Volkswagen Golf Plus 2005 Service Manual page 200

Golf 2004 ➤ , Golf Plus 2005 ➤
4-cylinder diesel engine (1.9 l engine) - Edition 01.2009
1 - 22 Nm
2 - Intake manifold
❑ With exhaust gas recir‐
culation valve and in‐
take manifold flap motor
-V157- .
❑ Tighten securing bolts
to 22 Nm.
3 - Gasket
❑ Renew
4 - Connecting pipe
5 - Cooler
❑ For exhaust gas recircu‐
lation.
6 - 10 Nm
7 - Exhaust manifold
8 - Connecting pipe
Tightening sequence:
❑ 1. Attach to bypass flap
❑ 2. Attach to manifold
❑ 3. Tighten to bypass flap
❑ 4. Tighten to manifold
9 - Bypass flap
❑ When activated, directs
exhaust gas to exhaust
gas recirculation cooler
via the electro-pneu‐
matic exhaust gas recir‐
culation valve -N18- .
10 - Bracket
❑ For bypass flap
11 - 5 Nm
Connector assignment on solenoid valve block, engine codes
BKC, BRU, BXE and BXF
1 - Vacuum connection (on non-return valve for brake servo)
2 - Exhaust gas recirculation valve
3 - Bypass flap
4 - Air filter
5 - Vacuum reservoir
6 - Vacuum unit on turbocharger
194
Rep. Gr.26 - Exhaust system