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FULLVIEW ARCH DIRECT VENT GAS FIREPLACE HEATER
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property dam-
age, personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas suppli-
er.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
85-03-00944
Model FV41-ARCH
INSTALLATION INSTRUCTIONS MANUAL
DOCUMENT NO. FV41-ARCH-1214
1 |
P a g e
AVERTISSEMENT : Assurez-vous de bien
les instructions donné dans cette notice pour réduire au min-
imum le risque d'incendie ou pour éviter tout dommage
matéeriel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vape-
rurs ou liquides inflammables dans le voisinage de cet
appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d'allumer d'appareil.
Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appe-
lez le service dos incendies.
L'installation et service doit être exécuté par un quali-
fié installer, agence de service ou le fournisseur de gaz.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour consulta-
tion ultérieure.
suivre
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Summary of Contents for Mendota FV41-ARCH
- Page 1 FULLVIEW ARCH DIRECT VENT GAS FIREPLACE HEATER Model FV41-ARCH INSTALLATION INSTRUCTIONS MANUAL DOCUMENT NO. FV41-ARCH-1214 WARNING: If the information in this manual is not followed AVERTISSEMENT : Assurez-vous de bien suivre exactly, a fire or explosion may result causing property dam- les instructions donné...
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Page 2: Safety And Warning Information
WARNING Cet appareil peut être installé dans un maison Mendota gas fireplaces are heat producing appliances. préfabriquée (mobile) déjà installée à demeure si les Do not burn wood, paper or other materials in this fire- règlements locaux le permettent. - Page 3 Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house.
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Page 4: Table Of Contents
TABLE OF CONTENTS SAFETY AND WARNING INFORMATION ..................2 TABLE OF CONTENTS ........................4 SAFETY AND WARNING INFORMATION ..................6 SPECIFIC REQUIREMENTS FOR THE COMMON WEALTH OF MASSACHUSETTS ...... 7 INTRODUCTION ..........................8 BUILDING PERMIT AND INSTALLATION INSPECTION APPROVAL REQUIREMENTS ....8 ... - Page 5 FV-41 ARCH LOG SET INSTALLATION INSTRUCTIONS ............... 58 SAFETY BARRIER ..........................67 LISTING LABEL INFORMATION ....................... 68 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM ........ 69 MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY ..........71 85-03-00944 P a g e...
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Page 6: Safety And Warning Information
SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc- tions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water. -
Page 7: Specific Requirements For The Common Wealth Of Massachusetts
Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1. -
Page 8: Introduction
Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap- proved service person if there is any delay in burner light off. -
Page 9: Technical Specifications
HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions. 85-03-00944 P a g e... -
Page 10: General Installation Information
The FV41-ARCH Fireplace must be installed and serviced by a Mendota approved serviceperson. Any adjustments to burner, pilot, logs or coal bed must be made by a Mendota approved service person. If pilot goes out, always wait five (5) minutes be- fore attempting to relight pilot. -
Page 11: Fv-41-Arch General Specifications
FV-41-ARCH GENERAL SPECIFICATIONS OVERALL APPLIANCE DIMENSIONS AND FEATURES 9 1/16 in 19 5/8 in 19 5/8 in 10 1/8 in 42 1/8 in 19 3/16 in 39 1/4 in 32 1/2 in 4 13/16 in 1 9/16 in 9 15/16 in HEAT TRANSFER DUCTS CONNECTION PORTS 5"... -
Page 12: Fv-41-Arch General Specifications Planning The Installation
FV-41-ARCH GENERAL SPECIFICATIONS 45" MIN. 35-1/2" ROUGH FRAMING WIDTH 49 3 4 " 9" TO VENT 32 1 8 " 17 11 16 " PIPE CENTER 17 11 19-1/2" MIN. 16 " DEPTH 49 3 4 " 70 5 16 " MINIMUM ROUGH FRAMING DIMENSIONS HEIGHT 50-1/2"... -
Page 13: Planning The Installation
PLANNING THE INSTALLATION When planning on appliance installation, it is necessary to determine the following information before installing: Where the appliance is to be installed. The vent system configuration to be used. Gas supply piping. Electrical Wiring. ... -
Page 14: Framing Dimensions
FRAMING DIMENSIONS Rough Framing Dimensions Minimum Rough Framing Dimensions The Rough Framing Dimensions must be main- DESCRIPTION DIMENSION (INCHES) tained to allow this fireplace to slide into the fram- Width 45” ing cavity with a 90 elbow installed on the top starter collar. -
Page 15: Clearances To Combustibles From Appliance Surfaces
CLEARANCES TO COMBUSTIBLES FROM APPLIANCE SURFACES Clearances to Combustibles 0" CLEARANCE FROM TOP STANDOFFS 1/2" CLEARANCE FROM BACK 1/2" CLEARANCE FROM SIDES 85-03-00944 15 | P a g e... -
Page 16: Mantel Clearances
MANTEL CLEARANCES Mantel Clearances for this fireplace may be measured from the top of the convection air opening or the floor level of this fireplace. The location that is referenced normally to measure mantel clearances is the Top of the Convection Air Opening. For ease, however, measure up from the floor level of this fireplace. -
Page 17: Framing Depth & Finishing Guides
Bentley Guides following the instructions supplied with the Bentley Doors. WARNING: This appliance may be installed only with the certified Fronts and Doors listed on this page. Never install Doors or Fronts on this appliance that aren’t certified by Mendota. FINISHING GUIDES... -
Page 18: Finishing Materials Installation
FINISHING MATERIALS INSTALLATION All finishing materials that surround this fireplace’s arch profile must extend out from the face surface of this fireplace 1 inch. Tiles and Faux Rock If installing Tiles or Faux Rock, first install a ½” thick (minimum) Cement Board (Hardibacker or Durock Brand) over the face of the fireplace and framing members. -
Page 19: Hearth Protection Pad Requirements
HEARTH PROTECTION PAD REQUIREMENTS Hearth Protection R Rating: MINIMUM R-1 IS REQUIRED. USE OF A ½” THICK (MINIMUM) CEMENT BOARD (Micore 300 Board ½” thick plus ¼” thick mortar (ThinSet type) plus ¼” thick ceramic tile exceed the R-1 requirement. Use this as a reference, if in doubt. -
Page 20: Backup Dc Power Inlet Port Installation
BACKUP DC POWER INLET PORT INSTALLATION Under normal conditions when AC power is available, this appliance is designed to oper- ate on 110 VAC power. During power outag- es, it is designed to operate using 6 V DC backup power. This appliance is supplied with a DC power inlet harness, a single gang outlet box and two single cover plates. -
Page 21: Gas Supply Requirements
Correct gas pressure and proper gas supply line sizing is required. GAS SUPPLY LINE SIZING This Mendota Gas Fireplace comes equipped with a 1/2" N.P.T. Fe- male inlet. Gas supply piping must enter the Fireplace cabinet on the left side. -
Page 22: Gas Pressure Requirements
GAS PRESSURE REQUIREMENTS One of the main causes of operating problems with gas appliances can be improper gas pressure! Problems such as changes in flame color or configuration, gas pilot or burner outages, intermittent operation, changes in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pres- sure at the time of the installation. -
Page 23: Gas Input Rate Verication Requirements
GAS INPUT RATE VERICATION REQUIREMENTS Natural Gas Applications Gas Input Rate Verification Procedures Verify burner Orifice Sizes. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #42 for both the front and rear burner for 0-2000 feet elevation. For elevations exceeding 2000 feet the front burner orifice shall be #42 and the rear burner orifice shall be #43. -
Page 24: General Installation Instructions
National Fuel Gas Code. In the absence of local codes, the installation must conform to the most current edition of the National Fuel Gas Code ANSI Z223.1, also known as NFPA 54. NOTE: The Mendota FV-41 Fireplace is approved for mobile home and bedroom installations. -
Page 25: General Flue Venting Instructions
Common vent systems are prohibited. To assure proper venting performance of this high-performance Mendota Direct Vent Fireplace, it is critical that all brands of vent pipe sections are sealed tightly and leak-proof. This means that all pipe sections must be carefully rotated into the fully "twist-locked"... -
Page 26: Exterior Vent Locations And Restrictions
EXTERIOR VENT LOCATIONS AND RESTRICTIONS Exterior Vent ALL MEASUREMENTS FROM CENTER-LINE OF VENT CAP - - - Vent Terminal Air Supply Inlet Area where terminal is not permitted Clearance above grade, veranda, porch, deck, or balco- *Not to be installed above a meter/regulator assembly ny (*12 inches (30 cm) minimum). -
Page 27: Flue Venting Components Identification
DO NOT SEPARATE TELESCOPING SECTIONS. USE TELESCOPING SECTIONS AS COMPLETE ASSEMBLIES. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please contact the Mendota technical service department for specific venting requirements and venting restrictions. ITEM DESCRIPTION 6" or 7” PIPE (DuraVent 6”/Amerivent 7”), 9”, 12”... -
Page 28: Arch Master Flue Venting Requirements Chart
No reduction in horizon- tal is required for the 90 elbows used. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please contact the Mendota technical service department for specific vent- ing requirements and venting restrictions. ZONE "B" V min H max 0 in. -
Page 29: Important Venting Configuration Notes
USING 90 ELBOWS IN ZONE “B” The FV-41 ARCH Fireplace by MENDOTA allows maximum flexibility in the use of 90 elbows in the vent system. The length of the first straight vertical section directly connected to the fireplace’s starter collar determines the maximum hori- zontal run and the number of 90 elbows allowed for this fireplace. -
Page 30: Approved Vent Systems
APPROVED VENT SYSTEMS QUICK REFERENCE CHART STRAIGHT UP, VERTICAL VENTING ZERO VERTICAL HORIZONTAL TERMINATION VERTICAL RISE HORIZONTAL TERMINATION 61 FEET MAXIMUM APPROVED APPROVED APPROVED VERTICAL RISE DUAL 90° ELBOWS HORIZONTAL TERMINATION VERTICAL RISE DUAL 90° ELBOWS VERTICAL TERMINATION ZERO VERTICAL DUAL 90°... -
Page 31: Zero Rise Horizontal Termination
ZERO RISE HORIZONTAL TERMINATION The FV-41 ARCH Fireplace must be installed by a qualified Mendota approved serviceperson. A Maximum Horizontal Run allowed is 18 inches if a 90-degree elbow is connected directly to this fireplace’s flue starter collar. When a 90-degree elbow is connected directly to this fireplace, the horizontal centerline of the 90ºelbow will be 46” inch- es up from the floor level of this Fireplace. - Page 32 45-1/2" 42-1/2” 46” 85-03-00944 32 | P a g e...
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Page 33: Vertical Rise Horizontal Termination
This will cause high temperatures and the possibility of a fire. This FV-41 ARCH Fireplace must be installed by a qualified Mendota service person 1. Position fireplace in desired location. See Figure 13 for guidelines on proper vent cap placement on exterior of home. - Page 34 85-03-00944 34 | P a g e...
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Page 35: Vertical Through-The Roof Venting
Doing so will continue to allow the use of the 51 feet maximum vertical run. The FV-41 ARCH Fireplace must be installed by a qualified Mendota approved serviceperson. 1. Place the fireplace in its desired location. Drop a plum bob from the ceiling to the position of the fireplace flue exit. - Page 36 FEET MAXIMUM 85-03-00944 36 | P a g e...
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Page 37: Vertical Through-The-Roof Venting Using Four 90 Elbows
Mendota has spent considerable time and effort in the design of this fireplace and its venting system. Through this effort, Mendota has been able to certify the use of Four 90 elbows. -
Page 38: Installation Check Off List
INSTALLATION CHECK OFF LIST Co-axial vent rigid pipe, wall vent cap or roof vent cap must be installed by a Mendota approved person in accordance with instructions. All joints must be secured, "twist- locked" and leak-proof. 1000ºF sealant must be used on the inner pipe joints of all DuraVent pipe sections. -
Page 39: Arch Door Operation
FV-41 ARCH DOOR OPERATION TO REMOVE DOOR 1. Use the glass latch tool to disconnect the spring latches from the glass frame. Insert tool into hole in latch, pull towards you and Rotate 90 degrees to disengage top latches. Remove tool. There are two spring latches on top of this gas fireplace. -
Page 40: Glass Frame Assembly Repair And Replacement
GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT DO NOT substitute other manufac- turer's materials or components. WARNING WARNING DO NOT operate unit with cracked, Use only authorized parts and Do not operate this appliance broken or missing glass. materials obtained from Johnson with the glass removed, cracked Gas Appliance Company when or broken. -
Page 41: Blower System Information
BLOWER SYSTEM INFORMATION WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Dual blowers are provided as standard equipment with this FV-41 fireplace. The dual blowers have an air output rating of 210 CFM (in free air). -
Page 42: Flame Appearance Adjustment
3. If flames are too "orange" or are causing sooting, open Air Shutters until flames begin to turn blue. NOTE: If sooting does not stop, turn off fireplace & call a Mendota Service Person. IMPORTANT: Try each new shutter setting for approx. 1/2 hour before making additional changes. -
Page 43: Trouble Shooting & Maintenance Information
MAINTAINING CORRECT PILOT-FLAME, PILOT OUTAGE & RELIGHTING The pilot flame must be checked during initial installation and annually by a qualified Mendota Technician. This appliance utilizes Flame Rectification Technology. If the pilot flame is turned down too low, the flame sensor may not detect the pilot flame and the pilot light may not stay lit. -
Page 44: Maintenance
MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person. -
Page 45: Natural To Lp Gas Conversion
établis dans les instructions de propriétaire provisionnées avec l'équipement. Kit # HA-92-00014 for Mendota Model FV-41 ARCH This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. - Page 46 Recommended Procedure to Convert This Fireplace to Burn LPG This fireplace arrives from the factory ready to burn Natural Gas. If you in- LIFT UP AND tend to burn LPG, it is highly recommended that you convert this fireplace’s REMOVE FLOOR PANELS Pressure Regulator and Burner Orifices prior to placing this fireplace in its framed cavity.
- Page 47 WARNING: It is of the utmost importance that the correct burner orifices be installed for both the rear and front burners. It is highly recommended that you remove the left side blower assembly and the left side exterior controls box before attempting to replace the pressure regulator.
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Page 48: Lp Pressure Regulator Conversion Instructions
LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifical- ly approved with this appliance may result in property damage or personal injury. 85-03-00944 48 | P a g e... -
Page 49: Lp Gas Pressure Requirements
LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace. -
Page 50: Checking For Normal Burner (S) Ignition Characteristics
CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS Once the conversion to LPG and all the above steps have been completed, light the main burners. Use Remote Transmitter to turn on Pilot Light and burners. Main burner should now light IMMEDIATELY and flame should not "lift"... -
Page 51: Arch Valve Assembly Replacement Parts
FV-41 ARCH VALVE ASSEMBLY REPLACEMENT PARTS For replacement parts contact your local Mendota Dealer. FV‐41 VALVE ASSEMBLY REPLACEMENT PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 HA‐77‐00159 VALVE HEAT SHIELD 2 2 65‐07‐00024 1/8 NPT to Flex CF Coupler 3 1 05‐04‐00050 SIT Pilot Assembly 4 2 65‐14‐00042 ORIFICE, #42 22,197 BTU NAT 5 1 05‐02‐00344 885 PROFLAME SIT VALVE 6 ... -
Page 52: Arch Gas Ignition System Wiring Diagram
If any of the original wire as supplied with the appliance must be replaced, contact your local Mendota Dealer to order a replacement. The appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70-National Electric Code or CSA C22.1-Canadian Electrical Code. -
Page 53: Remote Control Transmitter Functions
Remote Control Transmitter Functions NOTE: The Ignition Module Receiver will “beep” once every time a Remote Transmitter Key is pressed, sig- naling that the command has been received. Identify the four function buttons on the Remote Transmitter: 1. ON/OFF KEY: This button turns the system ON or OFF. -
Page 54: Remote Transmitter Operating Instructions
Once you set the desired fan control, the system will remember your selected fan speed until you manually change it. Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps. - Page 55 TEMPERATURE INDICATOR ( F or 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat Key. 3. Look at the LCD display to verify that your desired indicator ( F or C) is being displayed.
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Page 56: First Time" Pilot Lighting Instructions
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1. -
Page 57: Ipi/Standing Pilot System Information
“IPI” mode. One set to the desired setting, press On/Off button to activate the fireplace. NOTE: Mendota Fireplaces recommends that the (CPI) Standing Pilot Mode be used during the winter months when the average daily high temperature falls below 50 F. -
Page 58: Arch Log Set Installation Instructions
FV-41 ARCH LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE. FV-41 ARCH LOG SET PARTS IDENTIFICATION DIAGRAM 85-03-00944 58 | P a g e... - Page 59 85-03-00944 59 | P a g e...
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- Page 66 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED. 85-03-00944 66 | P a g e...
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Page 67: Safety Barrier
Barrier must be installed before operating the fireplace. Never operate the fireplace with a damaged or removed Safety Barrier. If the Safety Barrier is damaged contact your Mendota dealer to get a re- placement. Educate others on the dangers of touching the fireplace. Never let children close to the fireplace. -
Page 68: Listing Label Information
LISTING LABEL INFORMATION The model information regarding your specific appliance can be found on the rating plate, which is located inside the right side controls access door. When contacting your dealer for any cleaning service or warranty service, always provide the Model Number, Serial Number and Manufactured Date. -
Page 69: Mendota Warranty Qualification & Service Reference Form
As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is im- portant as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and quali- fies the owner for Mendota's lifetime limited warranty. - Page 70 TAPE SHUT -------------------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405 85-03-00944 70 | P a g e...
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Page 71: Mendota Extended Protection And Limited Warranty
BELOW. This new Mendota Fireplace must be installed & serviced by a competent, authorized service contractor. It must be installed and operated at all times in accordance with the installation and operating instructions furnished with the Fireplace. All adjustments to logs, coals or burner must be made by an authorized Mendota person. - Page 72 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Mendota Hearth Division WEBPAGE: www.johnsongas.com www.mendotahearth.com 85-03-00944 72 | P a g e...
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