Mercury Optimax 115 Service Manual page 107

2. If removed, reinstall parts on armature shaft. Use a new locknut and tighten securely
on end of shaft.
a
a -
b -
c -
d -
e -
f -
g -
3. Lubricate helix threads on armature shaft with a drop of SAE 10W oil.
4. Lubricate bushing in drive end plate with a drop of SAE 10W oil.
5. Position armature into starter frame.
6. Lubricate bushing (located in commutator end cap) with one drop of SAE 10W oil. DO
NOT overlubricate.
7. To prevent damage to brushes and springs when installing commutator end cap, it is
recommended that a brush retaining tool be made as shown:
a
a
a -
90-855347R1 JANUARY 1999
b b
a
c
c
Locknut
Spacer
Spring
Drive Assembly
Drive End Cap
Armature Shaft
Washer
(55.1 mm)
Bushing (DO NOT overlubricate)
d
d
e
e
2-1/6
(127.0 mm)
CHARGING & STARTING SYSTEM
g g
f
f
11658
1-3/4
(44.5 mm)
9/16 (14.3 mm)
5
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