Glass Replacement; Door Handle Assembly; Baffle & Ceramic Blanket Removal & Installation - Quadra-Fire 3100 Series Operating & Maintenance Instructions

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1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install second washer(s) as shown.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over shaft
6. Install locknut.
CAUTION! DO NOT OVERTIGHTEN LOCKNUT. DOOR HANDLE
NEEDS TO MOVE SMOOTHLY.
7. Install spring handle turning in a counter-clockwise motion to
desired location on handle.
1
. Ensure that the fire is out and the stove is cool to the touch.
2. Protect a table or counter top with padding or towels.
3. Remove the door with the broken glass by lifting the door up and off of the hinges.
4. Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays flat, on a soft surface.
5. Remove the screws from each glass retainer and remove the glass. (If screws are difficult to remove, soak with penetrating oil first).
6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).
7. Replace the glass retainers. Be careful not to cross thread the screws.
8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Then continue to tighten
each retainer alternately, a few turns at a time, until the glass is secured. DO NOT OVERTIGHTEN.
9. Replace the door on the appliance.
NOTE: The baffle in the 3100 is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating.
If your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save time and effort. Call a
qualified chimney sweep or an authorized Quadra-Fire dealer for details.
1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container.
2. With a 3/16" allen wrench, remove the 2 front secondary combustion tube retainer bolts on the secondary air channel under the
end of the front tubes. See Figure 24A. NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove
them.
3. To remove the secondary combustion tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of
the fiber board, pull the tube up over the secondary air channel and out of the hole at the other end.
NOTE: When replacing the secondary tubes, be sure the tube with the larger holes is placed in the front or your stove
will not operate properly.
4. Slide fiber board and ceramic blanket forward to front of stove, tilt down and slide to the door. Tilt to one side and slide both through
door at the same time. Keep them tilted as you lift it out of the door. See Figure 24B.
5. To install the fiber board baffle and ceramic blanket, repeat steps 2 through 4 in reverse. Be sure that the fiber board baffle is pushed
back fully and the blanket is down flat. The front of the blanket should be flush with the front of the baffle.
Allen wrench
on retainer bolt
FIGURE 24A - Allen wrench on retainer bolt.
Page 24
3100 ACT Wood Stove Series

DOOR HANDLE ASSEMBLY

GLASS REPLACEMENT

Replace with 5mm ceramic glass only, Part: 832-0050
BAFFLE REMOVAL AND INSTALLATION
First tube has larger holes
Door Cross Section
Latch Cam
Locknut
Spacing Washers
Ceramic Blanket
Fiberboard Baffle
FIGURE 24B - Baffle & Ceramic Blanket
250-6103C December 6, 2004
Spring
Handle
Door Handle
Square Key