Frymaster Pro H50-Series Service And Parts Manual
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Frymaster Pro H50-Series Service And Parts Manual

Gas fryers
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Download this manual See also: Service & Parts Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
JUNE 2005
24-Hour Service Hotline 1-800-551-8633
*8196083*

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  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. JUNE 2005 24-Hour Service Hotline 1-800-551-8633 *8196083*...
  • Page 2 DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection.

  • Page 4: Table Of Contents

    PRO H50-SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: Service Procedures Functional Description.......................1-1 1.1.1 The Electronic Ignition System................1-1 1.1.2 Interface Board....................1-2 1.1.3 Thermostats......................1-4 Accessing Fryers for Servicing ..................1-4 Cleaning the Gas Valve Vent Tube..................1-5 Checking the Burner Manifold Gas Pressure..............1-5 Measuring Flame Current ....................1-7...
  • Page 5 PRO H50-SERIES GAS FRYERS TABLE OF CONTENTS 1.11.1 Pro H50-Series Fryer..................1-42 1.11.2.1 FPPH/MPH150 Transformer/Filter Box ............1-43 1.11.2.2 FPPH250/450 Transformer/Filter Box ............. 1-44 1.11.2.3 FPPH350 Transformer/Filter Box ..............1-45 1.11.3 Modular Basket Lift (100/120V)..............1-46 1.11.4 Modular Basket Lift (208/250V)..............1-47 1.11.5...

  • Page 6: Chapter 1: Service Procedures

    PRO H50-SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Functional Description Pro Series (H50) gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring approximately 43% less energy than conventional burners to cook the same volume.

  • Page 7: Interface Board

    valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneously, the module causes the ignitor to spark for 4 seconds to light the burner. A flame sensor verifies the burner ignition by measuring the flow of microamps through the flame.

  • Page 8: Interface Board

    INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND COMPUTER (12 VAC) J3 PIN 3 COMPUTER RT HT RELAY COMPUTER 12 VDC TO RELAYS COMPUTER LT HT RELAY RT BL RELAY COMPUTER NOT USED NOT USED ** Dual-vat configurations ** Full-vat configurations COMPUTER LT BL RELAY...

  • Page 9: Thermostats

    FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-0386 Meter Test Setting Pins Results 12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-18 24VAC Power to Right M odule 50VAC Scale 8 on J3 and GROUND 22-28 120 VAC Power 250VAC Scale 11 on J3 and GROUND...

  • Page 10: Cleaning The Gas Valve Vent Tube

    3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. Cleaning the Gas Valve Vent Tube 1. Set the fryer power switch and the gas valve to the OFF position. 2.
  • Page 11 4. On non-CE fryers only, place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below.

  • Page 12: Measuring Flame Current

    7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 µA and 3.5 µA. Flame current is measured by placing a microamp (not milliamp) meter in series with the sensing wire on the ignitor.

  • Page 13: Replacing The Temperature Probe Or High-Limit Thermostat

    1.6.2 Replacing the Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil below the level of the probe or thermostat. 3. Lift up on the bezel to disengage the tabs on its lower edge from the control panel frame. Swing the controller out from the top and allow it to rest on its hinge tabs.

  • Page 14: Replacing The Interface Board

    b. If replacing the high-limit thermostat, use a pin pusher to disconnect the lead running to the connector and insert the corresponding lead from the new thermostat. Disconnect the other lead from the drain safety switch and connect the remaining lead from the new thermostat. 17.

  • Page 15: Replacing An Ignitor Assembly

    1.6.5 Replacing an Ignitor Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical supply. 2. Disconnect the flame sensor wire by carefully pulling its push-on terminal from the terminal strip on the ignitor.
  • Page 16 2. Remove the blower motor shield and separate the blower motor from the housing as shown in the illustration on the following page. Remove these screws to remove the shield from the blower assembly. Remove these nuts to separate the blower motor from the housing.
  • Page 17 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.2 of the Pro H50-Series Gas Fryer Installation and Operation Manual (P/N 819-5991). 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner sight glasses located on each side of the combustion air blower.

  • Page 18: Replacing A Gas Valve

    1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the fryer from the electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermostat wires from the gas valve. Mark each wire to facilitate reconnection.

  • Page 19: Replacing A Burner Assembly

    ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Some models may have the valve attached to the manifold by means of a pipe union. In such cases, remove the valve by uncoupling the union. 5. Remove all fittings from the old gas valve and install them on the replacement valve, using ®...

  • Page 20: Replacing The Filter Motor, Filter Pump, Or Filter Pump Solenoid Valve

    8. Remove the washers and tubular spacers from the mounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you until it clears the burner channels, taking care not to damage the ceramic tiles in the process.

  • Page 21: Replacing The Frypot

    3. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container. 4. At the rear of the fryer, unplug the left connector (as viewed from the rear of the fryer) from the transformer box.
  • Page 22 DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time. 3. Dismount the topcap by removing the screws on the bottom of each front corner and lifting the topcap straight up. 4.

  • Page 23: Replacing Frypot Insulation And/Or Upper Burner Rails

    19. Carefully lift the frypot from the fryer cabinet. 20. Remove the drain valve(s), temperature probe(s), high-limit thermostat(s), and ignitor assemblies. Inspect each of these components carefully and install them in the replacement ® frypot if they are in serviceable condition. Use Loctite PST56765 sealant or equivalent on component threads.
  • Page 24 9. Remove the rear lower combustion chamber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers. 10. Remove the flue assembly (10). 11. Remove the upper burner rails (11). 12.
  • Page 25 1-20...
  • Page 26 To re-assemble with new insulation and/or upper burner rails (use illustration on page 1-23): 13. Place the “L” shaped pieces of combustion chamber insulation (1) in the front and rear corners of both upper rail-retaining slots. 14. Use a small amount of furnace or muffler repair cement to seal the gaps at each end of both lower rails.
  • Page 27 25. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each piece are aligned with one another. Install the assembly with the insulation side toward the frypot and secure with ¼”-20 washer-nuts. Do not over tighten. 26.
  • Page 28 1-23...

  • Page 29: Troubleshooting And Problem Isolation

    Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this manual every conceivable problem or trouble condition that might be encountered, this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of each.
  • Page 30 Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the appropriate CE or non-CE Standard found in Section 2.3 of the Pro H50-Series Gas Fryer Installation and Operation Manual (part number 819-5991), and that the pressure remains constant throughout all hours of usage.
  • Page 31 If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical components. Examine the ignition module and controller for signs of melting, distortion, and/or discoloration due to excessive heat build-up in the fryer (this condition usually indicates improper flue performance).

  • Page 32: Computer Malfunctions

    325ºF (163ºC) point by pressing the button and entering the code 1652. The test results will be displayed in the computer’s LED panel in minutes and seconds. The maximum acceptable recovery time for Pro H50-Series gas fryers is two minutes and twenty-five seconds.

  • Page 33: Filtration Malfunctions

    Cause: Computer is compensating for oil temperature via the sensitivity setting. Corrective Action: Reprogram sensitivity setting for each product. Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller and suggested sensitivity settings.
  • Page 34 • Shortening that remained in the pan after previous filtering solidified in the suction tube recess in the bottom of the pan or the suction tube. Adding hot oil to the pan and waiting a few minutes will usually correct this problem. A flexible wire can be used to clean out the suction tube and the recess in the bottom of the pan.

  • Page 35: Leakage

    Verifying Solenoid Operation Proper operation of the 24 VAC manifold and Pump Heater Tape pump solenoids can be verified by removing the pump motor lead from terminal 4 of the pump motor relay in the filter wiring box and then activating the oil return lever.
  • Page 36 the frypot until the rod loses contact with the upper microswitch, cutting power to the motor and again reversing the direction of current flow. Problems with the basket lift can be grouped into three categories: • Binds and jams • Motors and gears •...

  • Page 37: Troubleshooting Guides

    Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil temperature is below 180ºF (82ºC), the lights indicate the unit is operating normally. • If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the melt cycle, this may indicate a defective probe circuit or low incoming 12VAC to the controller.
  • Page 38 The following processes will assist you in troubleshooting the 24 VAC circuit and ruling it out as a probable cause: • 24 VAC is not present on the interface board J3 pin 9 (LED 5 (GV)) and, on dual units, on J1 pin 9 (LED 1 (GV)).
  • Page 39 24 VOLT CIRCUIT With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module TRANSFORMER J3 PIN 8 FUSE NOTE: Some units may LED 3 (24V) be wired in this manner. Heat Relay (K3 Replaceable) IGNITION LED 4 (PWR) MODULE PWR (right side) Left Flame High Voltage Sensor...
  • Page 40 24 VOLT CIRCUIT With Interface Board 106-0386 and Two 807-3365 (DV) Ignition Modules TRANSFORMER J3 PIN 8 FUSE LED 3 (24V) Heat Relay Heat Relay (K2 Replaceable) (K3 Replaceable) 2 (PWR) LED 4 (PWR) High Voltage IGNITION IGNITION High Voltage Flame Sensor Flame Sensor to Ignitor...

  • Page 41: Troubleshooting The Gas Valve

    1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position. The following processes will assist you in troubleshooting the gas valve and ruling it out as a probable cause: •...

  • Page 42: Probe Resistance Chart

    1. If resistance is not 5 mega-Ohms or greater between each pin and chassis ground, the probe has failed and must be replaced. 2. If resistance is 5 mega-Ohms or greater between each pin and chassis ground, the probe is okay.

  • Page 43: Simplified Wiring Diagrams

    1.9. Simplified Wiring Diagrams 1.9.1 Wiring Diagram for Full-Vat Dual-Spark Module 1-38...
  • Page 44 1.9.2 Wiring Diagram for Full-Vat Single-Spark Module (Austrailia and Pacific Rim) 1-39...
  • Page 45 1.9.3 Wiring Diagram for Dual-Vat Dual-Spark Module 1-40...

  • Page 46: Principal Wiring Connections

    1.10 Principal Wiring Connections N.C. AIR SWITCH N.O. (CE AND SOME EXPORT UNITS) LINE VOLTAGE (L1) BLACK TO T1 & J3 PIN 11 GROUND GREEN TO GROUND LINE VOLTAGE (COM) WHITE TO T2 & C5 PIN 1 24VAC TO J1 PIN 8 & J3 PIN 8 FROM TRANSFORMER BOX 12VAC ORANGE...

  • Page 47: Wiring Diagrams

    1.11 Wiring Diagrams 1.11.1 Pro H50-Series Fryer FULL VAT COMPUTER OR CONTROLLER TEMP TO J2 PROBE SOUND DEVICE HIGH LIMIT SOUND SENSE 2 SENSE 1 SAFETY DRAIN ALARM(GND) ALARM NO COM LEFT RIGHT VALVE(GND) VALVE SWITCH 24VAC(GND) RELAY RELAY 24VAC...
  • Page 48 1.11.2 Transformer/Filter Boxes 1.11.2.1 MPH150 Transformer/Filter Box EXTRACTED FROM 8051377B 1-43...

  • Page 49: Fpph250/450 Transformer/Filter Box

    1.11.2.2 FPPH 250/450 Transformer/Filter Box 1-44...

  • Page 50: Fpph350 Transformer/Filter Box

    1.11.2.3 FPPH 350 Transformer/Filter Box 1-45...

  • Page 51: Modular Basket Lift (100/120V)

    1.11.3 Modular Basket Lift (100/120V) 12 - - - - - 7 8050518E 1-46...

  • Page 52: Modular Basket Lift (208/250V)

    1.11.4 Modular Basket Lift (208/250V) RIGHT SIDE LEFT SIDE USED 208/ 220V) 25ohm 25ohm 12.5 12.5 100ohm 100ohm UPPE UPPE SWITC SWITC LOWE LOWE SWITC SWITC REFERENCES TO LEFT & RIGHT ARE FROM THE REAR OF THE FRYER 8050946 1-47...

  • Page 53: Oil Return/Disposal

    1.11.5 Wiring Diagrams – Oil Return/Disposal Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wiring (Sonic) 1-48...

  • Page 54: Chapter 2: Parts List

    PRO H50-SERIES GAS FRYERS CHAPTER 2: PARTS LIST Accessories ITEM PART # COMPONENT 803-0271 Basket, Twin 803-0099 Basket, Full (cannot be used with basket lifts) 803-0133 Basket Support Rack, Dual Vat 803-0132 Basket Support Rack, Full Vat 803-0136 Basket Support Screen, Full Vat (screen w/handle used in place of Item 4)

  • Page 55: Basket Lift Assemblies And Component Parts

    Basket Lift Assemblies and Component Parts...
  • Page 56 ITEM PART # COMPONENT 200-2942 Mount, Modular Basket Lift 806-5964SP Motor Assembly, Modular Basket Lift Capacitor, 12.5 µFarad, 250VAC Motor Run 807-2133 807-2572 Microswitch Resistor Assembly 806-8530SP 100-120V Modular Basket Lift (see Note 2 in illustration) 106-2771 208-250V Modular Basket Lift 809-0082 Ring, Truarc Retaining 826-1361...

  • Page 57: Cabinetry

    Cabinetry 2.3.1 Backs, Doors, Flue Caps, Sides, and Top Caps...
  • Page 58 ITEM PART # COMPONENT Back, Single Upper 210-6581 Stainless Steel 200-6581 Cold Rolled Steel Back, Single Lower 210-6580 Stainless Steel 200-6580 Cold Rolled Steel Back, Double Upper (for 2-, 4-, and 5-station fryers – does not include Items 7-9) 210-6542 Stainless Steel 200-6540 Cold Rolled Steel...

  • Page 59: Filter Cabinet Bases, Casters, Framing, And Related Components

    2.3.2 Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all Pro Series (H50) gas filter cabinets. All base and framing components used in Pro Series (H50) gas filter cabinets are identified, but not all components are used in every configuration.
  • Page 60 ITEM PART # COMPONENT Frame, Control Panel 106-3902 Two-Station, Standard (use 106-3917 for fall back controller) 106-3903 Three-Station, Standard (use 106-3918 for fall back controller) 106-3904 Four-Station, Standard (use 106-3919 for fall back controller) 106-3905 Five-Station, Standard (use 106-3920 for fall back controller) 210-5819 Bezel, Two-Controller 210-6698...

  • Page 61: Non-Filter Cabinet Bases, Casters, Framing, And Related Components

    2.3.3 Non-Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all Pro Series (H50) gas non-filter cabinets. All base and framing components used in Pro Series (H50) gas non-filter cabinets are identified, but not all components are used in every configuration.
  • Page 62 ITEM PART # COMPONENT Frame, Control Panel 106-3902 Two-Station, Standard (use 106-3917 for fall back controller) 106-3903 Three-Station, Standard (use 106-3918 for fall back controller) 106-3904 Four-Station, Standard (use 106-3919 for fall back controller) 106-3905 Five-Station, Standard (use 106-3920 for fall back controller) 210-5819 Bezel, Two-Controller 210-6698...

  • Page 63: Controllers

    Controllers SOLID STATE ITEM PART # COMPONENT Computer Magic III.5 106-3446 Dual-vat (Domestic U.S.) 106-3447 Dual-vat (CE) (use 106-3450 for 8-second MC Non-CE export units) 106-3445 Full-vat (Domestic U.S.) 106-3448 Full-vat (CE) (use 106-3449 for 8-second MC Non-CE export units) Basket Lift Timer 106-3580 Dual-vat (Domestic U.S.)

  • Page 64: Drain, Filtration, And Oil Return System Components

    Drain, Filtration, and Oil Return System Components 2.5.1 Filtration System Components See Page 2-16 See Page 2-14 2-11...
  • Page 65 ITEM PART # COMPONENT 826-1981 Pan Assembly, FootPrint Pro Filter (includes 826-1980 and Items 2 and 3) 826-1980 Pan Assembly, Filter (includes Plug, O-rings, Rollers, and Nuts) 813-0568 Plug, 1/8-inch NPT Socket Head 816-0012 O-Ring (two required) 810-2198 Roller, Filter Pan (See NOTE at bottom of page.) Nut, 1/4-20 Hex Flange (See NOTE at bottom of page.) 809-0059 200-2124...

  • Page 66: Drain Valves And Associated Components

    2.5.2 Drain Valves and Associated Components Non-Filter Drain Valve Assemblies Full-vat Dual-vat Left Dual-vat Right FootPrint and Filter Magic Drain Valve Assemblies Compression washers and flat washer are components of Item 23. Compression washers are components of Item 12. Compression washers and flat washer are Full-vat components of Item 23.
  • Page 67 ITEM PART # COMPONENT 810-1569 Valve Assembly, 1.25-inch Full-vat Non-Filter Drain (includes handle) 806-7915SP Valve Assembly, 1-inch Left Dual-vat Non-Filter Drain (complete assembly) 806-7916SP Valve Assembly, 1-inch Right Dual-vat Non-Filter Drain (complete assembly) 809-0589 Nut, 1/2-13 2-Way Lock (used on non-filter drain valves) 810-1427 Handle w/Lock Pin, Full-vat 810-1568...

  • Page 68: Oil Return Line Components

    2.5.3 Oil Return Line Components 2-15...
  • Page 69 ITEM PART # COMPONENT 807-2484 Valve, 1/4-inch NPT Solenoid 810-0278 Valve, 1/2-inch NPT Ball 806-8762SP Valve Assembly, Microswitch and Ball 900-5953 Handle, Oil Discharge Valve 814-0047 Sleeve, Red Handle 900-8057 Mount, Microswitch 809-0354 Screw, 4-40 X 3/4-inch Slotted Round Head 807-2103 Microswitch, Lever Activated 809-0237...

  • Page 70: Oil Return Handle, Oil Disposal And Disposal Hose Components

    2.5.4 Oil Return Handle, Oil Disposal and Disposal Hose Components Left Handle and Linkage (Standard) Right Handle and Linkage (Standard) These components are part of Item 30. Left Handle and Linkage (Alternate Configuration) NOTE: Right handle and linkage assembly has same components as Detail of Item 27 left, but relative positions are reversed.
  • Page 71 ITEM PART # COMPONENT 807-2103 Microswitch, Lever Activated 826-1359 Screw, 4-40 X 3/4-inch Slotted Round Head 809-0237 Nut, 4-40 Hex Keps 200-0821 Bracket, Handle 809-0247 Nut, 8-32 Hex Keps 826-1363 Screw, 8-32 X 1/2-inch Slotted Truss Head (pkg. of 25) 901-2358 Cover, Left Handle Microswitch 902-2358...

  • Page 72: Oil Disposal Wand Assembly

    2.5.5 Oil Disposal Wand Assembly ITEM PART # COMPONENT 806-7459 Assembly, Oil Disposal Wand 810-0603 Wand, FB Filter 810-1471 Hose, 24 FPH50 810-0490 Quick Disconnect, ¼-inch Female 2.5.6 Assembly Wand Plumbing (Japan) 3 14 ITEM PART # COMPONENT 806-9700SP Plumbing Assembly, Japan Wand 807-2103 Switch, CE Micro 826-1366...

  • Page 73: Rear Flush Oil Return Components

    2.5.7 Rear Flush Oil Return Components Nut (furnished with Item 8) Right Oil Return Valve Assembly (All components except for Items 4 and 5 are the same for Right and Left Oil Return Valve Assemblies) TYPICAL CONFIGURATION (Full Vat Left /Dual Vat Right shown) Front Filter Handle 2-20...
  • Page 74 ITEM PART # COMPONENT Valve Assembly, Microswitch and Ball Valve 106-3452 Valve, Rear Flush Assembly, Left Side 106-3453 Valve, Rear Flush Assembly, Right Side 810-1372 Elbow, 90º x 1/4-inch NPT x 3/8-inch Tube 809-0601 Clip, Rod End Clevis Shaft, Rear Flush Valve 211-6701 For use in Left oil return valve assemblies 212-6701...

  • Page 75: Power Shower Assemblies

    2.5.8 Power Shower Assemblies ITEM PART # COMPONENT 806-4442SP Power Shower Assembly, Full-vat, Complete 806-4476SP Power Shower Assembly, Dual-vat, Complete 814-0001 Grip, Handle 809-0415 Screw, Cleanout 826-1390 Seal (Gasket) (pkg. of 5) 826-1344 O-Ring (pkg. of 5) 2-22...

  • Page 76: Electronics And Electrical Components

    Electronics and Electrical Components (for Controllers, Page 2-10) 2.6.1 Component Boxes 2-23...
  • Page 77 ITEM PART # COMPONENT 810-1164 Block, One-Piece Screwless Terminal 200-5996 Box, One-Piece Component 807-1926 Bushing, .875-inch Split 826-2024 Cable, 21-inch Ignition (comes with Rajah connector [Item 5]) 807-3484 Connector, Rajah 106-0531SP Fuse Assembly, Inline 816-0217 Insulation, Terminal Block Paper 807-2971 Ignition Module, Australian 807-1006 Ignition Module, CE and Non-CE export (except Australia, Canada, HK, Mexico)

  • Page 78: Transformer Boxes

    2.6.2 Transformer Boxes 2-25...
  • Page 79 ITEM PART # COMPONENT Box Assembly, Transformer 106-1380SP 100-120V FMPH150, FMPH350, FMPH450 106-0627SP 100-120V FMPH250, FMPH350, FMPH450, FPPH250, FPPH350, FPPH450 106-3308SP 100-120V FMPH450, FPPH350 106-3433SP 208-240V FMPH250 CE/Non-CE Export, FPPH250 CE/Non-CE Export 106-3432SP 250V FPPH250 CE/Non-CE Export 106-1009 Cable Assembly, Transformer Box #1 106-1010 Cable Assembly, Transformer Box #2 106-1011...

  • Page 80: High-Limit Thermostat And Temperature Probe

    2.6.3 High-Limit Thermostat and Temperature Probe ITEM PART # COMPONENT 826-1177 High Limit Thermostat - 425°F/218°C 806-4206 Temperature Probe 210-0681 Probe Guard 2-27...

  • Page 81: Food Warmer Components

    Food Warmer Components ITEM PART # COMPONENT 807-0742 Food Warmer Heat Lamp (for element only, use 807-0746) 210-5717 Bracket, Heat Lamp 210-5716 Mount, Heat Lamp 806-5518 Cover Assembly, Work Station 910-7534 Cover, Work Station 210-0319 Handle 809-0024 Screw, 10-24 X 5/16-inch Slotted Round Head 809-0020 Nut, 10-24 Cap 809-0184...

  • Page 82: Frypots And Associated Components

    Frypots and Associated Components 2.8.1 Full-Vat Frypot Components 2-29...
  • Page 83 ITEM PART # COMPONENT 106-1019SP Flue Assembly, Full-vat 200-0936 Back, Left Full-vat Combustion Chamber 200-0937 Back, Right Full-vat Combustion Chamber 200-2227 Retainer, Full-vat Upper Insulation 809-0059 Nut, 1/4-20 Flange Hex 809-0361 Screw, #8 X 1/2-inch Hex Head Drill Point 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head Drill Point 809-0435 Washer, Steel...

  • Page 84: Dual-Vat Frypot Components

    2.8.2 Dual-Vat Frypot Components 2-31...
  • Page 85 ITEM PART # COMPONENT 106-1018SP Flue Assembly, Dual-vat 200-0941 Back, Dual-vat Combustion Chamber 200-2229 Retainer, Dual-vat Upper Insulation 809-0059 Nut, 1/4-20 Flange Hex 809-0360 Screw, #8 X 3/8-inch Hex Head 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head Drill Point 809-0435 Washer, Steel 809-0500...

  • Page 86: Gas Supply And Combustion System Components

    Gas Supply and Combustion System Components Use the universal burner (P/N 826-1072) to replace all types of burners. PH250 Full Vat Gas Manifold (Typical) The example illustrated is typical of PRO Series Fryer Gas Manifolds. Each manifold is assembled from standard 1/2-, 3/4-, and 1-inch NPT See Page 2-34 for details of gas black iron pipe nipples, elbows,...
  • Page 87 ITEM PART # COMPONENT Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 826-1371 Screw, #8 X 1/2-inch Hex Head (pkg. of 25) Blower Assembly, Combustion Air (includes harness and Items 4, and 5) 106-2996SP 100V 50/60 Hz (Left) 106-2999SP...

  • Page 88: Gas Valves And Associated Components

    2.10 Gas Valves and Associated Components NOTE: Items 5, 6, 7, and 8 are used with both CE and Non-CE gas valves. Non-CE Gas Valve Assembly NOTE: The gas tube and (Typical) enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypot is a full-...
  • Page 89 ITEM PART # COMPONENT Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1123 Propane Gas (G30, G31) 810-1715 Valve, CE Gas (G20, G25, G30, G31) 810-1041 Accessory Kit (contains parts to adapt Item 2 to specific fryer configuration) 806-9678SP Plug Assembly, CE Gas Valve 810-0494 Ferrule (Nut), Orifice 810-1355...

  • Page 90: Wiring Assemblies And Harnesses

    2.11 Wiring Assemblies and Harnesses Filter Associated Wiring ITEM PART # COMPONENT 810-1062 Cable, Filter Box Lower 9-Pin Plug to 807-2000/2001 C2 Connector 807-2000 Cable, 810-1062 C2 Connector to Component Box (units w/Basket Lift) 807-2001 Cable, 810-1062 C2 Connector to Component Box (units w/o Basket Lift) 812-0362 Spaghetti Insulation, 36”...

  • Page 91: Main Wiring Harnesses

    Main Wiring Harnesses U.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires. CE harness has two unterminated wires plus two additional wires with push-on terminals. ITEM PART # COMPONENT 807-1978 U.S. and Non-CE Export Main Wiring Harness 807-2168 CE Main Wiring Harness 807-4014 U.S.
  • Page 92 Transformer Box Cable Assemblies 2-39...
  • Page 93 ITEM PART # COMPONENT 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1) Cable Assembly, Transformer Box to Filter Pump (See NOTE 2) 106-1016 106-1009 Cable Assembly, Transformer Box #1 Position (See NOTE 2) Cable Assembly, Transformer Box #2 Position (See NOTE 2) 106-1010 106-3316 Cable Assembly, Transformer Box Line (See NOTE 3)

  • Page 94: Miscellaneous Connectors And Terminals

    2.12 Miscellaneous Connectors and Terminals ITEM PART # COMPONENT 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (pkg.
  • Page 95 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 96 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6083 PRINTED IN THE UNITED STATES 1-800-551-8633 JUNE 2005...

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