Tomberlin FireFox 620 User Manual
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Tomberlin FireFox 620 User Manual

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CAUTION: Before attempting to start the engine,
be sure to place oil in the vehicle according to the
specifications in the engine owner's manual.
Minimum Recommended Operating Age: 16
1-877-855-0196 or www.tpg-info.com
081806

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Summary of Contents for Tomberlin FireFox 620

  • Page 1 CAUTION: Before attempting to start the engine, be sure to place oil in the vehicle according to the specifications in the engine owner’s manual. Minimum Recommended Operating Age: 16 1-877-855-0196 or www.tpg-info.com 081806...

  • Page 2: Engine Number

    The Warranty Registration Card For This Kart Must Be Filled Out and Returned To The Manufacturer. The warranty registration for this vehicle may be filled out by: returning the warranty registration insert in this manual, registering online at www.tpg-info.com, or telephone at 1-877-855-0196. Please have the following information ready when registering your product: ENGINE NUMBER VIN NUMBER...

  • Page 3: Limited Warranty

    Tomberlin Product Group LIMITED WARRANTY The following warranty only applies to vehicles which after being unloaded from their original packaging, assembled as described in this manual, and under normal use, conditions, and service are found to have defects in manufacturing and workmanship that are not the operator’s fault.
  • Page 4 Congratulations on your purchase of the FireFox 620 go-kart. Tomberlin Product Group wishes you many exciting ventures with your new off-road vehicle. The FireFox 620 combines the joy of off-road driving with state of the art engineering to provide customers the best possible product.

  • Page 5: Table Of Contents

    Table of Contents Warnings............1 Warning Decals..........2 Safety Operation Guidelines......3 Assembly............7 Parts..............8 Before Each Ride..........20 Driving............24 Starting the Engine........26 Maintenance..........27 Important Information........29 Service Intervals...........30 California Emissions........31 Notes.............33...

  • Page 6: Warnings

    WARNING: Read the entire manual before operating this go-kart. Be sure to carefully read sections dealing with safety, warnings, and special instructions. WARNING: This vehicle is intended for OFF-ROAD USE ONLY. Before operating this vehicle, read all of the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle.

  • Page 8: Safety Operation Guidelines

    FireFox 620. This manual provides instructions for assembly, maintenance, and general operation. For additional information, please reference the engine owner’s manual. 2. The FireFox 620 should only be assembled by persons with the necessary skills to properly read, understand, and follow mechanical instructions.
  • Page 9 FireFox 620. 14. The FireFox 620 should NEVER be started unless the throttle is in idle position. The driver MUST be seated before attempting to start the vehicle. Do NOT attempt to start the vehicle unless all riders are seated with their safety harness fastened.
  • Page 10 NEVER be started or operated indoors. Carbon monoxide is an odorless, tasteless gas found in engine exhaust fumes. 18. Do NOT race this vehicle. The FireFox 620 is not designed for racing or use on rental tracks. 19. This vehicle is designed to hold ONE driver and ONE passenger.
  • Page 11 27. Do NOT attempt to roll, flip, spin-out, or jump while operating the FireFox 620. Forcing the vehicle into these conditions may cause bodily harm and/or damage to the vehicle. 28. When the vehicle is not in use, the engine and the fuel petcock...

  • Page 12: Assembly

    ASSEMBLY The first step in preparing your FireFox 620 for driving is removing the parts from the shipping box. Unpacking Parts 1. Remove all loose parts and place in an open area where they are easily accessible and will not be damaged. It may be necessary to cut the zip ties to access all loose parts.
  • Page 13 (2) Rear Shocks (1) Storage Compartment (1) Engine Guard (2) Rear Tires (1) Rear Support Tube (2) Front Tires (1) Front Support Tube (1) Cross Support (2) Headrest...
  • Page 14 Rear Shocks The FireFox 620 is shipped with the rear shocks not attached. It is necessary to install the shocks in their appropriate positions before attempting to operate the go-kart. Locate the rear shocks from the loose parts. Remove the shipping bar from each side of the kart. IM- PORTANT: The kart frame needs to be properly supported before re- moving the shipping bars and attempting to install the shocks.
  • Page 15 IMPORTANT: The air pressure in the rear tires should register between 18-20 psi. NOTE: The rear tires for the FireFox 620 are directional tires. While assembling the go-kart, please ensure that the valve stems are facing outward and the directional arrow on the sidewall of the tire rotates towards the front of the kart.
  • Page 16 pin and castle nut from the tie rod on the drivers side. Slide the tie rod end down through the top of the pre-drilled hole in the spindle. Place the castle nut on the tie rod end and tighten. Slide the cotter pin through the opening in the tie rod end and bend each end of the pin in opposite ninety degree directions.
  • Page 17 Steering Wheel The steering wheel needs to be moved from the shipping position to the operating position before attempting to operate the go-kart. Do NOT attempt to operate this go-kart without moving the steering wheel into the proper operating position. 1.
  • Page 18 Brush Guard Side Supports 1. Locate the two points of contact that hold the passenger side support in place. The first contact point is located directly behind the front shock. The second contact point is located directly above the rear tire. 2.
  • Page 19 Front Support 1. Locate the shorter, straight tube from the loose parts. 2. Remove the bolt and washer from each end of the tube. 3. Align the pre-drilled holes in each end of the tube with the pre- drilled holes in each side support. 4.
  • Page 20 Rear Support 1. Locate the longer, straight tube from the loose parts. 2. Remove the bolt and washer from each end of the tube. 3. Align the pre-drilled holes in each end of the tube with the pre- drilled holes in each side support. 4.
  • Page 21 align with the top two points on the side supports. 4. Align the pre-drilled holes in each end of the tube with the pre- drilled holes in each side support. 5. Place a washer on the bolt for each side. Insert a bolt through all pre-drilled holes and tighten.
  • Page 22 Storage Compartment 1. Locate the nuts and bolts that will hold the storage compartment in place from the loose parts. . 2. Align the studs on the storage compartment with the pre-drilled holes in the main frame directly behind the passenger’s seat. Slide the studs through the pre-drilled holes and hand tighten the bolts in place.
  • Page 23 Engine Guard 1. Locate the engine guard from the loose parts. 2. Remove the nuts and washers from the three studs on the engine guard. 3. Align the three studs on the engine guard with the three pre-drilled holes in the kart main frame. 4.
  • Page 24 Headrest Holding the release button on the side of the opening in the top of the seat, slide the metal rods into the openings on the top of the driver’s and passenger’s seats. Be sure that both metal pieces slide into the holes on the tops of the seats and the headrest is facing the correct position.

  • Page 25: Before Each Ride

    Before Each Ride Do NOT attempt to operate this vehicle unless you: 1. Have proper adult supervision if you are under the age of 18. 2. Read this manual and understand the warning labels. 3. Have an understanding of all the controls and how to properly operate them.
  • Page 26 Check The Oil To check the oil, remove the dipstick from the engine. (See Figures below) Wipe clear any oil from the dipstick and place it back in the hole it was removed from. Do NOT twist the dipstick back into place, doing so will give you a false reading.
  • Page 27 1-877-855-0196 or visit our website: www.tpg-info.com. Undercarriage Before operating the FireFox 620, check the bottom of the unit for grass, dirt, and/or objects that could cause an accident. Remove these objects or any debris that is stuck to the bottom. Failure to remove debris could result in injury.
  • Page 28 No Drugs Or Alcohol It is not safe to operate the FireFox 620 while under the influence of alcohol or any type of drug. Choosing to operate this vehicle under these conditions may result in serious injury to the driver and/or passenger.

  • Page 29: Driving

    WARNING: If there is not a passenger riding in the FireFox 620, be sure that the passenger seat belt is properly buckled. Buckling the passenger’s seat belt without a passenger riding will keep the seat belt from getting caught in moving go-kart components.
  • Page 30 To connect the harness, properly sit in the seat and place each arm through the shoulder strap on the corresponding side. After shoulder straps are in place, buckle the lap belt and tighten by pulling the loose ends away from the buckle. Proceed to tighten the shoulder straps by pulling the loose ends towards the bottom of the go-kart..

  • Page 31: Starting The Engine

    Passengers The FireFox 620 is designed to carry (1) driver and (1) passenger. The combined weight of the driver and passenger should not exceed 180 kilograms or 400 pounds. Exceeding this weight limit may create hazardous driving/riding conditions.

  • Page 32: Maintenance

    Do Not Attempt Stunts While driving the FireFox 620, it is very important to keep all four wheels on the ground. Attempting to perform stunts or any tricks while driving this vehicle may result in serious injury to all parties involved.
  • Page 33 If the spark plug appears to have too much carbon build-up, or excessive wear, it should be replaced. Storing Please reference your engine owner’s manual for proper procedures regarding storage of the FireFox 620. WARNING: Do NOT handle gas near an open flame or while smoking.

  • Page 34: Important Information

    IMPORTANT INFORMATION VIN Number 1. The VIN number is stamped into the frame on the drivers side where the safety harness connects to the frame. 2. Please take the time to write this number down in the manual. The VIN number will be required for ordering parts or attempting to contact customer support.

  • Page 35: Service Intervals

    Service Intervals Interval Service Service Performed By: Type of Service (Months) Date Torque Chart FASTENER TORQUE T O R Q U E Thread Size (ft/lbs/in lbs) (Nm) 5 mm bolts and nuts 39-52 in lbs 4.5-6 Nm 6mm bolts and nuts 69-104 in lbs 8-12 Nm 8mm bolts and nuts...

  • Page 36: California Emissions

    California Emissions Warranty Your Warranty Rights And Obligations The California Air Resources Board and Tomberlin Product Group (TPG). are pleased to explain the emission control system warranty on your 2005 small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards.
  • Page 37 (1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by Subsection (d) must be warranted for the warranty period defined in Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by the engine manufacturer according to Subsection (4) below.

  • Page 38: Notes

    Notes...
  • Page 39 Notes...
  • Page 40 Do not return this product to the retailer. If you require assistance, please contact customer support toll free: 1-877-855-0196 or visit our website: www.tpg-info.com. Tomberlin Product Group 3123 Washington Road Augusta, Georgia, 30907 Toll Free: 1-877-855-0196 www.tpg-info.com...

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