Omega DP6060 User Manual
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Omega DP6060 User Manual

Dual-input process meter
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DP6060
Dual-Input Process Meter

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  • Page 1 DP6060 Dual-Input Process Meter...
  • Page 2 DP6060 Dual-Input Process Meter Instruction Manual...
  • Page 3 In no event shall OMEGA be liable for consequential, incidental or special damages. CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans.
  • Page 4 Anyone using this product for such applications Warning! does so at his/her own risk. OMEGA shall not be held liable for damages resulting from such improper use.

  • Page 5: Table Of Contents

    DP6060 Dual-Input Process Meter Instruction Manual Table of Contents   INTRODUCTION ------------------------------------------------------------ 8   ORDERING INFORMATION --------------------------------------------- 9   SPECIFICATIONS --------------------------------------------------------- 10   General ----------------------------------------------------------------------------- 10   Dual Process Input ------------------------------------------------------------- 12   Relays ------------------------------------------------------------------------------ 13   Isolated 4-20 mA Transmitter Output ------------------------------------ 14  ...
  • Page 6 DP6060 Dual-Input Process Meter Instruction Manual Setting the Input Signal (Input) ------------------------------------------ 38     Setting the Decimal Point (dEc pt) -------------------------------------- 38 Programming the Meter (prog) ------------------------------------------- 39   Multi-Point Linearization (Linear) ------------------------------------ 40     Multi-Point Calibration & Scaling -------------------------------------- 40 DP6000-SOFT Software ------------------------------------------------ 40  ...
  • Page 7 DP6060 Dual-Input Process Meter Instruction Manual Acknowledging Relays ------------------------------------------------------ 62     Pump Alternation Control Applications (Altern) --------------------- 63 Setting Up the Interlock Relay (Force On) Feature ------------------ 64     Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 65  ...

  • Page 8: Introduction

    4-20 mA output option. A digital input is standard. A fully loaded DP6060 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The DP6060 capabilities may be enhanced by adding the following external expansion modules: four SPST relays –creating an eight-relay dual-...

  • Page 9: Ordering Information

    DP6060 Dual-Input Process Meter Instruction Manual ORDERING INFORMATION Standard Display Models 85-265 VAC 12/24 VDC Options Installed Model Model DP6060-6R0 DP6060-7R0 No options DP6060-6R2 DP6060-7R2 2 relays DP6060-6R3 DP6060-7R3 4-20 mA output DP6060-6R4 4 relays DP6060-6R5 2 relays & 4-20 mA output DP6060-6R7 4 relays &...

  • Page 10: Specifications

    DP6060 Dual-Input Process Meter Instruction Manual SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. General Upper display: 0.60" (15 mm) high, red LEDs DISPLAY Lower display: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking...
  • Page 11 DP6060 Dual-Input Process Meter Instruction Manual Required external fuse: UL Recognized, 5 A max, slow FUSE blow; up to 6 meters may share one 5 A fuse Terminals P+ & P-: 24 VDC  10%. 12/24 VDC powered models ISOLATED selectable for 24, 10, or 5 VDC supply (internal jumper J4).

  • Page 12: Dual Process Input

    DP6060 Dual-Input Process Meter Instruction Manual Dual Process Input Two inputs, each separately field selectable: TWO INPUTS 0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave) Channel A, Channel B, Channel C (Math channel) CHANNELS Constant P (Adder): -99999 to 999999, default: 0.000 PROGRAMMA- Constant F (Factor): 0.00001 to 999999, default: 1.000...

  • Page 13: Relays

    DP6060 Dual-Input Process Meter Instruction Manual BLE EXPONENT 0-999999 (0 disables cutoff function) LOW-FLOW CUTOFF Up to five decimal places or none: DECIMAL POINT d. d dddd, d. d ddd, d. d dd, d. d d, d. d , dddddd...

  • Page 14: Isolated 4-20 Ma Transmitter Output

    DP6060 Dual-Input Process Meter Instruction Manual User selectable via front panel buttons or digital inputs RELAY RESET Automatic reset only (non-latching), when the input passes the reset point. Automatic + manual reset at any time (non-latching) Manual reset only, at any time (latching)

  • Page 15: Modbus® Rtu Serial Communications

    BYTE-TO-BYTE TIMEOUT Less than 2 ms (fixed) TURN AROUND DELAY Note: Refer to the Modbus Register Tables located at www.omega.com for details. DPA1044 Digital Input & Output Expansion Module 4 digital inputs & 4 digital outputs per module CHANNELS Up to 2 modules for a total of 8 inputs & 8 outputs...

  • Page 16: Compliance Information

    DP6060 Dual-Input Process Meter Instruction Manual COMPLIANCE INFORMATION Safety USA & Canada UL & c-UL LISTED UL 508 Industrial Control Equipment E356479 UL FILE NUMBER UL Type 4X, NEMA 4X, IP65; panel gasket provided FRONT PANEL EN 61010-1:2001 LOW VOLTAGE...

  • Page 17: Safety Information

    DP6060 Dual-Input Process Meter Instruction Manual Note: Testing was conducted on DP6060 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance. Declaration of Conformity available at www.omega.com...

  • Page 18: Figure 1. 1/8 Din Panel Cutout Dimensions

    DP6060 Dual-Input Process Meter Instruction Manual  Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm). Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.  Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼"...

  • Page 19: Mounting Dimensions

    DP6060 Dual-Input Process Meter Instruction Manual MOUNTING DIMENSIONS Figure 3. Meter Dimensions - Side View Figure 4. Meter Dimensions - Top View...

  • Page 20: Configuration For 12 Or 24 Vdc Power Option

    DP6060 Dual-Input Process Meter Instruction Manual Configuration for 12 or 24 VDC Power Option Do not exceed voltage rating of the selected configuration. Warning! Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.

  • Page 21: Transmitter Supply Voltage Selection (P+, P-)

    DP6060 Dual-Input Process Meter Instruction Manual Transmitter Supply Voltage Selection (P+, P-) All meters, including models equipped with the 12/24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor. If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

  • Page 22: Connectors Labeling

    M-LINK connector. Otherwise damage will occur to the Warning! equipment and the meter. Figure 7. Connector Labeling for Fully Loaded DP6060 Power Connections Power connections are made to a two-terminal connector labeled POWER on Figure 7. The meter will operate regardless of DC polarity connection.

  • Page 23: Signal Connections

    DP6060 Dual-Input Process Meter Instruction Manual Signal Connections Signal connections are made to a nine-terminal connector labeled SIGNAL on Figure 7. The COM (common) terminals are the return for the 4-20 mA and the 10 V input signals. The two COM terminals connect to the same common return, and are not isolated.

  • Page 24: Modbus Rtu Serial Communications

    Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 7. For interfacing to the DP6060, use the DPA1232 for RS-232, the DPA1485 for RS-485, or the DPA8008 for USB. The same port is used for interfacing with all expansion modules (e.g.

  • Page 25: Switching Inductive Loads

    DP6060 Dual-Input Process Meter Instruction Manual Switching Inductive Loads The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies.

  • Page 26: F4 Digital Input Connections

    DP6060 Dual-Input Process Meter Instruction Manual F4 Digital Input Connections A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4.

  • Page 27: External Relays & Digital I/O Connections

    DP6060 Dual-Input Process Meter Instruction Manual External Relays & Digital I/O Connections The relay and the digital I/O expansion modules DPA1004 & DPA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable;...

  • Page 28: Interlock Relay Feature

    DP6060 Dual-Input Process Meter Instruction Manual DI 1-4 DO 1-4 5 VDC Figure 19. Digital I/O Module Connections Interlock Relay Feature As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay.

  • Page 29: Setup And Programming

    DP6060 Dual-Input Process Meter Instruction Manual SETUP AND PROGRAMMING The meter is factory calibrated prior to shipment to read in milliamps and volts, depending on the input selection. The calibration equipment is certified to NIST standards. Overview There are no jumpers to set for the meter input selection.

  • Page 30: Front Panel Buttons And Status Led Indicators

    DP6060 Dual-Input Process Meter Instruction Manual Front Panel Buttons and Status LED Indicators Button Description Status Symbol Alarm 1-8 indicator Menu Flashing: Relay in Right arrow/F1 manual control mode Channel displayed Up arrow/F2 Flashing: Tare Flashing: Relay Enter/F3 interlock switch open...

  • Page 31: Display Functions & Messages

    DP6060 Dual-Input Process Meter Instruction Manual Display Functions & Messages The following table shows the main menu functions and messages in the order they appear in the menu. Display Parameter Action/Setting Description Enter Setup menu setup Setup Enter Input selection menu...
  • Page 32 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Assign the lower display parameter Little Lower display D Ch-A Assign display to channel A Display Ch-A D Ch-B Assign display to channel B Display Ch-B Assign display to channel C (math)
  • Page 33 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Alternate display of channel B net (tare) B nt-G Display B net and gross (no tare) and gross m bus Display Modbus Display Modbus input register d-Inty Set display intensity level from 1 to 8...
  • Page 34 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Set relay condition if loop break detected break Loop break ignore Ignore loop break condition Ignore (Processed as a low signal condition) Relay goes to alarm condition when loop break detected...

  • Page 35: Main Menu

    DP6060 Dual-Input Process Meter Instruction Manual Main Menu The main menu consists of the most commonly used functions: Reset, Control, Setup , and Password .  Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu.

  • Page 36: Setting Numeric Values

    DP6060 Dual-Input Process Meter Instruction Manual Setting Numeric Values The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest.

  • Page 37: Setting Up The Meter (Setup)

    DP6060 Dual-Input Process Meter Instruction Manual Setting Up the Meter (setup) The Setup menu is used to select: Input signal the meter will accept for channel A and channel B Units for A, B, and C Decimal point position for A, B, and C...

  • Page 38: Setting The Input Signal (Input)

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Input Signal (Input) Enter the Input menu to set up the meter to display current ( mA ) or voltage ( volt ) inputs for channel A and channel B. The current input is capable of accepting any signal from 0 to 20 mA.

  • Page 39: Programming The Meter (Prog)

    DP6060 Dual-Input Process Meter Instruction Manual Programming the Meter (prog) It is very important to read the following information, before proceeding to program the meter:  The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection. The calibration equipment is certified to NIST standards.

  • Page 40: Multi-Point Linearization (Linear)

    DP6000-SOFT Software The meter can also be programmed using the PC-based DP6000-SOFT software available for free download at www.omega.com. Data logging for one meter at the time is available with DP6000-SOFT software. More advanced data acquisition may be accomplished by using any Modbus RTU compliant software.

  • Page 41: Scaling The Meter For Channel A (Scal A)

    DP6060 Dual-Input Process Meter Instruction Manual Scaling the Meter for Channel A (SCal A) Scaling the Meter for Channel B (SCal B) For instructions on how to program numeric values see Setting Numeric Values , page 36.

  • Page 42: Error Message (Error)

    DP6060 Dual-Input Process Meter Instruction Manual Error Message (Error) An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.

  • Page 43: Calibrating The Meter For Channel A (Cal-A)

    DP6060 Dual-Input Process Meter Instruction Manual Calibrating the Meter for Channel A (CAL-A) Calibrating the Meter for Channel B (CAL-B)

  • Page 44: Setting The Display Parameter & Intensity (Dsplay)

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Display Parameter & Intensity (dsplay) The Upper display ( Big ) can be programmed to display: Process value Ch-A Process value Ch-B Process value Ch-C Toggle between Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C, and Ch-A, Ch-B, &...

  • Page 45: Display Setup Menu

    DP6060 Dual-Input Process Meter Instruction Manual Display Setup Menu After setting up the input and display, press the Menu button to exit programming and skip the rest of the setup menu. The displays can be set up to read channels A, B, or C, toggle between A &...

  • Page 46: Setting The Input Units Or Custom Tags (Units)

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Input Units or Custom Tags (units) Enter the input unit or custom tag that will be displayed if alternating rate, total, or grand total and units is selected in the units menu, or d unit is selected as the lower display parameter.

  • Page 47: Setting The Relay Operation (Relay)

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Relay Operation (relay) This menu is used to set up the assignment and operation of the relays. During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.

  • Page 48: Setting The Relay Assignment (Assign)

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Relay Assignment (asSign)

  • Page 49: Setting The Relay Action

    DP6060 Dual-Input Process Meter Instruction Manual Setting the Relay Action Operation of the relays is programmed in the Action menu. The relays may be set up for any of the following modes of operation: Automatic reset (non-latching) Automatic + manual reset at any time (non-latching)

  • Page 50: Programming Set And Reset Points

    DP6060 Dual-Input Process Meter Instruction Manual Programming Set and Reset Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points.

  • Page 51: Relay And Alarm Operation Diagrams

    DP6060 Dual-Input Process Meter Instruction Manual Relay and Alarm Operation Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay.

  • Page 52: Low Alarm Operation (Set < Reset)

    DP6060 Dual-Input Process Meter Instruction Manual Low Alarm Operation (Set < Reset) Input Reset de-energized energized Relay Automatic (non-latching) Relay pressed Automatic or Manual (non-latching) Relay pressed Manual (latching) Relay pressed Manual only after passing above Reset (latching with clear) For Manual reset mode, ACK can be pressed anytime to turn "off"...

  • Page 53: High Alarm With Fail-Safe Operation (Set > Reset)

    DP6060 Dual-Input Process Meter Instruction Manual High Alarm with Fail-Safe Operation (Set > Reset) Input Reset de-energized energized Relay Automatic (non-latching) Relay pressed Automatic or Manual (non-latching) Relay pressed Manual (latching) Relay pressed Manual only after passing below Reset (latching with clear) Note: Relay coil is energized in non-alarm condition.

  • Page 54: Low Alarm With Fail-Safe Operation (Set < Reset)

    DP6060 Dual-Input Process Meter Instruction Manual Low Alarm with Fail-Safe Operation (Set < Reset) Input Reset de-energized energized Relay Automatic (non-latching) Relay pressed Automatic or Manual (non-latching) Relay pressed Manual (latching) Relay pressed Manual only after passing above Reset (latching with clear) Note: Relay coil is energized in non-alarm condition.

  • Page 55: Pump Alternation Control Operation

    DP6060 Dual-Input Process Meter Instruction Manual...

  • Page 56: Relay Sampling Operation

    DP6060 Dual-Input Process Meter Instruction Manual Relay Sampling Operation Input Reset Sample Sample Sample Time Time Time Relay When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

  • Page 57: Signal Loss Or Loop Break Relay Operation

    DP6060 Dual-Input Process Meter Instruction Manual Signal Loss or Loop Break Relay Operation The following graph shows the loop break relay operation for a high alarm relay. Input Reset de-energized energized Relay Loop Break = Ignore Relay Loop Break = Off...

  • Page 58: Time Delay Operation

    DP6060 Dual-Input Process Meter Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function. Input Reset <Tdelay <Tdelay >=Tdelay Relay On Time Delay Input Reset <Tdelay <Tdelay >=Tdelay Relay Off Time Delay When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed.

  • Page 59: Relay Operation Details

    DP6060 Dual-Input Process Meter Instruction Manual Relay Operation Details Overview The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module.

  • Page 60: Front Panel Leds

    DP6060 Dual-Input Process Meter Instruction Manual Front Panel LEDs The LEDs on the front panel provide status indication for the following: Status Status Alarm 1 Alarm 5 Alarm 2 Alarm 6 Alarm 3 Alarm 7 Alarm 4 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions.

  • Page 61: Non-Latching Relay (Auto)

    DP6060 Dual-Input Process Meter Instruction Manual Non-Latching Relay (Auto) Automatic reset only Condition Relay Normal Alarm Ack (No effect) Normal In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay.

  • Page 62: Latching Relay (Lt-Clr)

    DP6060 Dual-Input Process Meter Instruction Manual Latching Relay (Lt-Clr) Manual reset only after alarm condition has cleared Condition Relay Normal Alarm Ack (No effect) Normal In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared).

  • Page 63: Pump Alternation Control Applications (Altern)

    DP6060 Dual-Input Process Meter Instruction Manual Pump Alternation Control Applications (Altern) For pump control applications where two or more similar pumps are used to control the level of a tank or a well, it is desirable to have all the pumps operate alternately.

  • Page 64: Setting Up The Interlock Relay (Force On) Feature

    DP6060 Dual-Input Process Meter Instruction Manual Setting Up the Interlock Relay (Force On) Feature Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature: 1. Access the Setup – Relay – Action menu and set the action to off.

  • Page 65: Scaling The 4-20 Ma Analog Output (Aout)

    DP6060 Dual-Input Process Meter Instruction Manual Interlock Relay Operation Example Relays 1 & 2 are configured to energize (their front panel LEDs are off) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash, indicating this condition.

  • Page 66: Reset Menu (Reset)

    DP6060 Dual-Input Process Meter Instruction Manual Reset Menu (reset) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the process; both may be reset at the same time by selecting “reset high & low” ( rst HL ). The tare value used to zero the display may be reset by selecting “reset tare”...

  • Page 67: Setting Up The Password (Pass)

    DP6060 Dual-Input Process Meter Instruction Manual Setting Up the Password (pass) The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings. Pass 1: Allows use of function keys and digital inputs...

  • Page 68: Making Changes To A Password Protected Meter

    DP6060 Dual-Input Process Meter Instruction Manual Making Changes to a Password Protected Meter If the meter is password protected, the meter will display the message Locd ( Locked ) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu.

  • Page 69: Advanced Features Menu

    DP6060 Dual-Input Process Meter Instruction Manual Advanced Features Menu To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu. Press and hold the Menu button for three seconds to access the advanced features of the meter.

  • Page 70: Advanced Features Menu & Display Messages

    DP6060 Dual-Input Process Meter Instruction Manual Advanced Features Menu & Display Messages The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu. Display Parameter Action/Setting filtEr Set noise filter value...
  • Page 71 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Divide Channel C = ((A/B)+P)*F Divide C = ((High value of channel A or B)+P)*F Hi-ab Max of A or B C = ((Low value of channel A or B)+P)*F Lo-ab...
  • Page 72 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting C CAL Calibrate 4-20 mA current input (internal Current reference source used for scaling the calibration input) Calibrate low current input (e.g. 4 mA) C lo Current low C Hi Calibrate high current input (e.g. 20 mA)

  • Page 73: Noise Filter (Filter)

    DP6060 Dual-Input Process Meter Instruction Manual Noise Filter (filter) The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged.

  • Page 74: Rounding Feature (Round)

    RS-232, RS-485, or USB adapter option is required; see Ordering Information on page 9 for details. Do not connect any equipment other than Omega’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the Warning! equipment and the meter.

  • Page 75: Select Menu (Select)

    DP6060 Dual-Input Process Meter Instruction Manual Select Menu (SElect) The Select menu is used to select the signal input conditioning function applied to the inputs (linear, square root, programmable exponent, or round horizontal tank), math function for A & B, constants, low-flow cutoff, and analog output programming.

  • Page 76: Signal Input Conditioning (Functn)

    DP6060 Dual-Input Process Meter Instruction Manual Signal Input Conditioning (Functn) The Function menu is used to select the input-to-output transfer function applied to the input signal: linear, square root, programmable exponent, or round horizontal tank volume calculation. The multi-point linearization is part of the linear function selection.

  • Page 77: Multi-Point Linearization (Linear)

    DP6060 Dual-Input Process Meter Instruction Manual Multi-Point Linearization (Linear) Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected for each channel under the linear function. The multi-point linearization can...

  • Page 78: Math Function (Math)

    DP6060 Dual-Input Process Meter Instruction Manual Changing the Volume from Gallons to Liters In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.

  • Page 79: Math Constants (Const)

    DP6060 Dual-Input Process Meter Instruction Manual Math Constants (Const) The Math Constants menu is used to set the constants used in channel C math. The math functions include input channel A and B, as well as the adder constant P, and factor constant F.
  • Page 80 DP6060 Dual-Input Process Meter Instruction Manual Analog Output Source The analog output source can be based on either of the input channels (Ch-A, Ch-B), the math channel (Ch-C), maximum stored value of either input channel (Hi-A, Hi-B), minimum stored value of either input channel (Lo-A, Lo-B), relay set points, or the Modbus input.

  • Page 81: Programmable Function Keys User Menu (User)

    DP6060 Dual-Input Process Meter Instruction Manual Programmable Function Keys User Menu (user) The User menu allows the user to assign the front panel function keys F1, F2, F3, F4 (digital input) and up to eight digital inputs to access most of the menus or to activate functions immediately (e.g. Reset max &...
  • Page 82 DP6060 Dual-Input Process Meter Instruction Manual Display Description Display Description Max/min lower display Menu button LitHLC menu (Channel C) Disable function key Right arrow button disabl Right Control Menu Up arrow button Contrl Set channel A display value to zero (A LED...

  • Page 83: Tare (Tare A, Tare B)

    DP6060 Dual-Input Process Meter Instruction Manual Tare (tare A, tare B) The tare function zero’s out the display. In the case of scale weight, tare is used to eliminate container weight and provide net weight readings. There are two tare functions; Capture Tare for channel A and B, and Reset Tare.
  • Page 84 DP6060 Dual-Input Process Meter Instruction Manual The meter displays either current calibration ( C CAL ) or voltage calibration ( v CAL ), according to the input setup. Press Enter to start the calibration process. Example of Internal Calibration for current input: The meter displays low input current message ( C lo ).

  • Page 85: Meter Copy Function (Copy)

    DP6060 Dual-Input Process Meter Instruction Manual Error Message (Error) An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
  • Page 86 DP6060 Dual-Input Process Meter Instruction Manual Meter Copy or Cloning Instructions Do not connect the two meters to the same signal source while cloning. Internal calibration may Caution! be affected. Connect two meters using a DPA1200 meter copy cable. Using standard CAT5 or other cable will cause damage to both meters.

  • Page 87: Meter Operation

    DP6060 Dual-Input Process Meter Instruction Manual METER OPERATION The meter is capable of accepting two input channels (A and B) of either current (0-20 mA, 4-20 mA) or voltage signals (0-5 V, 1-5 V, 0-10 V,  10 V) and displaying these signals in engineering units from -99999 to 999999 ( e.g.

  • Page 88: F4 Operation

    DP6060 Dual-Input Process Meter Instruction Manual F4 Operation A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal.

  • Page 89: Troubleshooting

    DP6060 Dual-Input Process Meter Instruction Manual TROUBLESHOOTING The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an...

  • Page 90: Reset Meter To Factory Defaults

    DP6060 Dual-Input Process Meter Instruction Manual Reset Meter to Factory Defaults When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.

  • Page 91: Factory Defaults & User Settings

    DP6060 Dual-Input Process Meter Instruction Manual Factory Defaults & User Settings The following table shows the factory setting for most of the programmable parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.
  • Page 92 DP6060 Dual-Input Process Meter Instruction Manual Parameter Display Default Setting User Setting Relay 1 action Automatic Act 1 Relay 1 set point 1.000 Set 1 Relay 1 reset point 0.500 RSt 1 Relay 2 assignment Channel A Ch-A Relay 2 action...

  • Page 93: Alphabetical List Of Display Functions & Messages

    DP6060 Dual-Input Process Meter Instruction Manual Parameter Display Default Setting User Setting Transmit delay 50 ms Tr dly Parity Even Parity Byte-to-byte timeout 010 (0.1 sec) t-byt F1 function key Reset max & min F2 function key Upper Max & Min...
  • Page 94 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Press Enter to set automatic operation Auto Automatic Channel C = (((A+B)/2)+P)*F Average B Gros Display input channel B gross (no tare) Display B gross Alternate display of channel B net (tare) and...
  • Page 95 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Assign display to channel C (math) D Ch-C Display Ch-C D C-u Alternate display of channel C and the Display C and unit/tag units/tags Display high value of channel A...
  • Page 96 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Assign F4 function (digital input) F4 function Factor The channel C math function multiplication Factor factor constant F Enter Fail-safe menu FaiLSF Fail-safe Set noise filter value filter Filter FLS 1...
  • Page 97 DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Enter password to unlock meter locd Locked Lt-CLr Set relay for latching operation with manual Latching- reset only after alarm condition has cleared cleared Set meter for 4-20 mA input...

  • Page 98: Troubleshooting Tips

    DP6060 Dual-Input Process Meter Instruction Manual Display Parameter Action/Setting Description Enter the round menu Round Round RSt 1 Program reset point 1 (1-8) Reset 1 Press Enter to reset max display Rst Hi Reset high Press Enter to reset max & min displays Rst HL Reset high &...
  • Page 99 DP6060 Dual-Input Process Meter Instruction Manual Input selected in Setup menu Minimum input span requirements Check: Meter displays Input selected in Setup menu 999999 Corresponding signal at Signal -99999 connector Check: Display is unstable Input signal stability and value Display scaling vs. input signal...
  • Page 100 M-5203 LIM6060OM_A SFT065 Ver 3.100 & up 08/12...

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