Tomberlin 2010 E-Merge Maintenance Manual page 6

Inspection..................................................................................................................................... 6-11
Install............................................................................................................................................ 6-12
Brake System ........................................................................................................................................ 7-1
Brake Pedal........................................................................................................................................... 7-2
Parking brake handle ............................................................................................................................ 7-3
Accelerator pedal .................................................................................................................................. 7-4
Steering System .................................................................................................................................... 8-1
Removal of the Steering System .................................................................................................... 8-2
Removal of the Steering Gear ........................................................................................................ 8-3
Disassembly of the Steering Gear .................................................................................................. 8-4
Install.............................................................................................................................................. 8-7
Key switch removal ........................................................................................................................ 9-1
Key switch installation .................................................................................................................... 9-1
Removal of forward/reverse gear switch ........................................................................................ 9-1
Installation of forward/reverse gear switch ..................................................................................... 9-2
Battery discharge meter removal ................................................................................................... 9-2
Battery discharge meter installation ............................................................................................... 9-3
Horn removal.................................................................................................................................. 9-3
Horn installation ............................................................................................................................. 9-3
Combination switch removal .......................................................................................................... 9-4
Combination switch installation ...................................................................................................... 9-4
Controller removal .......................................................................................................................... 9-5
Controller installation...................................................................................................................... 9-6
Charger receptacle removal ........................................................................................................... 9-7
Charger receptacle installation....................................................................................................... 9-7
Battery removal .............................................................................................................................. 9-7
Battery installation .......................................................................................................................... 9-8
DC converter removal .................................................................................................................... 9-8
DC converter installation ................................................................................................................ 9-8
Removal of DC changeover contactor and diode assembly........................................................... 9-9
Installation of DC changeover contactor and diode assembly...................................................... 9-10
Motor removal .............................................................................................................................. 9-10
Motor installation .......................................................................................................................... 9-12
Removal of bulb of headlight and front turn signal light................................................................ 9-12
Headlight installation .................................................................................................................... 9-13
Tail light removal .......................................................................................................................... 9-13
Chapter 7 Brake System
Chapter 8 Steering System
Chapter 9 Electric Component
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