maintain the thermal equilibrium for climatic class 3K2 (general office climate) at the printing system location, a com-...
Page 503: Replacement Cart For Developer Stations (Option)
Replacement cart for developer stations (option) Replacement cart for developer stations (option) Technical data Type name Lift & Drive 125 Weight approx. 45 kg (99.2 lb) with developer station adapter Noise level less than 70 dB (A) during lifting process Squared average for vibra- under 2.4 m/s during lifting process...
Page 504: Ruler For Checking Paper Path Synchronization
Ruler for Checking Paper Path Synchronization Ruler for Checking Paper Path Synchronization Introduction Some common form lengths are already printed on the ruler. You can take other form lengths from the assignment in the tables and, if necessary, add them to the ruler using a water soluble pen.
Page 505 Ruler for Checking Paper Path Synchronization Inch- Pos. Inch- Pos. Inch- Pos. Inch- Pos. Inch- Pos. 3/6" 5/6" 4/6" " 5/6" 4/6" " 5/6" 1/6" " 5/6" 1/6" " 2/6" 1/6" " 2/6" 4/6" 3/6" 2/6" 1/6" 3/6" 5/6" 4/6" 3/6"...
Page 506 Ruler for Checking Paper Path Synchronization Appendix A - Technical Data...
Page 507: Appendix B Comments
Appendix B Comments...
Page 508: Your Comments On This User Manual
Your comments on this User Manual Introduction We are interested in your opinion on User Manual for the Océ ColorStream. This will help us improve this User Manual. Please fill out these pages and fax them back to us: +49 (0)8121 72 3420 Or send your comments by e-mail to: Michael.Strobel@oce.com...
Page 509 Your comments on this User Manual What should we omit from, change or add to the user guide? __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ Sender Name: Occupation: Phone: Company: Address: City: Country: Date: (If you prefer to remain anonymous, please only fill in your occupation.) Appendix B - Comments...
Page 510 Index Button Index Access ticket ...........90 ADVF ............84 ADVR ............84 Autofeed ............84 Back .............133 Access ticket Cancel Print Job ..........86 Button ............90 Change user ............90 request ............116 Channel Control ..........86 Adapters Clear Buffer ............86 Adapters ............165 Clear Printer ...........86 Additional Color Consumables Counter ........86 Additional Color...
Page 511 ..........268 correcting .............255 Replacement cart ..........308 Color Spaces Safety directives ..........40 Test Print .............208 Toner Suction System ........301 ColorStream Vat under Toner Bottle Holder ....301 Menu ..............97 Cleaning Agent Concentrated load Cleaning Agent ..........270 Concentrated load ........501 Cleaning Brush Condensation Water Photoconductor unit ........58...
Page 512 Index Diagnosis by Service Replacing .............412 Corotron wire Diagnosis by Service ........479 Dimensions Replacing .............428 Covers Dimensions ..........500 Direct Help Covers ............54 Open ..............21 Closing ............156 Displays Opening ............156 Menus ............99 CSVID Disposal change ............124 Océ disposal concept ........44 CustomTone Printing System Disposal concept CustomTone Printing System ......64...
Page 513 Index GraphicArts Packing Units ..........349 GraphicArts ..........493 Replacing .............346 Expert Mode Expert Mode ..........469 Export Setup ............127 Heat Exchanger Extended password protection Heat Exchanger ..........56 Extended password protection ......109 Height External Stop Height ............500 External Stop ..........72 Help Button ............90 Open ..............16 Highlight Color Tone Transfer Curve...
Page 514 .........165 Manufacturer Job Control Manufacturer ..........28 Button ............86 Mechanical Conditions Job feed Mechanical Conditions ........500 Status display ..........88 Menu Add User ............110 ColorStream ...........97 Configuration ..........100 Delete user ...........111 ADVF ............70 General ............93 ADVR ............70 Replacing consumables .........102 AUTOFEED ..........70 Security ............96...
Page 515 Index Network Connection ........494 Overview ............239 Next Order Number Button ............133 Order Number ............ Order Numbers Noises Developer .............313 Noises .............40 NPRO Expendables ..........349 Button ............84 Toner ............313 ..............70 Ozone concentration Ozone concentration ........502 océ Button ............90 Packing Units Developer .............313 Button ............90...
Page 516 Index Photoconductor unit Paper Specification .........27 Paper specifications Cross Section ..........58 Power Input Paper specifications .........78 Paper types Power Input ..........498 Powering down Paper types .............78 Paper Web Status display ..........88 Powering On inserting ............143 Paper web Printing system ..........139 Affixing ............152 Recooler...
Page 517 Index Removing Fusing ............483 Process optimization Charge corotron photoconductor unit ..413 Status display ..........87 Cleaning brush of photoconductor unit ..434 Processing Speed Cleaning brush of transfer unit .....439 Processing Speed ..........494 Cleaning corotron photoconductor unit ..413 Pull-back Length Cleaning corotron transfer unit ....418 Pull-back Length ..........504...
Page 518 Index access ticket ..........116 Remote Diagnosis ........479 Resources Service Ticket Delete ............132 Button ............86 Settings installing ............130 Applying ............122 Managing .............129 Rocker Resetting ............122 Rocker ............56 Setup Room Temperature change ............124 Room Temperature ........502 creating new ..........124 Ruler for Paper Path Synchronization exporting ............127 Ruler for Paper Path Synchronization...
Page 519 Index Test print Special functions ..........88 activate ............200 Starting ............88 Button ............86 Stop ..............88 cancel ............200 Stop Power Save ..........88 Test Print Jobs Warming up ...........88 Test Print Jobs ..........200 Statutory requirements TFB Belt Statutory requirements ........29 Inserting in the Lower Print Unit ....402 STOP Inserting in the Upper Print Unit...
Page 520 Index Removing in the Lower Print Unit ....395 Weight ............500 Width Removing in the Upper Print Unit ....376 Width ............500 Replacing .............350 running in ............411 Transfer belt Position ............60 Transfer Unit Lower .............56 Upper .............56 Transfer unit Cross section ...........60 Transponder Transponder ..........314...
Page 524 Beyond the Ordinary Printing for Professionals Océ works with people who are changing the world. Companies all over the world use technical documenta- tion systems from Océ in production, architecture, engi- neering and construction. Each week, millions of trans- action documents such as bank statements and bills are produced on high-speed printing systems from Océ.

Oce ColorStream User Manual

Table of Contents

Chapter 1 Notes on the Printing System Documentation

Chapter 2 Safety

Accident and Damage Prevention

Chapter 3 Description of the Printing System

Chapter 4 Description of the Operator Panel

Chapter 5 Working with the Operator Panel

Working with the Operator Panel - Overview

Chapter 6 Operating the Printing System

Operating the Printing System - Overview

Overview

Chapter 7 Cleaning the Printing System

Table of Contents

Chapter 8 Replacing Consumables

Replacing Consumables - Overview

Chapter 9 Replacing Expendables

Table of Contents

Chapter 10 Correcting Errors

Appendix A Technical Data

Appendix B Comments

Quick Links

Chapters

Related Manuals for Oce ColorStream

Summary of Contents for Oce ColorStream