Mendota FV44I Gen 3 Assembly, Installation And Operating Instructions
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Mendota FV44I Gen 3 Assembly, Installation And Operating Instructions

Fullview direct vent gas fireplace insert heater
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MODEL NO. FV44I Décor Gen 3 FULLVIEW DIRECT VENT GAS FIREPLACE INSERT HEATER
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result causing property damage, personal injury or
loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gasses, unless a
certified kit is used.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and must be installed.
Installation and Operating Instructions
85-03-01060-D
AVERTISSEMENT. Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incendie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs
ou liquids inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incendies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
Cet appareil peut être installé dans une maison
préfabriquée (É.-U. seulement) ou mobile déjà installée à
demeure si les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les types de
gaz indiqués sur la plaque signalétique. Une trousse de
conversion est fournie avec cet appareil.
Une barrière conçue pour réduire le risque de brûlures
du verre chaud est fournie avec cet appareil et doit être
installée.
FV44i Décor Gen 3

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Summary of Contents for Mendota FV44I Gen 3

  • Page 1 Installation and Operating Instructions MODEL NO. FV44I Décor Gen 3 FULLVIEW DIRECT VENT GAS FIREPLACE INSERT HEATER WARNING: If the information in these instructions AVERTISSEMENT. Assurez-vous de bien suivre les is not followed exactly, a fire or explosion may instructions données dans cette notice pour réduire au result causing property damage, personal injury or minimum le risque d'incendie ou d'explosion ou pour loss of life.

  • Page 2: Hot Surfaces Are Normal

    Fall. 1.2 HOT SURFACES ARE NORMAL Mendota Inserts comply with ANSI Z21.88-2016 Standards for maximum surface temperatures (ambient plus 117 F) on exposed “combustible” surfaces adjacent to the Insert.

  • Page 3: Table Of Contents

    Table of Contents 1.1 I ..... 2 NITIAL IRING AND URING ROCEDURE 1.2 H ........2 URFACES ARE ORMAL 1.3 P ..2 ERIODIC AND ANNUAL CLEANING ARE REQUIRED 1.4 K ..........2 EEP THE FLUE WARM 2.1 SAFETY AND WARNING INFORMATION ....6 2.2 S ..........
  • Page 4 4.16 L ..........72 IGHTING HECKLIST 4.17 A ..72 HUTTER ONTROL AND LAME PPEARANCE 5.1 A ......... 73 ESTHETIC ONSIDERATIONS 5.2 H ........73 EATING ERFORMANCE ... 73 IMPORTANT NFORMATION FOR HOMEOWNER 5.4 OPERATING INFORMATION ......73 ........50 INSTALLATION HECK 4.2 U...
  • Page 5 6.6 B ..85 URNER LAME EIGHTS EFERENCE IAGRAM 7.1 I ......92 NSTALLER ERIFICATION HECKLIST 6.7 REPLACEMENT PARTS INFORMATION ....86 7.2 W ......93 ARRANTY OLICY TATEMENT...

  • Page 6: Safety And Warning Information

    2.1.1 Building Permit & Inspection Requirements All installations of Mendota fireplaces and inserts must comply with all the requirements stated in this Installation and Operating Manual. The dealer and/or installer must obtain all required building permits and inspection approvals from the local building inspection department or the local jurisdiction.

  • Page 7: Safety Warnings

    HIGH-ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7,500 ft., understand the need for gas input derating. Contact your local gas company to see if your gas type is already derated for your altitude or contact Mendota Technical Service for support.
  • Page 8 Never obstruct the flow of combustion and ventilation air. Keep the front of the fireplace clear of all obstacles and materials for servicing and proper operation. Use only Mendota approved Screens, Fronts and Trim Kits. Due to high temperature, the fireplace should be located out of traffic areas and away from furniture and draperies.
  • Page 9 Do not abuse the glass door assembly by striking the glass, slamming the door shut, etc. Use only authorized parts and materials obtained from Mendota Hearth when replacing defective or damaged glass, log sets, media, firebox inner liner s or trim kits.

  • Page 10: Requirements For Thec

    2.3 REQUIREMENTS FOR THE COMMONWEALTH OF MASS. The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall, horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.

  • Page 11: General Technical References

    If ignition system goes into lockout mode, always wait 5 minutes before attempting to re-light. Never block off convection air openings or paths. Trim panels or surrounds shall not seal ventilation openings in the fireplace. Always use Mendota decorative fronts and Mendota approved vent systems and vent caps only. 85-03-01060-D FV44i Décor Gen 3...
  • Page 12 ATTENTION It is important that the blowers are turned on during this step to prevent the curing smoke from staining the wall finish above the fireplace. Mendota reco mmends completing Step 1 prior to install ation of wall finish materials.
  • Page 13 3.2.1 Install Only in Woodburning fireplaces This Mendota Insert must be installed and serviced by a qualified installer, service agency, or the gas supplier. This Gas Fired Insert Heater can only be installed inside a Masonry Woodburning Fireplace cavity or inside a Factory Built Zero Clearance Woodburning Fireplace Cavity.
  • Page 14 3.2.3 Listing Label The listing label is located in the air gap on the left side of the Insert between the glass frame and outer edge of the Insert. It is secured to a chain and loosely inserted in the left air gap and can be pulled out to be viewed. Figure 3-3 Listing Label Figure 3-4 Serial Label Location 85-03-01060-D...
  • Page 15 3.2.4 Other Warning and Caution Labels A few warnings or caution labels are attached to this appliance body as required per code to inform you of important facts. You can find these labels on the right side outer surface of this appliance. Make certain you heed all the warning and caution statements during installation and maintenance of this appliance.
  • Page 16 Figure 3-12 Figure 3-13 85-03-01060-D FV44i Décor Gen 3 Page 16...
  • Page 17 3.2.5 FV44i Insert Ratings Information This Mendota Insert must be installed in an existing Masonry Wood Burning Fireplace or a Factory Built ZC Wood Burning Fireplace. MINIMUM FIREPLACE CAVITY SIZE REQUIREMENT: 33-1/4” WIDE X 24-1/4” HIGH X 17-3/4” DEEP (depth can be reduced using a surround with a deep outer edge finish).
  • Page 18 HINT: To greatly reduce surface temperatures surrou nding this Insert during operation, Mendota recommends operating the integrated convection air blowers which aid in cooling all surrounding surfaces. Mendota Inserts comply with ANSI Z21.88-2016 Standards for maximum surface temperatures (ambient plus 117 F) on exposed “combustible”...
  • Page 19 3.2.7 Overall Insert Dimensions Figure 3-16 Top View Figure 3-15 Front View Figure 3-18 Right Side View Figure 3-17 Left Side View 85-03-01060-D FV44i Décor Gen 3 Page 19...
  • Page 20 3.2.8 Insert Features Identification below. Identify the features included with this Insert and their locations. Figure 3-19 Insert Features Diagram , Figure 3-19 Insert Features Diagram Figure 3-20 MANUAL GAS SHUTOFF - LEFT SIDE Figure 3-21 SWITCHES- RIGHT SIDE 85-03-01060-D FV44i Décor Gen 3 Page 20...
  • Page 21 3.2.8.1 Convection Blower System Dual blowers are provided as standard equipment with this FV-44i Insert. The dual blowers have an air output rating of 190 CFM (in free air). This Insert is designed to operate with the blowers turned off or on. Turning the blower on aids in distributing and circulating heat to the room this Insert is installed in.
  • Page 22 3.2.9 Minimum Fireplace Size Requirements To install this gas-fired Insert inside a wood burning fireplace, minimum width, height and depth requirements apply, see table below. The required minimum width and height are constant. However, the depth required varies with the surround outer edge depth.
  • Page 23 4, above. If the measured distance is greater than 1-3/4”, you must consider a “custom surround” with a deeper outer edge depth. Mendota offers stock surrounds with outer edge depths of 5/16”, ½”...
  • Page 24 33” FLAT, 1/2” 1-3/4” In addition to these stock sizes, other Basix Surrounds are also offered for applications with Grace Decorative Fronts. Consult with your Mendota Dealer for specifics and availability. Table 3.2.10-1 BASIX SURROUND SIZES 85-03-01060-D FV44i Décor Gen 3...
  • Page 25 Faceplate surrounds are offered as stocked items in various sizes, shapes (rectangle and arched) and with three outer edge finish options. The deeper outer edge finishes allow installation of this Insert in cavities of shallower depths. Consult with your Mendota Dealer for specific details and availability. Use if installing one of these decorative door options: Andover Door Kit b.
  • Page 26 3.2.10.7 Surround Outer Edge Finish Options The outer edge (flange) of a Basix or Faceplate surrounds are offered in various sizes: 1. Flat outer edge: This type of outer edge is only available for rectangle shaped surrounds and uses a double hem bend edge designed to provide a flat outer edge appearance.
  • Page 27 You may request a rendering with known dimensions or you may supply the fireplace opening dimensions and request, as an example, equal reveal outside a Grace kit or a door kit. Mendota will provide you with a rendered image showing exact size and shape.
  • Page 28 3.2.11 Modifying ZC Woodburning Cabinets This gas fired Insert may be installed in a ZC wood burning cabinet that has been modified by removing the refractory, glass doors, screen rails, screen mesh, and log grates. The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace i nsert. Smoke shelves, shields, and baffles may be removed if attached by mechanica l fasteners.
  • Page 29 3.2.13 Clearances to Combustible Mantels An 8” combustible mantel may be installed at a minimum of 12" above the top of the heat outlet (35” up from the floor level of this Insert). Non-combustible (marble, brick, stone, metal etc.) mantels can be installed at any desired height above the top convection air opening.
  • Page 30 Figure 3-30 Mantel Clearance Reduction Method 85-03-01060-D FV44i Décor Gen 3 Page 30...
  • Page 31 3.2.14 Hearth Pad Requirement A non-combustible hearth protector with a thermal insulation rating of R-1 is required when installing this fireplace directly on the floor and must extend a minimum of 16" in front of the fireplace. For every 1” the fireplace is raised off the floor, the depth of the required hearth protector may be reduced by 2”.
  • Page 32 Chapter 3.2.17 Suitable Mantel, Facing & Hearth Pad Materials suitable facing materials. Note: The suggesti ons given in this section are Mendota Fireplace’s recommendations only. All local building code requirements must still be researched and followed. Figure 3-32 Re-facing Information 85-03-01060-D FV44i Décor Gen 3...
  • Page 33 3.2.17 Suitable Mantel, Facing & Hearth Pad Materials Use of ceramic glazed tiles as facing materials around a Mendota Insert is approved. Use caution when selecting tile adhesives. Avoid premixed tile adhesives which contain products that can off gas for long periods when exposed to heat. Use portland cement based unmixed tile adhesives or RTV Silicone to attach ceramic glazed tiles as facing in hot areas around this Insert.
  • Page 34 Mendota cautions that due to natural structural defects that can exist within marble and stone pieces, cracking and/or flaking of the marble or stone is possible and must be considered prior to selection and application around Mendota Inserts. Mendota further cautions that proper adhesives be used to attach stone facings.
  • Page 35 Always select the lowest moisture content wood substrate. Refer to Mendota Fireplace Insert Curing Instructions, Chapter 3.1.1. 85-03-01060-D FV44i Décor Gen 3...
  • Page 36 Note: The model depicted in the images in this document may not match the particular model you have selected. However, these instructions do apply commonly to all Mendota ZC Fireplace Inserts. All flat panel TVs are solid state electronic appliances and are vulnerable to high ambient temperatures.
  • Page 37 The FV-44i Insert must be vented vertically to the outside and must use one of the approved co-linear flexible ducting system s or a coaxial fl exible ducting system. Mendota recommends that both exhaust and air intake flex liners be run all the way to the vent cap. Seals between flex liners and unit top and vent cap must Do Not Use any silicone sealants at flex pipe joints.
  • Page 38 Chimney flues can vary in shape, size and type. During inspection, make note of the type of the flue system used. Professionally clean and make any repairs before installing a Mendota gas Insert. Especially, pay attention to unlined flues which may have missing or severely damaged mortar joints.
  • Page 39 3.2.20.7 Types of Chimney Tops and Vent Caps Chimney tops vary in shape and size and configuration. The vent cap selected for installation will require some modification to fit various chimney top types. Consult with your vent supplier. Figure 3-41 Single ZC Flue Cap Figure 3-42 Clay Liner Cover Figure 3-43 Open Top Clay Liner Figure 3-46 Concrete Cap Chimney...
  • Page 40 3.2.20.8 Side by Side installation of two Vent Caps When two or more vertical vent caps are located within proximity of one another, it is required that a galvanized steel 18-gauge or heavier barrier wall be installed between the two vent caps to eliminate recirculation of exhaust gases from one cap to another.
  • Page 41 3.2.20.9 Decorative Cover for Vent Cap It is acceptable to install a decorative stone, metal or terra cotta cover to disguise the vent terminal/cap used on Mendota Inserts if the decorative cover meets the following minimum requirements: The decorative cover shall be manufactured from noncombustible materials.

  • Page 42: Lectrical Echnical Eferences

    ELECTRICAL TECHNICAL REFERENCES 3.3.1 AC Power Requirements WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. When this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle.
  • Page 43 MC cable to the fireplace body side cover plate using the supplied strain relief clamps Notice: Mendota wants to make you aware of current NEC Codes that may be enforced by local authorities. Mendota cannot over - ride local building officials’...
  • Page 44 3.3.2 Backup DC Power Connection This appliance is factory equipped with a backup dc power connection port. The inlet port is factory mounted on the right side above the remote sync button and master power switch. This port can be utilized to connect the battery pack supplied with the Insert, to supply DC power to the unit when necessary.
  • Page 45 3.3.3 PF2 Ignition System Diagram Note: Connect wires in junction box located on the right side This appliance must be electrically connected and grounded of this appliance to house power using supplied wire nuts. in accordance with local codes or, in the absence of local codes, with the current NFPA 70- National Electric Code or CSA C22.1- Canadian Electrical Code.

  • Page 46: Lumbing Technical References

    CORRECT GAS PRESSURE AND PROPER GAS SUPPLY LINE SIZING IS IMPERATIVE TO THE SUCCESSFUL PERFORMANCE OF YOUR MENDOTA GAS FIREPLACE INSERT. BE SURE THE GAS SUPPLIER OR PLUMBER CAREFULLY CHECKS FOR CORRECT GAS PRESSURE AND GAS LINE SIZING WHEN INSTALLING THE FIREPLACE INSERT.
  • Page 47 3.4.3 Gas Pressure Requirements and Checking Two pressure taps for checking input and output gas pressures are located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2...
  • Page 48 3.4.6 Factory Installed Manual Gas Shutoff Valve A manual gas shutoff valve is factory installed and located within the left-side convection chamber. To operate the manual gas shutoff valve, insert the tip of the glass latch tool into the hole in the valve activation bracket. Rotate the tool clockwise 90- Degrees or until it stops to fully close the Valve.
  • Page 49 3.4.9 Gas Input Rate Verification 3.4.9.1 Natural Gas Input Rate Verification Verify main orifice size. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #38 for all elevations between 0-2000ft. NG orifice size shall be #39 for all elevations exceeding 2000ft. Verify that the Manifold Gas Pressure is within 3.5"...
  • Page 50 INSTALLATION INSTRUCTIONS 4.1 INSTALLATION CHECKLIST The instructions provided in this chapter are arranged in the sequence of occurrences. This installation checklist is supplied as a guide for installers to follow step by step. As you complete each step of the installation work, check mark the completed work item in the list, below.
  • Page 51 Philips head drywall screws that secure a cardboard L pincher at the bottom of each corner of the box. Lift the outer box vertically straight upward until lower edge of the box clears the top of the unit body. Set the box aside. Mendota recommends recycling the outer box. Figure 4-1 Outer Box Removal 85-03-01060-D FV44i Décor Gen 3...
  • Page 52 Once the outer box is removed, you will find the Insert body and a manual packet white box. This manual packet white box includes the items shown in the table, below. Contact Mendota Technical Service if any parts are missing.
  • Page 53 4.4 WHAT IS NOT INCLUDED WITH THIS APPLIANCE? Surround, log set, firebox lining or decorative front are not included with this base Insert product. One of many surround options, log set options, firebox inner liner options and decorative fronts options must be selected and purchased separately. 4.5 UNBOLTING INSERT FROM PALLET The Insert body is bolted to the pallet top surface using 1/2”...
  • Page 54 4.6 BENDING UP THE SHIPPING CLIPS Once the unit is detached from the pallet by removing the securing lag screws that hold these shipping clips to the pallet, either bend these clips up 90-degrees or break them off using a screw driver and back and forth cold working motion (see below). A bending relief is provided within the clip to ease bending or breaking.
  • Page 55 The leveling bolts supplied are designed specifically for application with this product. only use leveling bolts supplied by Mendota and for leveling purposes only. Never use leveling bolts for purposes of lifting unit up to make up for ash lip heights or other lifting or raising needs.
  • Page 56 4.8 GLASS DOOR REMOVAL AND REINSTALLATION 4.8.1 To Remove Door Use the glass latch tool to disconnect the spring latches from the glass frame. Insert tool into hole in latch, pull towards you and rotate 90- degrees to disengage top latches. Remove tool. There are two spring latches on top of this gas fireplace.
  • Page 57 4.9 LIGHT BULB AND LIGHT LENS INSTALLATION WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Before you install a firebox inner liner kit or a log set, install the accent light bulb and the accent light lens kit. To install the light bulb and light lens kit, follow these instructions: 1.
  • Page 58 Kit # HA-58-00410 for Mendota Model FV44i Decor This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
  • Page 59 4.10.2 Pressure Regulator Conversion WARNING: Failure to position the parts in accordance with these diagrams or failu re to use only parts specifical ly approved with this appliance may result in prop erty damage or personal injury. See Figure 3-14-1: Using a Torx T20 (supplied) or slotted screwdriver, remove and discard the two pressure-regulator mounting screws (A);...
  • Page 60 Locate Pilot Light on left side of firebox between the two air shutter boxes. While holding the pilot base body with large vice grips tightly, loosen pilot light hood using a 7/16” open end wrench on the hex shaped base. Rotate counter clock-wise ¼ turn to loosen. DO NOT REMOVE THE PILOT HOOD, ONLY LOOSEN.
  • Page 61 4.10.4 Burner Ignition Characteristics Note: Connect gas supply and verify that the minimum inlet and outlet pressures are conforming. Once the conversion to LPG and all the above steps have been completed, light the main burners. Use remote transmitter to turn on pilot light and burners. Main burner should now light IMMEDIATELY and flame should not "lift"...
  • Page 62 4.11 FIREPLACE CAVITY PREPARATION Remove glass doors, metal fire screens, etc. from existing fireplace. Verify that there is the required minimum clearance from the floor to the bottom of an existing mantel and a 16" minimum non-combustible hearth extension in front of the glass surface if a raised hearth is not supplied. See Chapter and Chapter Error! Reference source not found.
  • Page 63 4” exhaust flex and 6” air intake flex with spring spacers between the two flex pipes. NOTE: Mendota recommends that both exhaust and air intake flex liners be run all the way to the vent cap. Seals between flex liners and unit top and vent cap must be permanent and as air tight as possible. Never use silicone sealants in pipe joints.
  • Page 64 4.12.1 Removing Vent Adapter from top of unit Remove the vent adapter by unlatching spring loaded lever from front of the unit. Use the glass latch tool to hook into the latch, pull forward and lift latch up to release. Figure 4-19 Removing Vent Adapter Square Cap Round...
  • Page 65 4.12.2 Dropping Flex Vent Liners Figure 4-22 Installing Flex Liners Measure the chimney height from the top of the chimney (or the existing flue liner) to a point 12" (300 mm) above the floor of the fireplace hearth. It may be necessary to drop a rope and measure the rope itself. Be sure to allow for all offsets in existing chimney.
  • Page 66 4.12.3 Attaching Flue Liners to Vent Cap Four hose clamps are supplied with each Mendota vent kit. Four #8 sheet metal screws are needed which are not supplied with Mendota vent kits. For vent kits (other brands) obtained from other distributors or suppliers, acquire four 4” diameter hose clamps and eight #8 sheet metal screws.
  • Page 67 4.12.5 Air Intake Damper Adjustment Suggestions The Insert's vent adapter has a damper plate located on the 3" air intake tube. The vent damper comes from the factory set at a 45-degree position. Set the damper according to the length of venting used. ❑...
  • Page 68 4.13 ATTACHING WARNING LABEL TO ZC WOODBURNING FIREPLACE FLOOR A Warning Label is supplied with the Installation Manual Packet for this appliance. Before installing this appliance in the ZC Woodburning Fireplace, this label must be mechanically attached to the ZC Woodburning Fireplace floor using self-drilling sheet metal screws (not supplied).
  • Page 69 4.14 INSERT BODY INSTALLATION Carefully slide Insert body into the fireplace opening about 6”. 2. Make final Gas Line connections and perform leak tests. Make final Electrical Connections and verify power connection. 4. Create large vertical loops behind or to the side of the Insert body with both excess gas flex line and excess electrical MC Cable.
  • Page 70 If you wish, you may use the four #8 X 1/2” long sheet metal screws provided to secure the Basix or Faceplate permanently to the Insert body. However, Mendota discourages doing so unless necessary. Always properly level and plumb the Insert body to prevent tipping of the insert. Failure to properly level and plumb the Insert body may lead to the Insert body tipping forward and pushing the Basix or Faceplate hooks off the shoulder rivets.
  • Page 71 4.15 LOG SET/ MEDIA INSTALLATION Four distinctive wood species log sets, natural river rocks, tumbled marble and four distinctive glass media are available as options for this model Insert. Select one or multiple media options. Consult with your Mendota dealer. 1. Driftwood Log Set 5.
  • Page 72 4.16 LIGHTING CHECKLIST Be sure to check these items before final operation of the fireplace Insert. ❑ All items on "Installation Checklist" must be completed. ❑ Carefully follow all lighting and log installation instructions. Make certain that pilot flame lights immediately and lights the burner.
  • Page 73 We are committed to quality and satisfaction for all Mendota owners. Thank you for choosing a Mendota to be a source of comfort and beauty in your home.
  • Page 74 (Note: If you do not hear any beeps when you press the sync button, contact your Mendota dealer or installer for assistance.) Within seven seconds, press the “on” button on the remote control. The fireplace will beep four times to indicate that the remote control’s command is accepted and sets to the particular code of that controller.
  • Page 75 5.4.3 Remote Control Functions NOTE: You will hear an audible beep once every time a remote-control button is pressed, signaling that the command has been received. If you do not hear the beep, press the button again. Locate the four function buttons on the remote control: On/Off Button: This button turns the fireplace on or off.
  • Page 76 5.5 REMOTE CONTROL OPERATING INSTRUCTIONS 5.5.1 To Turn on the Fireplace NOTE: If the fireplace does not respond to the remote-control commands, the fireplace system may have entered “safety Chapter 5.11.12 Why won’t my fireplace turn on?. lockout” mode. To reset the system, see 1.
  • Page 77 5.5.4 Icon Details Mode Button: Pressing the mode button toggles between the various available functions: flame height, fan speed, accent light intensity. Flame Height: Six flame height levels are available. While the flame height icon is displayed, pressing the up or down button once will increase or decrease the flame height by one of six increments.
  • Page 78 Note: The snowflake icon will be visible on the display at all times when in CPI mode. Recommended: Mendota recommends that CPI mode is used during the winter months ° when the average daily high temperature falls below 50 F.
  • Page 79 5.8 FIRST TIME LIGHTING INSTRUCTIONS WHAT TO DO IF YOU SMELL GAS Warning: If you do not follow these instructions • Do not light any appliance. exactly, a fire or explosion • Do not touch any light switch. • may result causing property Do not use any phone in your building.
  • Page 80 5.11.2 Where can I find the model and serial numbers? When requesting service, you will be asked to provide the model number and serial number to your Mendota dealer. This information will expedite the warranty verification process. This is an example of your listing label: Listing label location: The listing label is located in the air gap on the left side of the Insert between the glass frame side and the outer edge of the Insert.
  • Page 81 5.11.3 Can I operate my Insert during power outages? This electronic ignition system uses the supplied 110VAC power when it is available for all functions of this system. If you experience a power outage, plug in the battery pack (6V DC maximum, supplied with this fireplace) to the fireplace backup power inlet port.
  • Page 82 These adjustments should be made by a qualified technician to achieve the best flame performance. Contact your installer or Mendota dealer if you feel your fireplace is not burning correctly. Improper setup and adjustment is not covered under warranty.
  • Page 83 This should clear the lockout mode. Turn on the remote and start the fireplace. Ensure the master switch is in the run/on position. After completing these steps, contact your Mendota dealer if fireplace won’t turn on. 5.11.13 What happens when I first light my fireplace? When you first light your fireplace, the initial curing phase is initiated.
  • Page 84 MAINTENANCE INFORMATION 6.1 REQUIRED PERIODIC INSPECTIONS Check to verify that the vent system and vent cap are open and free of blockage. Have qualified service person check the operation of the pilot light. Pilot light must light within the first five to eight seconds of ignitor sparks initiation.
  • Page 85 If you are using a “backyard” Natural Gas well as the gas source, you must submit formal gas analysis data sheets to Mendota Fireplace s for review and calculation of proper main burner orifice sizes prior to first firing. It is known that unpurified Natural Gas from “back yard” wells can contain high energy levels causing over firing.
  • Page 86 6.7 REPLACEMENT PARTS INFORMATION 6.7.1 Replacement Parts List Please contact your Mendota Dealer for parts availability and parts pricing. PART ITEM NUMBER DESCRIPTION 05-02-00344 Valve, 885 ProFlame (NG) SIT# 0.885.001 05-04-00075 PILOT, 2-WAY HOOD 05-02-00381 SIT ProFlame II Module, 0.584.306...
  • Page 87 6.7.2 Convection Air Blower System Parts Figure 6-3 Blower System Parts 85-03-01060-D FV44i Décor Gen 3 Page 87...
  • Page 88 6.7.3 Burner System Parts Figure 6-4 Burners Systems Parts 85-03-01060-D FV44i Décor Gen 3 Page 88...
  • Page 89 6.7.4 Gas Valve Train Parts Figure 6-5 Gas Valve Train Parts Figure 6-6 Gas Valve Assembly Parts 85-03-01060-D FV44i Décor Gen 3 Page 89...
  • Page 90 6.7.5 Ignition Control Module Assembly Parts 6.7.6 Accent Light Figure 6-7 Accent Light Bulb & Lens Installation Figure 6-8 Accent Light Lens Installation 85-03-01060-D FV44i Décor Gen 3 Page 90...
  • Page 91 6.7.7 Glass Frame Parts Replacement Procedure WARNING: do not use substitute materials. All replacement materials must be certified and obtained through Mendota fireplaces. TO REPLACE DAMAGED GLASS Bend glass retainer tabs up 90 degrees. Four tabs hold down the glass and gasket assembly.
  • Page 92 The following information verifies proper installation and operation of your Mendota fireplace Insert. All installation and operating instructions must be carefully followed. This Mendota fireplace Insert must be installed and serviced by a qualified installer, service agency, or the gas supplier.
  • Page 93 7.2 WARRANTY POLICY STATEMENT Mendota Fireplace, a division of Johnson Gas Appliance Company, extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below.
  • Page 94 Owner accepts that this appliance requires close monitoring of children and vulnerable individuals who are in the vicinity of this appliance when it is in operation. Mendota does not assume or accept any liability claims for burns or other physical or material damages resulting from touching hot glass surface and hot metal surfaces that are part of this appliance or other adjacent object such as hearth pads and mantels that may heat up during operation of this appliance.
  • Page 95 7.2.4 How to Obtain Warranty Service If you discover a problem that you believe to be covered by the warranty, you must report to your Mendota Dealer within 30 days, with proof of purchase, purchase date, model name and serial number.
  • Page 96 7.2.5 Owner Registration After installation, Mendota fireplace owners must register with Mendota to qualify for the Lifetime Limited Warranty within 30 days. Product registration will activate your Lifetime Limited Warranty. Owners should complete the forms available at: http://mendotahearth.com/gas-fireplace-and-stove-registration.php Note: Your Mendota dealer can assist with warranty applications and information.
  • Page 97 Thank you for choosing Mendota.
  • Page 98 Johnson Gas Appliance Company 520 E Avenue NW Cedar Rapids, Iowa 52405 Mendota Warranty Registration...

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