Mendota FV44-M Installation & Operating Instructions Manual
Mendota FV44-M Installation & Operating Instructions Manual

Mendota FV44-M Installation & Operating Instructions Manual

Modern fullview dv gas fireplace insert heater

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Modern FullView DV Gas Fireplace Insert Heater
Cosmetically Incredible & Highly Efficient at 84% Steady State Efficiency
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property dam-
age, personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas suppli-
er.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
INSTALLATION & OPERATING INSTRUCTIONS
DOCUMENT: FV44-M-PF2-0814
MODEL NO. FV44-M
AVERTISSEMENT : Assurez-vous de bien
les instructions donné dans cette notice pour réduire au min-
imum le risque d'incendie ou pour éviter tout dommage
matéeriel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vape-
rurs ou liquides inflammables dans le voisinage de cet
appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d'allumer d'appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appe-
lez le service dos incendies.
L'installation et service doit être exécuté par un quali-
fié installer, agence de service ou le fournisseur de gaz.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour consulta-
tion ultérieure.
suivre

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  • Page 1 Modern FullView DV Gas Fireplace Insert Heater Cosmetically Incredible & Highly Efficient at 84% Steady State Efficiency INSTALLATION & OPERATING INSTRUCTIONS MODEL NO. FV44-M DOCUMENT: FV44-M-PF2-0814 WARNING: If the information in this manual is not followed AVERTISSEMENT : Assurez-vous de bien...
  • Page 2 WARNING Cet appareil peut être installé dans un maison Mendota gas fireplaces are heat producing appliances. préfabriquée (mobile) déjà installée à demeure si les Do not burn wood, paper or other materials in this fire- règlements locaux le permettent.
  • Page 3 vêtements ni d’autres matières inflammables sur l’appareil ni à proximité. Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à...
  • Page 4: Fv44-M Features - Quick Reference Information

    Burner Orifice Size is #38. LPG INFORMATION: LP conversion kit #HA-58-00407 is required. 12”WC Minimum inlet pressure required. For the FV44-M LPG application, burner orifices are to be drill size 52”. For higher altitude, adjustment to orifice size may be nec- essary.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS FV44-M FEATURES - QUICK REFERENCE INFORMATION ......................3 INITIAL STARTUP ADVICE ................................... 3 TABLE OF CONTENTS ................................... 4 SPECIFICATIONS ....................................5 SPECIFIC REQUIREMENTS FOR THE COMMON WEALTH OF MASSACHUSETTS ............6 SAFETY AND WARNING INFORMATION ............................7 CONGRATULATIONS ....................................
  • Page 6: Specifications

    Gas appliances must be tested and certified by a nationally recognized testing and certification agency to American Na- tional Standards Institute - ANSI Gas Appliance Safety Standards. . The Mendota Gas Fireplace Insert has been tested and certified by Intertek Testing Services. 8431 Murphy Drive, Middleton, WI 53562.
  • Page 7: Specific Requirements For The Common Wealth Of Massachusetts

    Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.
  • Page 8: Safety And Warning Information

    SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water.
  • Page 9: Congratulations

    Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap- proved service person if there is any delay in burner light off.
  • Page 10: General Information

    The FV-44-M Fireplace Insert must be installed and serviced by a Mendota approved serviceperson. Any adjustments to burner, pilot, logs or coal bed must be made by a Mendota approved service person. If pilot goes out, always wait five (5) minutes before relighting pilot. The flame must not "lift" off the burner.
  • Page 11: Specifications & Clearances

    MENDOTA FV-44-M GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES Minimum Allowable Fireplace Opening: 34” wide X 24” high X 17” Deep FV-44-M Faceplate Dimensions Inches Inches No Trim 1118 1220 1321 With Black 44 1/8 1122 1/16 or Brass 18”...
  • Page 12: Installation Instructions

    CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition, also known as...
  • Page 13: Flue Venting

    FLUE VENTING The FV-44-M Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. Note: In the USA, run only the 4” exhaust liner to the Vertical Vent Cap. In the USA, run the 3” air intake past the existing chimney damper about 2 feet.
  • Page 14 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3"...
  • Page 15 Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter to- wards rear of Insert. Tightly secure 3” and 4” flex vents with clamps provided. Seal vent cap/flashing to top of chimney with weatherproof sealer. Seal areas between flex pipes and existing chimney, at damper area, with unfaced fiber- glass insulation.
  • Page 16: Raised Hearth Specifications

    Be sure all items on Installation Check-Off List have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
  • Page 17: Gas Supply Requirements

    GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply piping may enter the cabinet from either the left or rear side. A 48” X 3/8” SS Flex supply line is supplied in the Manual Packet with this Insert.
  • Page 18 GAS PRESSURE CHECKING REQUIREMENTS A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. [See Gas Pressure Chart Pg. 17]. If supply gas pressures exceed 1/2 PSIG [3.5KPA], the appliance must be isolated from its supply with the factory in- stalled manual shut-off valve.
  • Page 19: Gas Pressure Requirements

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 20 ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle.
  • Page 21: High Altitude Installations

    HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas is #39 and for propane gas is #53. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods.
  • Page 22: Installation Check Off List

    The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's warranty and liabilities will be voided: Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 12 with ...
  • Page 23: Door Removal And Replacement

    DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. To Unlatch Glass Frame Latches: 1. Insert Glass Latch Tool into hole in latch (two latches exist at top of glass frame). 2.
  • Page 24: Fv44-M Burner Media Installation Instructions

    à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées. Two media choices are available directly from Mendota for use on the FV41-M model. Select one media and purchase separately.
  • Page 25: Before You Begin

    BEFORE YOU BEGIN Read this entire manual before you use your new fireplace insert(especially the section “Safety Precautions”). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Wall Receiver will “beep” once every time a Remote Transmitter Key is pressed, signaling that the command has been received.
  • Page 26 Once you set the desired fan control, the system will re- member your selected fan speed until you manually change it. Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps.
  • Page 27: Operating During Power Outages

    TEMPERATURE INDICATOR ( F or 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat Key. 3. Look at the LCD display to verify that your desired indicator ( F or C) is being displayed.
  • Page 28: First Time" Pilot Lighting Instructions

    “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1.
  • Page 29: Ipi/Standing Pilot System Information

    On/Off button to activate the fire- place. NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls below 50 F. This will keep the fireplace chimney heated for proper up- draft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass.
  • Page 30: Fv-44-M Gas Ignition System Wiring Diagram

    FV-44i GAS IGNITION SYSTEM WIRING DIAGRAM The appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70-National Electric Code or CSA C22.1-Canadian Electrical Code. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and danger- ous operation”...
  • Page 31: Maintenance

    MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota ap- 1" MIN. proved service person. NOTE: Any adjustments to burner, pilot or burner media must be done by a qualified Mendota service person.
  • Page 32: Natural To Lp Gas Conversion Instructions

    L'installation n'est pas propre et complète jusqu'à l'opération de l'appareil converti est chèque suivant les critères établis dans les instructions de propriétaire provisionnées avec l'équipement. NATURAL TO LP GAS CONVERSION INSTRUCTIONS Kit # HA-58-00407 Mendota Model FV44-M This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions...
  • Page 33 5. Remove the Burner Airbox and Burner. 6. To remove Airbox, remove four screws along back edge of Airbox and lift Airbox out of firebox. 7. To remove Burner, loosen and remove three 3/8” hex nuts that hold burner legs to firebox floor. One leg is located on right side front and two legs are located on backside of burner.
  • Page 34 10. Loosen Pilot Light’s hex shape base using a ½” open end wrench. Rotate counter clock-wise ¼ turn to loosen. 11. Pilot arrives from the factory set for NG. Push NG/LP Adjustment Clip inward all the way to set it for LP. See detail view, below.
  • Page 35 You must remove the left side Valve Access Panel to replace the pressure regulator. 16. Remove the left-side access panel mounted to the left outer skin and lay down gently without disconnecting any wires of in- ternal components. WARNING: DO NOT FORCE. EXCESSIVE FORCE MAY DAMAGE INTERNAL WIRING COMPONENTS! 17.
  • Page 36: Gas Pressure Requirements

    GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace.
  • Page 37 Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 38: Emergency Gas Shutoff Control

    EMERGENCY GAS SHUTOFF CONTROL This gas fireplace is equipped with an Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool. The shutoff valve and the control is located on the left side of the appliance behind the remote control receiver/battery holder. Insert bent end of glass latch tool into the hole in the gas shutoff control.
  • Page 39: Customer Information And Trouble-Shooting

    Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fire- place viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting"...
  • Page 40: Burners Air Shutter Controls

    (open) in small increments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON to inspect the Vent System. IMPORTANT: Try each new shutter setting approx. ½ hr. before making additional changes. NOTE:...
  • Page 41: Listing Label Representation

    LISTING LABEL REPRESENTATION...
  • Page 42: Mendota Warranty Qualification & Service Reference Form

    As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Op- tionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP...
  • Page 43 TAPE SHUT ---------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
  • Page 44: Mendota Extended Lifetime Protection And Limited Warranty

    2) This warranty is non-transferable and is made to the original retail purchaser, provided the purchase was made through an authorized Mendota dealer. Mendota is not responsible for any damage to or malfunction of the Insert unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation or operation, installation by unqualified personnel or breach of the conditions of this limited warranty will excuse Mendota from performance of any part of the limited warranty.
  • Page 45 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com www.mendotahearth.com Part #85-03-00907...

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