Mendota FV44i-PF2 Installation & Operating Instructions Manual
Mendota FV44i-PF2 Installation & Operating Instructions Manual

Mendota FV44i-PF2 Installation & Operating Instructions Manual

Full view direct vent gas fireplace insert with premium texture fiber logs combustion system

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Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any oth-
er appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
WARNING
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fitter;
A CO detector shall be installed in the room where the
appliance is installed.
CAUTION
THESE INSTRUCTIONS ARE TO REMAIN WITH THE
HOMEOWNER.
Full View Direct Vent Gas Fireplace Insert
Premium Texture Fiber Logs Combustion System
INSTALLATION & OPERATING INSTRUCTIONS
MODEL NO. FV44i-PF2
DOCUMENT: FV44i-PF2-0214
With
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury or prop-
erty damage. Refer to this manual. For assistance or
additional information consult a qualified installer, ser-
vice agency or the gas supplier.
A qualified installer, service agency, or the gas suppli-
er must perform installation and service.
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap-
pliance.
Do not operate this appliance with the glass removed,
cracked or broken. A licensed or qualified person
should do replacement of glass.
Mendota gas fireplaces are heat producing appliances.
Do not burn wood, paper or other materials in this fire-
place. This fireplace is designed as a supplement
heat source. It is advisable to have an alternative pri-
mary heat supply.
WA
The installation must conform with local codes or, in
the absence of local codes, with the current National
Fuel Gas Code, ANSI Z223.1, or the current Natural
Gas and Propane Installation Code, CSA B149.1
This appliance may be installed in an aftermarket per-
manently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
FOR YOUR SAFETY
WARNING
WARNING

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Summary of Contents for Mendota FV44i-PF2

  • Page 1 WARNING personal injury or loss of life. Mendota gas fireplaces are heat producing appliances. Do not burn wood, paper or other materials in this fire- place. This fireplace is designed as a supplement heat source.
  • Page 2: Table Of Contents

    GAS FLAME ADJUSTMENT ..............................41 ............................42 EPLACEMENT AND ERVICE ARTS BASIX SURROUNDS AND FACEPLATES INFORMATION ....................43 BACKUP DC POWER INLET CONNECTOR MOUNTING INFORMATION ................ 44 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ..............48 MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY ................. 50...
  • Page 3: Specifications

    The FV-44i Fireplace Insert must be installed and serviced by a Mendota approved serviceperson. Any adjustments to burner, pilot, logs or coal bed must be made by a Mendota approved service person. If pilot goes out, always wait five (5)
  • Page 4: Safety And Warning Information

    SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water.
  • Page 5: Building Permit And Installation Inspection Approval Requirements

    Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap- proved service person if there is any delay in burner light off.
  • Page 6: General Information

    HEATING PERFORMANCE The Mendota FV-44i I Fireplace Insert is a true, high efficiency gas heater. The Mendota Insert will usually heat a large ar- ea of your home if situated to maximize heat circulation. NOTE: The Mendota Insert is designed as a supplemental heat source.
  • Page 7: Specifications & Clearances

    MENDOTA FV-44i GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES Minimum Allowable Fireplace Opening: 34-1/2” wide X 24” high X 17-1/8” Deep (Varies based on outer edge return depth of Basix/ Faceplate) FV-44i Surrounds Dimensions Inches Inches 1016 TOP VIEW...
  • Page 8: Installation Instructions

    CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most current edition, also known as...
  • Page 9: Flue Venting

    FLUE VENTING The FV-44i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. Note: In the USA, run only the 4” exhaust liner to the Vertical Vent Cap. In the USA, run the 3” air intake past the existing chimney damper about 2 feet.
  • Page 10 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3"...
  • Page 11 Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert. Tightly secure 3” and 4” flex vents with clamps provided. Seal vent cap/flashing to top of chimney with weatherproof sealer. Seal areas between flex pipes and existing chimney, at damper area, with unfaced fiberglass insulation.
  • Page 12: Raised Hearth Specifications

    Be sure all items on Installation Check-Off List have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. 21. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
  • Page 13: Gas Supply Requirements

    GAS SUPPLY LINE SIZING The Mendota Gas Insert comes equipped with a 3/8" N.P.T. [1.0 cm] inlet on the main gas valve. Gas supply piping may enter the cabinet from either the left or rear side. A 48” X 3/8” SS Flex supply line is supplied in the Manual Packet with this Insert.
  • Page 14: Gas Pressure Checking Requirements

    GAS PRESSURE CHECKING REQUIREMENTS A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. [See Gas Pressure Chart Pg. 13]. If supply gas pressures exceed 1/2 PSIG [3.5KPA], the appliance must be isolated from its supply with the factory in- stalled manual shut-off valve.
  • Page 15: Gas Pressure Requirements

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 16: Electrical Requirements

    ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle.
  • Page 17: High Altitude Installations

    INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 8 with  clamps securely in place and all joints leak proof.
  • Page 18: Door Removal And Replacement

    DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. To Unlatch Glass Frame Latches: 1. Insert Glass Latch Tool into hole in latch (two latches exist at top of glass frame). 2.
  • Page 19: Fv-44I Log Set Installation Instructions

    FV-44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE. FV-44i LOG SET PARTS IDENTIFICATION DIAGRAM...
  • Page 27 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED.
  • Page 28: Before You Begin

    BEFORE YOU BEGIN Read this entire manual before you use your new fireplace insert(especially the section “Safety Precautions”). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Wall Receiver will “beep” once every time a Remote Transmitter Key is pressed, signaling that the command has been received.
  • Page 29: Remote Transmitter Operating Instructions

    Once you set the desired fan control, the system will re- member your selected fan speed until you manually change it. Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps.
  • Page 30: Temperature Indicator ( F Or C)

    TEMPERATURE INDICATOR ( F or 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat Key. 3. Look at the LCD display to verify that your desired indicator ( F or C) is being displayed.
  • Page 31: First Time" Pilot Lighting Instructions

    “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1.
  • Page 32: Ipi/Standing Pilot System Information

    On/Off button to activate the fire- place. NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls below 50 F. This will keep the fireplace chimney heated for proper up- draft during burner ignition and it will also eliminate excessive condensation of exhaust vapors on the door glass.
  • Page 33: Fv-44I Gas Ignition System Wiring Diagram

    FV-44i GAS IGNITION SYSTEM WIRING DIAGRAM...
  • Page 34: Maintenance

    MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person.
  • Page 35: Natural To Lp Gas Conversion

    NATURAL TO LP GAS CONVERSION Motorized Kit # HA-58-00302 for Mendota Model FV-44i LP Pressure This conversion kit shall be installed by a qualified service agency in Regulator accordance with the manufacturer’s instructions and all applicable [10.0-5.5"WC] # 907.012 codes and requirements of the authority having jurisdiction. If the in-...
  • Page 36 WARNING: It is of the utmost importance that the correct burner orifices be installed for both the rear and front burners. It is highly recommended that you remove the left side blower assembly and the left side exterior controls box before attempting to replace the pressure regulator.
  • Page 37: Lp Pressure Regulator Conversion Instructions

    LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifical- ly approved with this appliance may result in property damage or personal injury.
  • Page 38: Lp Gas Pressure Requirements

    LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace.
  • Page 39 Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 40: Blower System Information

    BLOWER SYSTEM INFORMATION WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
  • Page 41: Customer Information And Trouble-Shooting

    Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fire- place viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting"...
  • Page 42: Gas Flame Adjustment

    3. If flame is too "orange" or is causing sooting on viewing glass, pull air shutter knob out (open) in approx. 1/8" incre- ments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON.
  • Page 43: Replacement And Service Parts

    Replacement and Service Parts Note: Glass replacement is to be done by ordering the complete Glass Frame assembly #HA-58-00029. This assembly includes all necessary gaskets, glass and steel frame. Any replacement of glass other than this method voids the warran- ty and my cause injury FV-44i VALVE ASSEMBLY REPLACEMENT PARTS FV-44i VALVE ASSEMBLY REPLACEMENT PARTS LIST...
  • Page 44: Basix Surrounds And Faceplates Information

    BASIX SURROUNDS AND FACEPLATES INFORMATION Basix Surround: The Basix is designed to attach to the fireplace insert and to cover the main fireplace opening and pro- vide a finished aesthetic appearance. Additional decorative fronts that are designed to specifically attach to the Basix Sur- round are available (consult with your dealer on the various decorative fronts available for the Basix Surrounds).
  • Page 45: Backup Dc Power Inlet Connector Mounting Information

    Backup DC Power Inlet port is more important than aesthetic appeal at other times. Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the left edge return and instruct the homeowner how to connect the Backup Battery Pack.
  • Page 46 How to move the Backup DC Power Inlet Port To move the Backup Battery Power Inlet Port to a new location, follow these instructions. 1. Locate the DC Power Inlet Port connector which is mounted di- rectly beneath the Master Switch. 2.
  • Page 47 7. If mounting on the front face of the Surround/Faceplate, mount the Backup DC Power Inlet Port fitting to the Face DC Inlet Mount Bracket. See diagram, below. Tighten nut. 8. Lay the Surround/Faceplate in front of this appliance with visible face down. 9.
  • Page 49: Mendota Warranty Qualification & Service Reference Form

    As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Op- tionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.ASP...
  • Page 50 TAPE SHUT ---------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
  • Page 51: Mendota Extended Protection And Limited Warranty

    BELOW. This new Mendota Fireplace must be installed & serviced by a competent, authorized service contractor. It must be installed and operated at all times in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota person.
  • Page 52 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com www.mendotahearth.com Part #85-03-00800...

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