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MODEL NO. FV44 DECOR - 0616
FullView Direct Vent Gas Fireplace Insert Heater
Installation & Operating Instructions
WARNING: If the information in these
instructions are not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
–
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
–
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
•
If you cannot reach your gas supplier, call
the fire department.
–
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gassed, unless
a certified kit is used.
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed.
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Related Manuals for Mendota FV44 DECOR
Summary of Contents for Mendota FV44 DECOR
- Page 1 MODEL NO. FV44 DECOR - 0616 FullView Direct Vent Gas Fireplace Insert Heater Installation & Operating Instructions WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Table Of Contents
TABLE OF CONTENTS LISTING LABEL INFORMATION ......................... 1 Listing Label Location ............................ 1 SAFETY AND WARNING INFORMATION ....................2 Congratulations .............................. 2 Building Permit and Inspection Approval Requirements ................. 2 Safety Warnings ............................. 2 Specific Requirements for the Common Wealth of Massachusetts ..............5 GENERAL INFORMATION ........................... - Page 3 Over Firing or Under Firing of Burner ........................34 Pilot Outage and Re-Lighting ........................... 34 Cleaning Viewing Glass Trouble-Shooting Mendota Gas Inserts ......................34 MAINTENANCE ............................35 Required Annual Maintenance ........................35 Periodic Inspections Required ........................35 Burner Flames General Heights Reference Diagram ................... 35 WIRING DIAGRAM ............................
- Page 4 Valve Assembly ............................39 Burner Parts ..............................40 Blower Parts..............................40 Glass Frame Assembly Repair and Replacement ..................41 NOTES ................................42 MENDOTA WARRANTY & SERVICE FORM ................... 43 MENDOTA LIFETIME WARRANTY ......................45 Standard Warranty ............................45 Extended Lifetime Warranty ......................... 45...
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Page 5: Listing Label Information
LISTING LABEL INFORMATION When contacting your dealer for any cleaning service or warranty service, always provide the Model Number, Serial Number and Manufactured Date. This information will expedite the warranty verification process. Listing Label Location The listing label is located in the air gap on the left side of the insert between the glass frame and outer edge of the insert. -
Page 6: Safety And Warning Information
Carefully read the following instructions prior to actual installation. Proper Mendota Gas Fireplace installation and operation will give you years of safe, trouble free comfort and enjoyment. If you have any questions regarding installation or operation of your Mendota Fireplace please contact your local dealer. - Page 7 à un technicien agréé. is used. WARNING Mendota gas fireplaces are heat producing appliances. Cet appareil peut être installé dans un maison Do not burn wood, paper or other materials in this préfabriquée (mobile) déjà installée à demeure si les fireplace.
- Page 8 This appliance is for use with only doors certified by Mendota. Do not use any fronts or doors with this appliance unless they are certified by Mendota and installed by a certified installer.
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Page 9: Specific Requirements For The Common Wealth Of Massachusetts
Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: If there is no carbon monoxide detector with an alarm already installed in compliance with the most current edition of... -
Page 10: General Information
Heating Performance This Mendota Fireplace Insert is a true, high efficiency gas heater. The Mendota Insert will usually heat a large area of your home if situated to maximize heat circulation. The Mendota Insert is designed as a supplemental heat source. It should not be used as a whole house heating system. -
Page 11: Initial Startup Information And Advice
INITIAL STARTUP INFORMATION AND ADVICE CAUTION: Before you ignite the pilot or burners, perform the following inspections and verifications: Check glass gasket seal. Visually inspect glass gasket, especially at the corners of the glass piece. Gasket that bulges at corners can cause improper seals between the bulges which can cause exhaust leaks and lead to smell concerns. If facing materials are freshly painted or freshly polished (in cases of marble or granite), make certain that the convection blower is running at level 2 or level 3 during the first 1-1/2 hours of initial burn. -
Page 12: Specifications
SPECIFICATIONS General Specifications This Mendota insert must be installed in an existing Masonry Wood Burning Fireplace or a Factory Built ZC Wood Burning Fireplace. This Mendota insert must be installed and serviced by a Mendota approved technician. MINIMUM FIREPLACE CAVITY SIZE REQUIREMENT: 33-1/8” WIDE X 24-1/4” HIGH X 17-3/4” DEEP ELECTRICAL REQUIREMENTS: 120 Volts AC, 1.5 Amps (minimum line voltage allowed 110 Volts AC) -
Page 13: Overall Dimensions
Overall Dimensions PAGE 9... -
Page 14: Required Clearances
Required Clearances Minimum Allowable Fireplace Opening ATTENTION: MIN required WIDTH & DEPTH are dependent on the type of surround that is used. Flat,1/2" outer edge returns types & custom surrounds are available. With 1/2” Outer Edge Return Surround 33-1/8”Wide X 24-1/4”High X 17-1/2”Deep With Flat Surround 33-1/8”Wide x 24-1/4”High x 17-3/4”Deep AIR INTAKE... -
Page 15: Mantel Information
MANTEL INFORMATION The existing Combustible Mantel must fall within the approved mantel profile chart. If it does not, either remove and relocate the combustible mantel at an approved height or add a 20 gage metal shield underneath the combustible mantel that extends the full width and depth of the combustible mantel. Provide a 1” active air space between the metal shield and the bottom surface of the combustible mantel. -
Page 16: Hearth Protection Pad Requirements
HEARTH PROTECTION PAD REQUIREMENTS In most installations, a 16" non-combustible protector is required in front of the unit’s glass door surface on the floor or raised hearth. This protection must have a minimum total R-value of 1.0. Different non combustible materials can be layered to achieve the R-1 value. - Page 17 If a raised hearth extends less than 16" in front of this Insert, refer to the diagram below and the following procedure to see if additional floor protection is required. For installations where the fireplace is raised 6" or more above the floor of the room, or if the existing floor in front of this Insert is non-combustible (stone, brick, etc.), a non-combustible protector is not required.
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Page 18: Venting Requirements
General Venting Requirements This Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. Note: Run both the 4” exhaust liner and 3” air intake liner to the Vertical Vent Cap. Pack around the liners at the damper area to create an air tight seal. -
Page 19: Venting Installation Instructions
CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 (NFPA 54), or Canadian Code CAN1-B149 or most... - Page 20 Installation Check-Off List have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. 18. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
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Page 21: Vent Damper Setting
Damper Setting Vent The insert's Vent Adapter has a damper plate located on the 3" air intake tube. The Vent Damper comes from the factory set at a 45 deg. position. Set the damper according to the length of venting used. - Below 20 ft. -
Page 22: Electrical Requirements
ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. If this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle. -
Page 23: Backup Dc Power Connection
Backup DC Power Connection This appliance is factory equipped with a Backup DC Power Connection Port. The Inlet Port is factory mounted on the right side above the remote sync button, and master power switch. This port can be utilized in combination with the battery pack supplied with the unit in the event of a power outage to supply power to the unit. -
Page 24: Gas Supply Requirements
Gas Supply Line Sizing The Mendota Gas Insert comes equipped with a 3/8" NPT [1.0 cm] inlet on the main gas valve. Gas supply piping may enter the cabinet from either the left or left rear side. A 48” X 3/8” SS Flex supply line is supplied in the Manual Packet with this Insert. -
Page 25: Gas Pressure Checking
Gas Pressure Checking A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. If supply gas pressures exceed 1/2 PSIG [3.5KPA], the appliance must be isolated from its supply with the factory installed manual shut-off valve. -
Page 26: Gas Input Rate Verification
Gas Input Rate Verification Natural Gas Input Rate Verification Verify Main Orifice Size. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #38 for all elevations in between 0-2000ft. NG orifice size shall be #39 for all elevations exceeding 2000ft. Verify that the Manifold Gas Pressure is within 3.5"... -
Page 27: Converting Insert For Lp Gas
L'installation n'est pas propre et complète jusqu'à l'opération de l'appareil converti est chèque suivant les critères établis dans les instructions de propriétaire provisionnées avec l'équipement. Kit # HA-58-00410 Mendota Model FV44 DECOR This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions... -
Page 28: Lp Pressure Regulator Conversion Instructions
LP Pressure Regulator Conversion Instructions WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. PAGE 24... - Page 29 5. Remove the Burner Airbox and Burner. 6. To remove Airbox, remove four screws along back edge of Airbox and lift Airbox out of firebox. 7. To remove Burner, loosen and remove three 3/8” hex nuts that hold burner legs to firebox floor. One leg is located on right side front and two legs are located on backside of burner.
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Page 30: Checking Burner(S) Ignition Characteristics
10. Loosen Pilot Light’s hex shape base using a ½” open end wrench. Rotate counter clock-wise ¼ turn to loosen. 11. Pilot arrives from the factory set for NG. Push NG/LP Adjustment Clip inward all the way to set it for LP. See detail view, below. -
Page 31: Lp Gas Pressure Requirements
LP Gas Pressure Requirements Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace. -
Page 32: Burner Media Installation Instructions
à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées. Many media choices are available directly from Mendota for use on the FV33-Decor model. Select one media and pur- chase separately. -
Page 33: Installation Check Off List
INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert Venting system must be installed by a Mendota approved person with clamps and screws placed securely at all joints and all joints leak proof. -
Page 34: Using The Remote Control
USING THE REMOTE CONTROL BEFORE YOU BEGIN Read this entire manual before you use your new fireplace insert (especially the section “Safety Precautions”). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Wall Receiver will “beep”... -
Page 35: Remote Control Transmitter Operating Instructions
Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps. -
Page 36: Synchronizing The Receiver And Transmitter
TEMPERATURE INDICATOR (°F or °C) 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat Key. 3. Look at the LCD display to verify that your desired indicator ( F or C) is being displayed. -
Page 37: First Time Lighting Instructions
FIRST TIME LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, and loss of life. Safety Information WHAT TO DO IF YOU SMELL GAS •... -
Page 38: Trouble-Shooting
Sooting is caused by improper installation or operation. At the first sign of "sooting" (usually a thin black film on the Fireplace viewing glass) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to operate without producing any "sooting" when installed and operated correctly. -
Page 39: Maintenance
The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person. Clean all lint and dust build-up around the control. Inspect the condition of any wiring under the burner for melting or damage. -
Page 40: Wiring Diagram
WIRING DIAGRAM The appliance must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current NFPA 70-National Electric Code or CSA C22.1-Canadian Electrical Code. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation” and “Verify proper operation after servicing.”... -
Page 41: Blowers
BLOWERS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Dual blowers are provided as standard equipment with this Insert. The dual blowers have an air output rating of 190 CFM (in free air). -
Page 42: Glass Frame Removal
GLASS FRAME REMOVAL CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass panel should be done by a licensed or qualified service person. SLIDE TAB INTO SLOT IN BASEPLATE 1.) INSERT 2.) PULL Removing the Glass Frame Insert Glass Latch Tool into the hole in the glass latch (two latches exist at the top of the glass frame). -
Page 43: Service Parts
SERVICE PARTS Valve Assembly 65-07-000744 BALL VALVE 55-02-00096 GAS LINE 05-02-00344 PROFLAME VALVE HA-57-00714 SHUT OFF HANDLE 60-05-00055 BRASS ELBOW, " MALE NPT 65-07-00012 ELBOW, " TBE X " MPT 05-04-00062 PILOT LIGHT ASSEMBLY HA-58-00403 65-14-00038 GAS VALVE ASSEMBLY NG BURNER ORIFICE #38 55-02-00081 BURNER GAS TUBE PAGE 39... -
Page 44: Burner Parts
Burner Parts HA-78-00287 BURNER ASSEMBLY Blower Parts HA-102-00111 LH BLOWER ASSEMBLY 15-02-00129 LH BLOWER HA-102-00112 RH BLOWER ASSEMBLY 15-02-00130 RH BLOWER PAGE 40... -
Page 45: Glass Frame Assembly Repair And Replacement
Glass Frame Assembly Repair and Replacement DO NOT substitute other manufac- WARNING WARNING turer's materials or components. Use only authorized parts and Do not operate this appliance materials obtained from Johnson with the glass removed, cracked DO NOT operate unit with cracked, Gas Appliance Company when or broken. -
Page 46: Notes
NOTES PAGE 42... -
Page 47: Mendota Warranty & Service Form
MENDOTA WARRANTY & SERVICE FORM As a part of Mendota's on-going program of customer satisfaction, this form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. - Page 48 TAPE SHUT POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405 PAGE 44...
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Page 49: Mendota Lifetime Warranty
Mendota is not responsible for any damage to or malfunction of the Fireplace unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation, improper servicing, and installation by unqualified personnel or breech of conditions of this limited warranty will excuse Mendota from performance of any part of this limited warranty. - Page 50 Johnson Gas Appliance Company 520 E Avenue N.W. Cedar Rapids, IA 52405 Website: www.mendotahearth.com...
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