Sea-doo GS 2002 Operator's Manual
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Sea-doo GS 2002 Operator's Manual

Jetski
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  • Page 1 www.SeaDooManuals.net...
  • Page 2 ® BOMBARDIER-ROTAX ® BOMBARDIER LUBE BOMBARDIER-ROTAX Formula XP-S Synthetic Injection Oil BOMBARDIER Formula XP-S DI Synthetic Injection Oil BOMBARDIER-ROTAX Injection Oil Sea-Doo Synthetic Grease Sea-Doo LK ® Rotax O.P.A.S. Printed in Canada (smo2002-002a.fm GM) ® ™ Trademarks of Bombardier Inc. or its subsidiaries.
  • Page 3 Doin’it on your new SEA-DOO watercraft Congratulations, you are now the proud owner of a SEA-DOO personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the safety videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and on-product warning/caution...

  • Page 4: Table Of Contents

    Maintenance .................... LIST OF DISTRIBUTORS ............. BOMBARDIER LIMITED WARRANTY NORTH AMERICA: SEA-DOO ® WATERCRAFT ............10 ® ONLY FOR 2002 SEA-DOO RX™ DI AND † SEA-DOO GTX DI SOLD AND REGISTERED IN CALIFORNIA ..13 BOMBARDIER LIMITED WARRANTY INTERNATIONAL: SEA-DOO ®...
  • Page 5 23) Seat Strap ..................24) Seat Latch ..................25) Seat Extension Latch (if so equipped)..........26) Rear Grab Handle................27) Rear Storage Basket (if so equipped)..........28) Rear Access Cover (if so equipped) ..........29) Bow and Stern Eyelets ..............30) Mooring Cleats..................
  • Page 6 Crossing Waves..................Stopping/Docking ..................Beaching....................Shutting Off the Engine................POST-OPERATION CARE ............74 General Care .................... Additional Care for Foul Water or Salt Water .......... Cooling System Flushing and Engine Internal Lubrication....... Anticorrosion Treatment................SPECIAL PROCEDURES.............. 78 Monitoring System .................. Limp Home Mode ...................

  • Page 7: Foreword

    Because of its ongoing commitment the WARRANTY section in this guide, to product quality and innovation, and/or an authorized SEA-DOO dealer. Bombardier reserves the right at any time to discontinue or change specifica- This guide uses the following safety...

  • Page 8: Safety Measures

    Some rules may be new personal flotation device (PFD) that is to you or covered in the Sea-Doo suitable for personal watercraft. Safety Handbook or Safety Video- Operator and passenger(s) should cassette, others may be common wear protective clothing.
  • Page 9 Respect no wake zones, the rights Do not start or operate the water- craft if someone is seated on the sun of other water users and the environ- deck (if so equipped) or swim plat- ment. As the “skipper” and owner of a watercraft you are responsible form, or is nearby in the water.

  • Page 10: Maintenance

    Only perform servicing procedures which are detailed in this guide. Fur- ther assistance or information can be obtained from your authorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair proce- dures. Maintain the watercraft and equip- ment in top condition at all times.

  • Page 11: List Of Distributors

    Fax: (819) 566-3062 www.bombardier.com If your Sea-Doo watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership.

  • Page 12: Bombardier Limited Warranty North America: Sea-Doo Watercraft

    SEA-DOO watercraft from defects in material or workmanship for the period described below. All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the SEA-DOO watercraft, carry the same warranty as that of the watercraft.
  • Page 13 • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER SEA-DOO dealer;...
  • Page 14 8. TRANSFER If the ownership of a product is transferred during the warranty coverage period, this war- ranty shall also be transferred and be valid for the remaining coverage period provided that BOMBARDIER is notified of such transfer of ownership in the following way: a) The former owner contacts BOMBARDIER (at the phone number provided below) or an authorized BOMBARDIER dealer and gives the coordinates of the new owner;...

  • Page 15: Only For 2002 Sea-Doo Rx™ Di And Sea-Doo Gtx Di Sold And Registered In California

    IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your SEA-DOO watercraft has a special environmental label required by the California Air Resources Board (CARB). The label has 1, 2, or 3 stars. A hangtag, provided with your personal watercraft, describes the meaning of the star rating system.
  • Page 16 BOMBARDIER dealer. Manufacturer’s Limited Warranty Coverage This emission limited warranty covers model year 2002 SEA-DOO RX™ DI AND SEA-DOO † DI personal watercraft engine certified and produced by BOMBARDIER for sale in California, that are originally sold in California to a California resident.
  • Page 17 The emission warranty covers damage to other engine components that is caused by the failure of a warranted part. The Bombardier Operator’s Guide provided contains written instructions for the proper maintenance and use of your personal watercraft. All emission warranty parts are warrant- ed by Bombardier for the entire warranty period of the watercraft, unless the part is sched- uled for replacement as required maintenance in the Operator’s Guide.

  • Page 18: Bombardier Limited Warranty International: Sea-Doo Watercraft

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery of the SEA-DOO personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 19 6. EXCLUSIONS - ARE NOT WARRANTED • Normal wear and tear; • Routine maintenance items, tune ups, adjustments; • Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator’s Guide; • Damage resulting from removal of parts, improper repairs, service, maintenance, mod- ifications or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER distributor/ dealer;...
  • Page 20 9. CONSUMER ASSISTANCE (a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIM- ITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the distributorship/dealership level. We recommend discussing the issue with the autho- rized dealer’s service manager or owner.

  • Page 21: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 22: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. GS Models...
  • Page 23 XP Models 2-10 F08L0PN TYPICAL www.SeaDooManuals.net...
  • Page 24 GTI/GTI LE Models F17L07L TYPICAL www.SeaDooManuals.net...
  • Page 25 RX Series F12L0EN www.SeaDooManuals.net...
  • Page 26 GTX Series 9-11-12 F07L2GL www.SeaDooManuals.net...
  • Page 27 Label 1 F12L0FL ACCORDING TO WATERCRAFT MODEL www.SeaDooManuals.net...
  • Page 28 Label 1 (cont’d) F16L0PL ACCORDING TO WATERCRAFT MODEL www.SeaDooManuals.net...
  • Page 29 Label 1 (cont’d) F06L1AL ACCORDING TO WATERCRAFT MODEL Label 2 F12L08Y F00L060 ACCORDING TO WATERCRAFT MODEL ACCORDING TO WATERCRAFT MODEL Label 3 F01L9EY ACCORDING TO WATERCRAFT MODEL F02L2D0 www.SeaDooManuals.net...
  • Page 30 Label 4 Label 6 • WARNING DO NOT BOOST BATTERY WHILE INSTALLED. F00L050 Label 7 F00L29Y ACCORDING TO WATERCRAFT MODEL F02L2EZ ACCORDING TO WATERCRAFT MODEL F00L2XY ACCORDING TO WATERCRAFT MODEL Label 5 F06L0DZ ACCORDING TO WATERCRAFT MODEL Label 8 F06A03Z ACCORDING TO WATERCRAFT MODEL F07L11Z SOME MODELS...
  • Page 31 Label 10 F00L2FY SOME MODELS Label 11 F00A18Y SOME MODELS Label 12 F12L0BY SOME MODELS Label 13 F00L2YY SOME MODELS www.SeaDooManuals.net...

  • Page 32: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the water- craft (engine and hull) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace the watercraft in the event of theft. Hull The Hull Identification Number (H.I.N.) is located on footboard at the rear of...

  • Page 33: Engine

    Engine 947 Engine The Engine Identification Number (E.I.N.) NOTE: Refer to SPECIFICATIONS sec- is located on the upper crankcase on tion to find what engine is used on each MAGNETO side. model. 717 Engine The Engine Identification Number (E.I.N.) is located on the upper side of the mag- neto housing.

  • Page 34: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION NOTE: Some components do not apply or are optional on some models. GS Models 42-43 32-33 18 2 36-39 F06L1CL www.SeaDooManuals.net...
  • Page 35 XP Models 26 28 32-33 F08L0SP www.SeaDooManuals.net...
  • Page 36 GTI Models 31 23 24 32-33 42-43 F17L0JN www.SeaDooManuals.net...
  • Page 37 RX Series 42-43 32-33 39-40 F12L04N www.SeaDooManuals.net...
  • Page 38 GTX Series 42-43 31 23 14-16 F07L2HL www.SeaDooManuals.net...
  • Page 39 1. Safety Lanyard 22. Air Intake Opening 2. Handlebar 23. Seat Strap 3. Throttle Lever 24. Seat Latch 4. Engine Start/Stop Button 25. Seat Extension Latch 5. Variable Trim System (VTS) Button 26. Rear Grab Handle 6. Variable Trim System (VTS) Gauge 27.

  • Page 40: Controls, Components And Instruments Functions

    TROUBLESHOOT- ING section for the coded signals chart. The DI models also offers a special safety lanyard — the SEA-DOO LK (SEA-DOO Learning Key ) — which electronically limits the speed of the watercraft to approximately 55 km/h...

  • Page 41: Handlebar

    4) Engine Start/Stop If the engine is stopped with the start/ stop button while the safety lanyard re- Button mains on the post, it can be restarted All Models within approximately 10 minutes by pressing the engine start/stop button. To start engine, depress and hold the After this delay, it is necessary to apply start/stop button.

  • Page 42: Variable Trim System (Vts) Button (If So Equipped)

    6) Variable Trim System All Models (VTS) Gauge 5) Variable Trim System (if so equipped) (VTS) Button (if so equipped) It is located in dashboard. See above for operation description. Located just below engine start/stop button, this button is used to change 7) Choke Lever pump jet nozzle position and to adjust ride to suit watercraft load and water...

  • Page 43: Fuel Gauge/Low Oil Warning Light (If So Equipped)

    WARNING Only use reverse at slow speed and for the shortest time possible. Al- ways ensure the path behind is clear of objects and persons includ- ing children playing in shallow wa- ter. CAUTION: Never rev the engine at high RPM in reverse. F17L0CY GTI, GTX and RX Series REVERSE POSITION...

  • Page 44: Tachometer (If So Equipped)

    11) Tachometer (if so equipped) An analog tachometer indicates the revolutions per minute (RPM) of the engine. Multiply by 1000 to obtain the actual revolutions. 12) Information Center Gauge/Buttons (if so equipped) NOTE: With the safety lanyard discon- nected, information center can be ac- tivated for approximately 33 seconds by depressing the engine start/stop button.
  • Page 45 Except for low fuel and low oil, which can Use the compass as a guide only. be corrected by refilling, it is recom- Not to be used for navigation pur- mended to see an authorized SEA-DOO poses. dealer when other messages occur. Tachometer: Indicates the revolutions The warning light will blink at the same per minute (RPM) of the engine.
  • Page 46 Display Priorities The clock, (clock/compass, if so equipped) is the default display mode. The default display is the one that ap- pears when the information center is first activated or displayed back after an alternate display was chosen. F00L2B0 The tachometer, speedometer and 1.

  • Page 47: Glove Box

    Di models. Refer to an authorized NOTE: If MODE and SET buttons are SEA-DOO dealer for servicing. not pressed at the end, the default dis- play will come back after 10 seconds 13) Glove Box and the time entered will remain.

  • Page 48: Fuel Tank Cap

    A 3-position rotating valve: OFF, ON and WARNING RESERVE: Always stop the engine before re- OFF: Stop fuel supply to carburetor(s). fueling. Fuel is inflammable and CAUTION: Turn valve to OFF posi- explosive under certain condi- tion when watercraft is not operated. tions.

  • Page 49: Front Storage Compartment Cover

    XP Models All Models except XP and RX Series Open engine cover and remove stor- The basket is provided with a holder to age basket. store an approved fire extinguisher. Fire extinguisher (sold separately) should not be loose in the front stor- age compartment.

  • Page 50: Front Storage Compartment Cover Latch

    RX Series Lift the basket to get access to the holder to store an approved fire extin- guisher (sold separately). It also con- tains the Operator’s Guide, the Safety Handbook and the tool kit. F17L09Y 18) Front Storage Compartment Cover Latch Pull the latch lever upward in order to F17L08Y...

  • Page 51: Tool Kit

    21) Tool Kit 3-Up Seat Contains tools needed to perform basic watercraft maintenance. 22) Air Intake Opening This is where air enters to supply the engine and to ventilate the engine compartment. If the air intake opening is kept under water, water will get in- side bilge.
  • Page 52 Some Models Some Models When reinstalling the seat, insert seat When reinstalling the seat, place seat front tab into body hook. cavity over body hook. F01L92Y F17L0NY 1. Insert this tab in hook 1. Seat cavity 2. Hook Some Models When reinstalling the seat, insert seat hook into body front tab for each por- tion of the seat.

  • Page 53: Seat Extension Latch (If So Equipped)

    All Models CAUTION: Never use the grab han- dle to tow anything or to lift the wa- To latch seat, align latch hole with pin tercraft. then, firmly push downward on rear of the seat. 27) Rear Storage Basket (if so equipped) A convenient watertight, removable basket to carry personal articles.

  • Page 54: Mooring Cleats

    Stern Eyelet XP Models Some Models This eyelet allows a rope with a hook, a closed end or an open end to be at- tached. F08L0TZ 1. Mooring cleats 31) Footboard User’s feet should rest on the footboard F07L0YY when riding. 1.

  • Page 55: Cooling System Bleed Outlet

    1. Bleed outlet CAUTION: Should water not flow from outlet a few seconds after en- gine starts, immediately stop engine and refer to POST-OPERATION CARE and look for Cooling System Flush- ing or refer to an authorized SEA-DOO dealer for servicing. www.SeaDooManuals.net...

  • Page 56: Flushing Connector (If So Equipped)

    36) Flushing Connector CAUTION: Make sure drain plugs are properly secured prior to launching (if so equipped) the watercraft in water. A convenient connector is provided to allow easy installation of a garden hose 38) Automatic Bilge Pump to flush the cooling system. (if so equipped) Refer to POST-OPERATION CARE sec- Bilge pump evacuates water from the...

  • Page 57: Jet Pump Water Intake

    41) Jet Pump Water Intake 42) Fuses The water is drawn up by the impeller Fuses are located under seat in bilge. through this opening. The water intake Refer to MAINTENANCE for more de- grate minimizes the entry of foreign tails.

  • Page 58: Fuel And Lubrication

    FUEL AND LUBRICATION CAUTION: Scrupulously follow the WARNING instructions of this section. Failure to do so may reduce the engine’s life Always stop the engine before re- and/or performance. fueling. Fuel is inflammable and explosive under certain condi- Fueling Procedure tions.

  • Page 59: Recommended Oil

    Use only two-stroke engine injection BOMBARDIER injection oil is a special oil sold by authorized SEA-DOO deal- blend of basic oil and additives espe- ers. cially selected to ensure unequalled lu- brication, engine cleanliness and mini-...

  • Page 60: Oil Injection System

    If the oil res- ervoir is found almost empty, air can enter in the system and it should be bled. Immediately refer to an autho- rized SEA-DOO dealer to have the oil injection system inspected. www.SeaDooManuals.net...

  • Page 61: Break-In Period

    10 hours of operation, the water- age during the break-in period. craft be checked by an authorized SEA-DOO dealer. This inspection will All Models except DI Models also provide the opportunity to discuss To assure additional protection during...

  • Page 62: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important prior to operating the watercraft. Always check the proper operation of critical controls, safety features and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equip- ment required by local laws.

  • Page 63: Hull

    Clean as necessary. If any obstruction can not be removed, refer to an authorized SEA-DOO dealer Fuel Tank and Oil Reservoir for servicing. With the watercraft horizontal, fill the fuel tank to specified level.

  • Page 64: Throttle System

    (if so equipped) to OFF posi- tion. Do not operate the watercraft further, see an authorized SEA-DOO VTS (Variable Trim System) dealer. (if so equipped) Push on arrows on VTS button to check nozzle movement.

  • Page 65: Operating Instructions

    Should any control or in- ing in severe injury or drowning. struction not be fully understood, refer to an authorized SEA-DOO The shift lever should be in the forward dealer. position in order for the watercraft to ad- vance.
  • Page 66 All Models The reverse gate will be in the middle position, directing half of the thrust to- ward the front of the watercraft to min- imize watercraft movement. WARNING When the watercraft is in neutral position, the drive shaft and impel- ler are still turning.
  • Page 67 GTX RFI Models In reverse position, turn the handlebar in the opposite direction that you want to move the rear of the watercraft. For example, to steer the rear of the watercraft to the left side, turn the han- dlebar to the right side. F07J0OY GTX RFI MODELS 1.
  • Page 68 When first using the watercraft, the Models with a VTS Position Indicator operator should become familiar with the use of the variable trim system (VTS) at varying speeds and water con- ditions. A mid-range trim is generally used when cruising. Experience alone will dictate the best trim for the condi- tions.
  • Page 69 Models with a VTS Gauge Models with a VTS Position Indicator 8° 8° F07L1YY TYPICAL F08J09Y 1. Push on arrow pointing downward on VTS button TYPICAL 2. Bow down 1. Push on arrow pointing downward on VTS 3. Nozzle down button 2.
  • Page 70 WARNING Throttle should be applied and handlebar turned to change the di- rection of the watercraft. Steering efficiency will differ depending on the number of passengers, load, water conditions and environmen- tal factors such as the wind. Unlike a car, a watercraft needs some F17K03Y throttle to turn.

  • Page 71: Boarding The Watercraft

    Boarding the Watercraft General As with any watercraft, boarding should be done carefully and engine should not be running. WARNING Engine should be OFF when board- ing the watercraft or when using boarding step (if so equipped). Keep limbs away from jet or intake F07A0BY grate.

  • Page 72: Starting

    Grip the grab handle and pull yourself The passenger then climbs on the wa- upward until your knee can reach the tercraft while the operator maintains boarding platform then grip the seat balance by sitting as close as possible strap. to the console.
  • Page 73 NOTE: If you hear more than 2 short beeps from DESS system, it indicates a particular condition that should be cor- rected. Refer to the TROUBLESHOOT- ING section for the meaning of the cod- ed signal. WARNING Before starting the engine, the op- erator and passengers should al- ways be properly seated.

  • Page 74: Rough Water Or Poor Visibility Operation

    CAUTION: Avoid watercraft opera- Release the throttle at a sufficient dis- tion in weeded areas. If unavoidable, tance before the expected landing area. vary watercraft speed. Reduce speed to idle. On models equipped with shifter Rough Water or Poor system, shift to neutral, reverse or for- Visibility Operation ward, as required.

  • Page 75: Shutting Off The Engine

    Shutting Off the Engine To keep watercraft directional control, the engine should be running until the watercraft is at idle. To shut off the engine, completely re- lease throttle lever and press the en- gine start/stop button. Remove safety lanyard from watercraft. WARNING Should the engine be shut off, wa- tercraft directional control is lost...

  • Page 76: Post-Operation Care

    POST-OPERATION CARE Engine lubrication and flushing should WARNING be performed when the watercraft is not expected to be used further the Allow engine to cool before per- same day or when the watercraft is forming any maintenance. stored for any extended time. General Care WARNING Remove the watercraft from the water...
  • Page 77 Flushing 947 Engines To flush cooling system, start the en- Spray BOMBARDIER LUBE lubricant gine then immediately open the water or equivalent, through hole of air intake tap. silencer keeping engine at fast idle during one minute. WARNING Components inside engine com- partment may be hot.
  • Page 78 F07H0AY F00H0DY GS MODELS RFI MODELS 1. Spark plug cables on grounding device 1. Grounding device Remove both spark plugs and spray BOMBARDIER LUBE lubricant or equiv- alent into each cylinder. Carburetor-Equipped Models Crank the engine a few turns to distrib- ute the oil on cylinder wall.

  • Page 79: Anticorrosion Treatment

    All Models Apply anti-seize lubricant on spark plug threads then reinstall them. Properly reconnect spark plug cables to spark plugs. WARNING On DI models always reconnect spark plug cables at the same spark plugs where they come from. The cable coming out the edge of the electrical box must be connected to the MAG side spark plug.

  • Page 80: Special Procedures

    To assist you when using the water- vanced system. If this occurs, see an craft, a system monitors some compo- authorized SEA-DOO dealer as soon as possible for inspection. nent of the watercraft and sends audi- ble signals through a beeper to inform you of a particular condition.
  • Page 81 CAUTION: Inspect water intake grate tion eliminates the possibility of resid- for damage. Refer to an authorized ual water in the tuned pipe entering the SEA-DOO dealer for repair as neces- engine and causing engine damage. sary. GS and GTI Models...

  • Page 82: Capsized Watercraft

    If it turns viced by an authorized SEA-DOO dealer. over, it will remain capsized. Water-Flooded Engine WARNING...

  • Page 83: Fuel-Flooded Engine

    All Models Depress and hold the throttle lever at full throttle position. Wait 2 seconds Crank engine several times to allow wa- then, reinstall the safety lanyard cap. ter to escape from spark plug openings. Crank engine several times. Release throttle lever. DI Models DI Models To prevent fuel to be injected and also...

  • Page 84: Out Of Fuel

    Towing the Watercraft in Water All Models Special precautions should be taken when towing a SEA-DOO watercraft in water. Maximum recommended towing speed is 24 km/h (15 MPH). When towing your watercraft in water, pinch the water supply hose from the...

  • Page 85: Low-Charge Battery Condition

    Failure to do so will result in damage to the engine. Low-Charge Battery Condition See an authorized SEA-DOO dealer to F07E03Y have it charged or replaced. GTX MODELS WARNING 1. Hose pincher Do not charge or boost the battery while installed on the watercraft.

  • Page 86: Maintenance

    Engine Emissions EPA Emission Regulations Information All new 1999 and more recent SEA-DOO Manufacturer’s Responsibility watercraft manufactured by Bombardier Beginning with 1999 model year en- are certified to the EPA as conforming gines, PWC manufacturers of marine...

  • Page 87: Lubrication

    Using a grease gun, carefully lubricate PTO flywheel at grease fitting until Lubrication PTO flywheel boot begins to expand. Use SEA-DOO synthetic grease or CAUTION: Immediately stop lubri- equivalent and lubricate PTO flywheel. cating as soon as PTO flywheel boot...
  • Page 88 Seal Carrier All Models except XP XP Models Seat Opening Mechanism, Tab, Hook and Lock Pin Using a grease gun, carefully lubricate seal carrier of mid bearing until grease is just coming out of seal. F01L7UY 1. Front tab 2. Rear mechanism F08I01Y 1.

  • Page 89: Periodic Inspection

    The following maintenance chart gives guidelines for regular watercraft ser- vicing scheduled to be performed by you and/or by an authorized SEA-DOO dealer. The schedule should be adjust- ed according to operating conditions and use. IMPORTANT: Schedule for watercraft...

  • Page 90: Periodic Inspection Chart

    Periodic Inspection Chart FREQUENCY DESCRIPTION ➀ ✔ Lubrication/corrosion protection ✔ ✔ Support and rubber mount condition/tightness Exhaust system fasteners ➄ ✔ ✔ RAVE valve cleaning (if so equipped) ➄ ✔ ✔ Top end inspection (leak test, piston and ring clearance) ➈...
  • Page 91 FREQUENCY DESCRIPTION Electrical connections condition and fastening ✔ ✔ (ignition system, electrical box(es), starting system, fuel injectors (RFI and DI models), etc.) ✔ MPEM mounting brackets/fasteners ✔ ✔ Digitally Encoded Security System ✔ ✔ Monitoring beeper ✔ ✔ Battery condition and strap(s) ✔...

  • Page 92: Throttle And Choke Cable Inspection

    It should operate smoothly and return knowledge and experience to have the to its initial position without any hesi- correct mixture supplied to the engine. tation. Refer to an authorized SEA-DOO CAUTION: Serious engine damage dealer if necessary. can occur with improper carburetor Carburetor-Equipped Models adjustment.

  • Page 93: Vts Adjustment (If So Equipped)

    Refer to an authorized SEA-DOO deal- If VTS needs to be readjusted, refer to er if an adjustment is necessary. an authorized SEA-DOO dealer. CAUTION: Trim ring and/or nozzle WARNING should not interfere at any position. Ensure the handlebar and jet pump...
  • Page 94 MPEM All Models GTI Models Remove fuse cover from the MPEM. To access fuses on the MPEM, remove seat. Locate MPEM besides engine. F06H1SY TYPICAL 1. MPEM 2. Fuse cover F17H02Y 1. MPEM Use the tabs of the fuse cover to re- move and reinstall fuses.

  • Page 95: General Inspection And Cleaning

    Unclip and remove cover of the electri- cal box. The bilge should be cleaned by an au- thorized SEA-DOO dealer to remove any fuel/oil/electrolyte deposits and mildew. Occasionally, wash the body with wa- ter and soap (only use mild detergent).

  • Page 96: Trailering, Storage And Pre-Season Preparation

    TRAILERING, STORAGE AND PRE-SEASON PREPARATION Trailering All Models Models with O.P.A.S. WARNING CA U T IO N: T o a v oi d da m a g ing Always turn the fuel tank valve (if so O.P.A.S. side vanes, the maximum equipped) to OFF position when trailer wood sticks span including trailering or docking the watercraft.

  • Page 97: Storage

    A SEA-DOO cover can protect the wa- Carburetor-Equipped Models tercraft, particularly before driving on dirt roads, to prevent dirt entry through the air intake opening(s). Observe trailering safety precautions. Launching/Loading CAUTION: Before launching the wa- tercraft, ensure the bilge plugs are fully screwed.
  • Page 98 Lubricant in jet pump reservoir should DI Models be drained and reservoir cleaned. Re- Disconnect the quick connect fitting. fer to an authorized SEA-DOO dealer Press both tabs and pull fitting. for this operation. Grease lubrication point(s) of propulsion system as explained in MAINTENANCE section.
  • Page 99 NOTE: On some models, it may be easier to reach hoses when you re- Battery move the seat opening bridge. Contact your authorized SEA-DOO deal- Antifreezing Protection NOTE: This procedure requires approx- imately 2.5 L (2.6 U.S. qt.) of antifreeze.
  • Page 100 Hose Pinchers Installation Some hoses have to be plugged to prevent draining, before filling cooling system jackets with the antifreeze. All Models except DI Models Install hose pinchers at the following location: F15E01Y 787 RFI ENGINES F06E0DY 1. Engine drain hose TYPICAL —...
  • Page 101 F07E0JY 947 CARBURETOR-EQUIPPED ENGINES EXCEPT XP 1. Engine cylinder drain hose NOTE: On XP models, open rear cov- er to have access to engine drain hose. F04E0YY TYPICAL — GS MODELS (717 ENGINES) 1. Hose pincher on injection hose going to tuned pipe F08E04Y XP MODELS —...
  • Page 102 Hose Disconnection Some hoses have to be disconnected. Disconnect hoses at the following lo- cation: F17E01Y 717 AND 787 RFI ENGINES 1. Engine water outlet hose F06E0EZ 717 AND 787 RFI ENGINES 1. Disconnect engine water inlet hose F12E02Y 947 CARBURETOR-EQUIPPED ENGINES 1.
  • Page 103 Antifreeze 717 engines only: Temporarily install a short piece of hose to engine water in- let at cylinder head. Insert a funnel into hose and pour an- tifreeze mixed with water in engine un- til the colored solution appears at the cooling system bleed outlet.
  • Page 104 DI Models Hose Disconnection Hose Pinchers Installation Disconnect water INLET hose at engine between T-fitting and cylinder head fit- Some hoses have to be plugged to ting. prevent draining, before filling cooling system jackets with the antifreeze. Install hose pinchers at the following location: F12E0BY 1.
  • Page 105 If any repairs are needed to body or to the hull con- tact your authorized SEA-DOO dealer. For paint touch up to mechanical parts use Bombardier spray paint. Reinstall vent tube support (if applica- ble).

  • Page 106: Pre-Season Preparation

    Pre-Season Preparation Use the following chart. Since technical skills and special tools are required, some operations should be performed by an authorized SEA-DOO dealer. WARNING Only perform procedures as de- tailed in this guide. It is recommend- ed that the assistance of an autho-...
  • Page 107 Pre-Season Preparation Chart NOTE: It is highly recommended that an authorized SEA-DOO dealer perform the annual safety inspection and factory campaigns in addition to the pre-season preparation all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Operator GENERAL Spark plug replacement ➀...

  • Page 108: Troubleshooting

    The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized SEA-DOO dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS...
  • Page 109 • Burnt fuse on MPEM or in rear Check wiring then replace fuse(s). electrical box: battery, starting system, fuel pump (DI models). • Discharged battery. Refer to an authorized SEA-DOO dealer. • Battery connections, corroded Refer to an authorized SEA-DOO or loose.

  • Page 110: Engine Overheats

    REMEDY • Fouled/defective/worn spark Weak spark. Replace. plugs. • Faulty MPEM. Refer to an authorized SEA-DOO dealer. • Too much oil supplied to engine. Improper oil pump adjustment, refer to an authorized SEA-DOO dealer. • Fuel: Level too low, stale or water- Lean fuel mixture.

  • Page 111: Engine Lacks Acceleration Or Power

    • Water in fuel or injection oil. Siphon and replace. Overheated engine. See engine OVERHEATS. • Clogged injectors Refer to an authorized SEA-DOO (RFI and DI models). dealer. • Low fuel pressure Refer to an authorized SEA-DOO (RFI and DI models).
  • Page 112 O.P.A.S. System Faults OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Side vanes do not go up while Watercraft is more Refer to an authorized SEA-DOO watercraft is at speed. responsive than usual dealer. while turning. • One side vane does not go up...

  • Page 113: Specifications

    SPECIFICATIONS ENGINE (5556/5557) Engine type Rotax 717, 2-stroke Induction type Rotary valve Exhaust system Water cooled/water injected Exhaust valve N.A. Type Oil injection BOMBARDIER Formula XP-S synthetic Lubrication injection oil (or equivalent) Oil type BOMBARDIER injection oil (or equivalent) Number of cylinders Displacement 718.2 cm (43.81 in...
  • Page 114 Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Reverse system SEA-DOO synthetic polyolester oil Jet pump oil type SAE 75W90 GL5 Pivoting angle of direction (nozzle) ~ 20° Minimum required water 90 cm (3 ft)
  • Page 115 ENGINE (5577/5578) Engine type Rotax 947, 2-stroke Induction type Reed valve Exhaust system Water cooled/water injected with regulator Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Lubrication BOMBARDIER Formula XP-S synthetic Oil type injection oil (or equivalent) Number of cylinders Displacement 951.2 cm (58 in...
  • Page 116 Jet pump type Axial flow, single stage Transmission Direct drive/split front and rear Reverse system SEA-DOO synthetic Jet pump oil type polyolester oil SAE 75W90 GL5 Pivoting angle of direction (nozzle) ~ 20° Minimum required water level for jet pump...
  • Page 117 GTI/GTI LE ENGINE (5558/5559/5560/5561) (5587/5588) Engine type Rotax 717, 2-stroke Rotax 947, 2-stroke Induction type Rotary valve Reed valve Water cooled/water Water cooled/water Exhaust system injected injected with regulator Rotax Adjustable Exhaust valve N.A. Variable Exhaust (RAVE) Type Oil injection BOMBARDIER Formula XP-S synthetic injection BOMBARDIER Formula...
  • Page 118 GTI/GTI LE CARBURETION (5558/5559/5560/5561) (5587/5588) Fuel type Regular unleaded gasoline BN 40i (diaphragm). BN 46i (diaphragm). Carburetor Fuel accelerator pump. Fuel accelerator pump. Quantity: 1 Quantity: 2 PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Reverse system...
  • Page 119 GTX RFI ENGINE (5565/5566) Engine type ROTAX 787, 2-stroke Induction type Rotary valve Exhaust system Water cooled/water injected with regulator Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Lubrication BOMBARDIER Formula XP-S Oil type synthetic injection oil (or equivalent) Number of cylinders Displacement 781.6 cm...
  • Page 120 GTX RFI PROPULSION (5565/5566) Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Reverse system Pivoting angle of direction (nozzle) ~ 20° Minimum required water level for jet 90 cm (3 ft) pump DIMENSIONS Number of passengers ➀...
  • Page 121 RX DI ENGINE (5579/5580/ (5383/5384/5385/ 5581/5582) 5386/5591/5592) Engine type Rotax 947, 2-stroke Induction type Reed valve Exhaust system Water cooled/water injected with regulator Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Lubrication BOMBARDIER Formula XP-S Oil type synthetic injection oil (or equivalent) Number of cylinders (58 in Displacement...
  • Page 122 Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Reverse system SEA-DOO synthetic polyolester oil Jet pump oil type SAE 75W90 GL5 Minimum required water 90 cm (3 ft) level for jet pump DIMENSIONS ➀...

  • Page 123: Si Metric Information

    SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter ......... mass ........... kilogram ......force............ newton ....... liquid ........... liter ........temperature ........Celsius ....... °C pressure ..........kilopascal......torque ..........newton-meter ....N•m land velocity ........kilometer per hour....km/h navigation velocity.......

  • Page 124: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL DESCRIPTION Alternate current Capacitor discharge ignition Direct current Digitally encoded security DESS system Direct injection Electronic control unit E.I.N. Engine identification number Environmental protection agency Horse power Liquid crystal display Light-emitting diode Magneto Multi-purpose electronic MPEM module Mile per hour...

  • Page 125: Change Of Address

    Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 126 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 127 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 128 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 129 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 130 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 131 MONTH Warranty Expiry Date YEAR MONTH To be completed by the authorized Sea-Doo dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with Bombardier. www.SeaDooManuals.net...
  • Page 132 www.SeaDooManuals.net...

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