Frymaster H50 Series Service And Parts Manual
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Frymaster H50 Series Service And Parts Manual

Gas fryer
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
JUNE 2005
*8190001*

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Summary of Contents for Frymaster H50 Series

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2005 *8190001*...
  • Page 2 DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

  • Page 4: Table Of Contents

    1.12 Wiring Diagrams – Transformer Boxes...1-50 1.13 Wiring Diagrams – Basket Lifts ...1-52 1.14 Wiring Diagrams – Filter Boxes ...1-55 1.14 Wiring Diagrams – Oil Return...1-56 CHAPTER 2: Parts List Accessories ...2-1 H50 SERIES GAS FRYERS TABLE OF CONTENTS 1-10...
  • Page 5 FootPrint III with Rear Flush Oil Return Plumbing Components, Standard ... 2-45 2.13.8 FootPrint III with Rear Flush Oil Return Plumbing Components, KFC... 2-47 2.13.9 FPH150-2 Oil Return Plumbing... 2-49 2.13.10 Oil Return Handle Assembly, Filter Magic & Standard FootPrint III ... 2-51 H50 SERIES GAS FRYERS TABLE OF CONTENTS...
  • Page 6 2.16 Probe, Probe Guard, and Thermostat ...2-65 2.18 Relays, Transformers, Wiring Assemblies, and Related Parts ...2-66 2.18.1 Filter Box Components ...2-66 2.18.2 Transformer Box Components...2-67 2.19 Wiring Harnesses, Wiring Assemblies, and Plug Assemblies...2-69 2.20 Wiring Connectors and Pin Terminals...2-73 H50 SERIES GAS FRYERS TABLE OF CONTENTS...

  • Page 7: Chapter 1: Service Procedures

    H50 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Functional Description H50 Series fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring approximately 43% less energy than conventional burners to cook the same volume.

  • Page 8: Interface Boards

    The H50 Series of fryers has been in production since 1983. Consequently, servicers are likely to encounter three different interface board designs. Although the boards differ slightly in appearance, basic functioning and electrical connections are the same from one to another.
  • Page 9 ** See Probe Resistance Chart at end of chapter. *** 5 mega-Ohms or greater. These standard interface boards are also used in a number of fryer types besides the H50 Series. The information contained in this section applies to H50 Series applications ONLY.

  • Page 10: Interface Board

    INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND COMPUTER (12 VAC) J3 PIN 3 COMPUTER RT HT RELAY COMPUTER 12 VDC TO RELAYS COMPUTER LT HT RELAY RT BL RELAY COMPUTER NOT USED NOT USED COMPUTER LT BL RELAY RT ALARM OUT ALR (RIGHT) COMPUTER...

  • Page 11: Thermostats

    (setpoints). The temperatures are programmed by means of a keypad on the face of the controller. H50 Series fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point.

  • Page 12: Checking The Burner Manifold Gas Pressure

    3. On non-CE fryers only, place the gas valve in the ON position. 4. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table found on the following page.
  • Page 13 Non-CE Valve 6. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. Burner Manifold Gas Pressures for Fryers Manufactured Through April 1999...

  • Page 14: Measuring Flame Current

    4. Unplug the controller wiring harness from the back of the controller. 5. Remove the controller by lifting it from the hinge slots in the control panel frame. 6. If the fryer has a built-in filtration system, loosen the bolt securing the oil return handle to the oil return operating rod.

  • Page 15: Replacing The Interface Board

    1.6.4 Replacing an Ignition Module 1. Disconnect the fryer from the electrical supply. 2. Remove the screws from the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs.

  • Page 16: Replacing An Ignitor Assembly

    A sheet metal shield or shield assembly prevents inadvertent access to the blower assembly. The specific design varies depending upon the particular configuration of the fryer and the country for which manufactured, but in all cases, the shield is attached to the cabinet framing by sheet metal screws.
  • Page 17 Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1 of the H50 Series Installation and Operation Manual (P/N 819-5000).
  • Page 18 Left Viewing Port is Behind Motor (NOTE: Blower shield omitted for clarity.) The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-7 and the burners display a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, the air/gas mixture requires adjustment.

  • Page 19: Replacing A Gas Valve

    1.6.7 Replacing a Gas Valve Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate its reconnection.

  • Page 20: Replacing A Burner Assembly

    NOTE: Use P/N 826-0931 for full vat frypots and P/N 826-0932 for dual vat frypots. 13. Reverse steps 1 through 9 to reassemble the components. 14. Fill the frypot with oil. Turn the fryer on, turn off or bypass the melt cycle, and operate the unit for at least 10 minutes.

  • Page 21: Replacing The Frypot

    4. Disconnect the fryer from gas and electrical supplies. 5. Remove the screws from the topcap above the control panel and lift it up and off the fryer(s). 6. Remove the screws from the upper left and right corners of the control panel. Open the panel, disconnect the controller wiring harness and ground wire.

  • Page 22: Replacing Frypot Insulation And/Or Upper Burner Rails

    16. Carefully lift the frypot from the fryer cabinet. 17. Remove the drain valve(s), temperature probe(s), high-limit thermostat(s), and ignitor assemblies. Inspect each of these components carefully and install them in the replacement frypot if they are in serviceable condition. Use Loctite component threads.
  • Page 23 10. Remove the flue assembly (10). 11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 3-19 for component iden- tification. 12. Remove any residual insulation, sealant, and/or oil from the exterior of the frypot. 13.
  • Page 24 1-18...
  • Page 25 1-19...
  • Page 26 21. Insert the burners (9) into the rails to ensure the rail spacing and alignment are correct. The burner should slide freely into and out of the rails. The upper rail can be bent slightly to increase or decrease tension on the burner, and the edges of the slot can be closed or opened slightly to best fit the burner frame.

  • Page 27: Troubleshooting And Problem Isolation

    33. Install the upper oil-zone insulation (21) by pressing it under the upper combustion chamber metalwork. Secure the insulation with the bracket (22) and ¼” self-tapping screws. 34. Install the upper burner rail blanket insulation (23). Position any excess insulation toward the top of the frypot.
  • Page 28 If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition fail- ure is a problem in the 24 VAC circuit. If the fryer is equipped with a built-in filtration system, first verify that the drain valve is fully closed. (The valve is attached to a microswitch that must be closed for power to reach the gas valve.
  • Page 29 Check for proper operation by disconnecting the wire from the ignitor (spark plug), inserting the tip of a screw driver into the terminal, and holding it near the frame of the fryer as the power switch is placed in the ON position. A strong, blue spark should be generated for at least 4 seconds.
  • Page 30 Occasionally a burner may apparently be operating correctly, but nevertheless the fryer has a slow recovery rate (the length of time required for the fryer to increase the oil temperature from 250ºF to 300ºF (121ºC to 149ºC)). The primary causes of this are an over-filled vat, a dirty or out-of- adjustment combustion air blower, low burner manifold pressure, and/or damaged burner tiles.
  • Page 31 300ºF (149ºC) point by pressing the button and entering the code 1652. The test results will be displayed in the computer’s LED panel in minutes and seconds. The maximum acceptable recovery time for the H50 Series of fryers is two minutes and twenty-five seconds.

  • Page 32: Filtration Problems

    Cause: Computer is compensating for oil temperature via the sensitivity setting. Corrective Action: Reprogram the sensitivity setting for each product in accordance with the programming instructions in the Computer Magic III Chapter of the Frymaster Fryer Controllers Operator’s Manual (P/N 819-5916).
  • Page 33 FREEING A SEIZED PUMP Sediment Particle Up for reverse FLOW Down for forward Incorrectly sized or installed paper will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube may indicate that the crumb tray is not being used.
  • Page 34 The oil return line heater tapes in the Filter Magic system are wired directly into the line VAC source and remain energized as long as the unit is plugged in. The filter pan suction tube heater tape, however, is wired into the 24 VAC circuit. The suction tube tape is activated only when the filter pan is positioned all the way to the rear of the cabinet, allowing a pair of “bullet”...

  • Page 35: Leakage

    1.7.7 Basket Lift Malfunctions H50 Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Basket lifts will always come in pairs, although each operates independently of the other.
  • Page 36 A modular basket lift (illustrated below) consists of a toothed rod to which the basket lift arm is attached, a reversible-drive gear motor, and a pair of roller-activated microswitches. The gear motor engages the teeth in the rod, moving it up or down depending upon the direction of rotation of the motor.
  • Page 37 A bell crank style basket lift consists of a cam and bell crank that are connected to the basket lift arm by a flat metal link. The cam is attached to a drive motor. The motor ro- tates the cam, thus raising or lowering the lift arm linked to the bell crank.

  • Page 38: Interpretation Of Digital Controller Lights

    An additional set of operator troubleshooting guides is contained in Chapter 6 of the H50 Series Installation and Operation Manual (P/N 819-5000). It is suggested that service technicians thoroughly familiarize themselves with both sets.
  • Page 39 PROBLEM PROBABLE CAUSES A. Failed 24V transformer. Check: LED 3 (24V) is not lit continuously. B. Failed interface board. Check 1: LED 3 (24V) is lit continuously, but 24 VAC is not present on the right PWR terminal (LED 4) (and/or the left PWR terminal (LED 2), if dual-vat).
  • Page 40 With Interface Board 806-3398 or 106-0386 and Two 807-1006 (FV/DV), 807-2971 (FV/DV), or 807-3365 (DV) Ignition Modules J1 PIN 8 Heat Relay (K1 Fixed) (K2 Replaceable) 2 (PWR) High Voltage IGNITION Flame Sensor to Ignitor MODULE 1 (GV) J1 PIN 9 HIGH LIMIT SWITCH...
  • Page 41 With Interface Board 806-3398 or 106-0386 and One 807-3366 (FV) Ignition Module NOTE: Some units may be wired in this manner. IGNITION MODULE PWR (left side) Jumper LED 5 (GV) J3 PIN 9 This switch used only with built-in filtration systems. 24 VOLT CIRCUIT TRANSFORMER J3 PIN 8...
  • Page 42 PROBLEM PROBABLE CAUSES A. Gas valve in non-CE is in OFF position. B. Gas valve in non-CE is in OFF position. C. Improper incoming gas pressure. Check: Incoming gas pressure is Gas supply or gas appropriate table on Page 1-23 of valve is suspect.

  • Page 43: Probe Resistance Chart

    Probe Resistance Chart For use with H50 Series fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309 1174...

  • Page 44: Simplified Wiring Diagrams

    Simplified Wiring Diagrams 1-38...
  • Page 45 1-39...
  • Page 46 1-40...
  • Page 47 1-41...
  • Page 48 1-42...

  • Page 49: Principal Wiring Connections

    1.10 Principal Wiring Connections LINE VOLTAGE (L1) GROUND LINE VOLTAGE (COM) 24VAC FROM TRANSFORMER BOX 12VAC 12VAC HOOD RELAY LINE VOLTAGE (L1) LINE VOLTAGE (COM) LEFT VAT FROM PROBE J2 PIN 14 PROBE J2 PIN 15 C1 PIN 4 (24VAC) LEFT PWR VIA K1 GAS VALVE GROUND...

  • Page 50: Wiring Diagrams - Main

    1.11 WIRING DIAGRAMS - MAIN FPH150 ONLY (NON-CE) RELAY LOAD LINE WHITE HEATER RETURN SINGLE H50/52 1-44...
  • Page 51 FPH150 ONLY (CE) LOAD LINE 1-45 GRN/YLW...
  • Page 52 H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS (Old Single Spark Ignition Module) ON SOME OLDER UNITS C4 HAD A 6-PIN PLUG 1-46...
  • Page 53 H50 SERIES (NON-CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS (Newer Dual-Spark Ignition Module) SOUND DEVICE SOUND RELAY LEFT DV HEAT & BLOWER RELAY COMPUTER GROUND SOUND DEVICE SOUND SENSE 2 SENSE 1 ALARM(GND) ALARM VALVE(GND) VALVE 24VAC(GND) 24VAC SPARK 2...
  • Page 54 H50 SERIES (CE) OTHER THAN FPH150 AND MANUFACTURED GAS UNITS TRANSFORMER COMPONENT SWITCH RETURN FILTER BLUE ORANGE PIN2 WHITE PIN6 PIN9 BLACK (COM) VOLTAGE LINE (L1) VOLTAGE LINE BLACK PIN9 BLACK PIN6 PIN2 WHITE 1-48 ONLY) MODELS (H50 LIFT BASKET...
  • Page 55 H50 SERIES MANUFACTURED GAS UNITS MANUFACTURED 230/24 DIAGRAM WIRING PLAN 1-49...

  • Page 56: Wiring Diagrams - Transformer Boxes

    1.12 WIRING DIAGRAMS – TRANSFORMER BOXES Non-CE Transformer Boxes 1-50...
  • Page 57 CE Transformer Boxes 1-51...

  • Page 58: Wiring Diagrams - Basket Lifts

    Modular Basket Lift – 100/120V (NOTE: There is no CE version of this option.) BRN 1 12.5 UPPER SWITCH LOWER SWITCH REFERENCES TO LEFT & RIGHT ARE LEFT SIDE RESISTOR RED 1 FROM THE REAR OF THE FRYER 1-52 RIGHT SIDE 101C RED 2 BRN 2 12.5 UPPER SWITCH LOWER SWITCH...
  • Page 59 UPPER SWITCH LOWER SWITCH (NOT USED ON 208/220V) 25ohm RED 1 100ohm 100C REFERENCES TO LEFT & RIGHT ARE FROM THE REAR OF THE FRYER 1-53 RIGHT SIDE 25ohm RED 2 BRN 2 101C 12.5 100ohm UPPER SWITCH LOWER SWITCH...
  • Page 60 Bell Crank Basket Lift ( NOTE: There is no CE version of this option.) 1-54...

  • Page 61: Wiring Diagrams - Filter Boxes

    FootPrint III Prior to August 1997 (NOTE: This diagram is used for both CE & Non-CE applications.) PUMP RELAY TRANSFORMER FootPrint III August 1997 and Later (NOTE: This diagram is used for both CE & Non-CE applications.) 108C LINE TO FRYER 7 8 9 4 5 6 1 2 3 TO PIN 1 PUMP...

  • Page 62: Wiring Diagrams - Oil Return

    1.15 WIRING DIAGRAMS – OIL RETURN Oil Return/Disposal Wand Wiring (Japan/Lotteria) 22C BLK RELAY 27C ORG 21C ORG 22C BLK 2C GRN 29C WHT 1-56 EXTERNAL POWER SOURCE NON- DIRECT OPTION ADJACENT FRYER 807-2016 FILTER MAGIC MAIN POWER CABLE 8050503E...
  • Page 63 Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wand Wiring (Sonic) 1-57...

  • Page 64: Chapter 2: Parts List

    Handle Kit, Frypot Cover (includes handle and screws) 823-1885 Connecting Strip w/back plate (Burger King only) 910-4617 Connecting Strip (blunt point, ½” sides, 20.70” long) –Applebee’s Fryer to Filter 910-2285 Connecting Strip (blunt point, 1” sides, 20.80” long)- B.K. Wide 910-7515 Connecting Strip (sharp point, ½”...
  • Page 65 810-0074 Quick-Disconnect Fitting, 1-Inch Male 810-0073 Quick-Disconnect Fitting, 1-Inch Female 803-0209 Brush, Frypot Cleaning 803-0197 Fryer’s Friend 27” (Clean-out Rod) 910-3557 Flue Deflector 810-1306 Valve, Manual Gas Shut Off ½” 810-1307 Valve, Manual Gas Shut Off ¾” * Not illustrated.

  • Page 66: Basket Lift Assemblies And Component Parts

    Basket Lift Assemblies and Component Parts 2.2.1 Bell Crank Basket Lifts...
  • Page 67 ITEM PART # Gear Motor, Basket Lift 807-0107 120VAC 807-0108 240VAC 807-0124 Bushing, Plastic 807-0240 Microswitch 826-1680 Clamp, Plastic Wire (Pkg. of 8) 826-1358 Nut, 6-32 Hex (Pkg. of 25) 809-0050 Nut, 2-32 Hex 809-0063 Nut, Jam ⅜-16 Hex 809-0076 Nut, ¼-20 x ¾...

  • Page 68: Modular Basket Lifts

    2.2.2 Modular Basket Lifts...
  • Page 69 ITEM PART # Mount, Modular Basket Lift** 200-2942 For use on units with 12-pin connectors 900-7655 For use on units with 6-pin connectors 806-5964SP Motor Assembly, Modular Basket Lift 810-1013 Gear, Modular Basket Lift (809-0504 Set Screw, 6-32 x .185) 807-2513 Capacitor, 12.5 µFarad, 250VAC Motor Run 807-2572...

  • Page 70: Blower Assemblies And Associated Components

    Blower Assemblies and Associated Components ITEM PART # Blower, Left (with 1.54-inch (3.91 cm) narrow housing) 106-2996SP 100V, 50/60 Hz 106-2994SP 115V, 50/60 Hz 806-5841SP 230V, 50 Hz 106-2995SP 240V, 50 Hz Blower, Right (with 1.54-inch (3.91 cm) narrow housing) 806-4697SP 100V, 50/60 Hz 106-2997SP...
  • Page 71 ITEM PART # 816-0554 Cover, Molded Plastic Blower Motor (fits left- or right-hand blowers) 809-0938 Screw, 10-32 X ⅝ Philips Truss Head (secures Blower Motor Cover to motor) 826-1383 Washer, ¼-inch Flat (for mounting blower to plenum) (Pkg. of 5) 826-1372 Nut, ¼-20 Hex (for mounting blowers to plenum) (Pkg.

  • Page 72: Burner Ignition System Components And Associated Hardware

    Burner Ignition System Components and Associated Hardware ITEM PART # See Pg 2-19 Ignition Module, Full and Dual Vat (original design, with fuse) 807-0910 Fuse See Pg 2-19 Ignition Module, Full Vat (new design, without fuse) 826-1346 Spacer (Pkg. of 10) See Pg.

  • Page 73: Cabinet Assemblies And Component Parts

    Cabinet Assemblies and Component Parts 2.5.1 FPH150 Cabinet Assembly ITEM PART # 900-7448 Back, Cabinet 806-4897SP Base Assembly (includes leg pad assembly 806-5209SP (see Page 2-13)) 900-4391SP Brace, Cabinet, Front 900-4813SP Brace, Cabinet, Top 901-1405 Gusset, Left 902-1405 Gusset, Right 900-4551 Motor Mount 900-1621...

  • Page 74: Fph50 Batteries

    2.5.2 FPH50 Batteries 2-11...
  • Page 75 ITEM PART # Back, Lower Cabinet 910-7657 FPH250/FPH450 Stainless Steel (use 900-7657 for aluminized steel) 910-9416 FPH350 Stainless Steel (use 900-9416 for aluminized steel) Back, Upper Cabinet 910-7658 FPH250/FPH450 Stainless Steel (use 900-7658 for aluminized steel) 910-9415 FPH350 Stainless Steel (use 900-9415 for aluminized steel) Base Assembly (includes leg pad assembly 806-5209SP (see Page 2-13)) 806-5861SP FPH250...
  • Page 76 Complete Fryer Cabinet Assemblies are: 806-46232SP (S/S) and 806-46231SP (CR). Fryer and spreader cabinet assemblies are identical except for the backs — spreader backs do not have a formed edge at the top. Cabinet sides with access openings are used on FH150 units or on spreader cabinets placed in batteries of fryers equipped with built-in filtration systems.

  • Page 77: Mjh50 Batteries

    900-7326 Divider, Cabinet 826-1374 Screw, #10 X ½-inch Hex Washer Head (Pkg. of 25) 826-1494 Kit, Jack in the Box Filter Magic Cold Air Block * Not illustrated. MJH50 MULTI-FRYER CABINET ASSEMBLIES (MJH350 ILLUSTRATED IS TYPICAL OF ALL) COMPONENT 2-14...

  • Page 78: Fmh50 Batteries With Built-In Filtration

    2.5.5 FMH50 Batteries with Built-In Filtration (See Page 2-14 for Leg Pad Assembly) FMH250 (FILTER BETWEEN FRYERS) (All components except Items 27 and 28 are the same for FMH350 cabinets with (All components except Items 27 and 28 are the same for FMH250 and FMH350 2-15 NOTE: Items 1-15 are used in a l l F M H 5 0 B u i l i t - I n F i l t e r...
  • Page 79 FMH150 Filter Right 900-7244 FMH250 Filter Right 900-9322 FMH350 Filter Right 900-7242 FMH250 Filter Middle 900-9321 FMH350 (Fryer, Fryer, Filter, Fryer) 900-9320 FMH350 (Fryer, Filter, Fryer, Fryer) 826-1374 Screw, #10 X ½-inch Hex Washer Head (Pkg. of 25) COMPONENT 2-16...
  • Page 80 2.5.6 Filter Magic Add-On Cabinetry NOTE: Item 9 from Page 2-16, and Item 20 or 21 from Page 2-10 are also used in this cabinet. See Page 2-10 for access opening covers. 2-17 NOTE: Items 1-3 and 9 from Page 2-16, and Item 20 or 21 from Page 2-10 a r e a l s o u s e d i n t h i s cabinet.
  • Page 81 ITEM PART # Side, Left Cabinet, w/Access Openings 911-9324SP Stainless Steel 901-9324SP Enameled Side, Right Cabinet, w/Access Openings 912-9324SP Stainless Steel 902-9324SP Enameled Back w/Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Aluminized Steel 900-4089 Cover, Cabinet Back Access Side, Left Undercounter Cabinet 911-7677SP Stainless Steel 901-7677SP...

  • Page 82: Casters, Legs, And Restraints

    Casters, Legs, and Restraints ITEM PART # 823-2669 Caster, Single FootPrint Front 910-7925 Mounting Leg for Caster 823-2669 826-1130 Caster, 3” Swivel w/Brake (810-0651) 826-1118 Caster, 5” Swivel w/Brake (810-0357) 826-1117 Caster, 5” Swivel w/o Brake (810-0356) 826-1138 Caster, 5” Rigid w/o Brake (810-0378) 826-1114 Caster, 5”...

  • Page 83: Component Box Assemblies And Associated Component Parts

    Component Box Assemblies and Associated Component Parts IFB 806-3398 (Discontinued) has only one fuse. If used with 807-3365 or 807-3366 modules, an in-line fuse should be added between the module and the board. Replaced by 106-0386 ITEM PART # 200-5996 Box Assembly, One-Piece Component 807-1006 Ignition Module, Full or Dual Vat (fuse-protected)

  • Page 84: Control Panel Assemblies, Flue Caps, Top Caps, And Related Components

    Control Panel Assemblies, Flue Caps, Top Caps, and Related Components 2-21...
  • Page 85 823-2540 Standard (use 823-2542 on Burger King fryers) 823-3536 Burger King with Button Studs (used w/Item 4) Flue Cap, 3-Fryer Battery (use 823-2543 on Burger King fryers) 823-2541 Standard (use 823-2543 on Burger King fryers) 823-3537 Burger King with Button Studs (used w/Item 4)

  • Page 86: Controller Assemblies

    Controller Assemblies ITEM PART # Computer Magic III 106-1187SP Dual Vat (CE) 106-1151SP Dual Vat (Non-CE) 106-1155SP Dual Vat w/ 8 sec. Melt Cycle 106-1188SP Full Vat (CE) 106-1150SP Full Vat (Non-CE) 106-1216 Full Vat, Remote BK on the Hood 106-1226 Full Vat, Remote BK in the Hood Basket Lift Timer...

  • Page 87: Door Assemblies

    Controller Assemblies cont. ITEM PART# 806-5300 KFC1 Computer (requires special control panel assembly – see Page 2-22) 826-1032SP Kit, Bezel Screw and Tinnerman Clip (contains two screws and two clips) 826-1379 Screw, #10 X ½-inch Philips Truss Head (computer screws) (Pkg. of 10) 910-3690 Blank Panel (for fryers with remote mounted computers) 806-2071...

  • Page 88: Drain System Components

    2.11 Drain System Components 2.11.1 Filter Magic II Square Drain Components, Standard Configuration (Units Built Before 03/01/01) ITEM PART # 810-0396 Clamp Section (requires 2 per connection) 826-1362 Nut, ¼–20 (Pkg. of 10) 826-1375 Screw, 10–32 x ¾ (Pkg. of 5) 816-0032 Seal (Connection Gasket) 826-0877...

  • Page 89: Filter Magic Ii Square Drain Components, Non-Standard Configurations

    Drain Tube, 15” Long, Open Both Ends 823-2128 Drain Tube, 8.3” Long, Open at Both Ends 823-1697 Swivel Drain Receiver, Filter Left of Fryer 823-1698 Swivel Drain Receiver, Filter Right of Fryer 823-1702 Drain Tube, 8.3” Long, Left End Closed...

  • Page 90: Footprint Iii Square Drain Components, Standard Configuration

    2.11.3 FootPrint III Square Drain Components, Standard Configuration FPH450-2L NOTE: The assemblies shown represent typical FP III standard drain configurations. All components are illustrated, but there are many other possible combinations of these components. ITEM PART # 806-6374 Clamp Assembly 816-0420 Boot (Connection Seal) 3 ½”...

  • Page 91: Footprint Iii Square Drain Components, Rear Flush Configuration

    2.11.4 FootPrint III Square Drain Components, Rear Flush Configuration FPH450-2L FPH450-4R NOTE: The assemblies shown represent typical FP III rear flush drain configurations. All components are illustrated, but there are many other possible combinations of these components. ITEM PART # 806-6374SP Clamp Assembly 816-0420...

  • Page 92: Footprint Iii Square Drain Components, Foodmaker Configuration

    2.11.5 FootPrint III Square Drain Components, Foodmaker Configuration ITEM PART # 806-6374 Clamp Assembly 816-0420 Boot (Connection Seal) KIT-0257SP Clamp Assembly and Seal Kit 826-1382 Wing Nut (Pkg. of 10) 816-0135 O-Ring 823-2223 Drain Outlet Section, Open 23.38” Long 823-2301 Drain Section, 15.39”...

  • Page 93: Drain Valves, Drain Valve Assemblies And Associated Parts

    2.12 Drain Valves, Drain Valve Assemblies and Associated Parts 2.12.1 Drain Valves and Drain Extensions ITEM PART # 812-1227 Drain Valve Extension, Screw-In DV (1-inch NPT) 812-1226SP Drain Valve Extension, Screw-In FV (1¼-inch NPT) 210-4175 Drain Valve Extension, Bayonet Connection (used only with Items 5 and 7) 810-1338 Drain Valve, 1-inch NPT Inlet and Outlet, Dual Vat 810-2536...
  • Page 94 2.12.2 MJH50 Drain Valve Assemblies 806-7915SP ITEM PART # 806-7915SP Complete Assembly, Left 806-7916SP Complete Assembly, Right Components 810-1338 Drain Valve, 1-inch NPT Inlet and Outlet (See NOTE) 809-0539 Nut, 2-way Lock, ⅜–16 810-1568 Handle, Drain Valve, w/Lock Pin, Left 810-1567 Handle, Drain Valve, w/Lock Pin, Right NOTE: For a short period in early 2003, some versions of these assemblies were manufactured with...

  • Page 95: Fmh50 Dual Vat (1-Inch) Drain Valve Assemblies

    2.12.3 FMH50 Dual Vat (1-Inch) Valve Assemblies NOTES: Compression washers must be turned face to face and lock nut (Item 9) must be torqued to 60 ± 10 inch-pounds. Item 3 does not come with 806-7432SP or 806-7433SP. Compression Washers (part of Item 1) Steel Flat Washer (part of Item 1)

  • Page 96: Fmh50 Full Vat (1¼-Inch) Drain Valve Assembly

    2.12.4 FMH50 Full Vat (1¼-inch) Valve Assembly NOTES: Compression washers must be turned face to face and lock nut (Item 5) must be torqued to 80 ± 10 inch-pounds. Item 11 does not come with assembly 806-8791SP. ITEM PART # 806-8791SP Complete Assembly (does not include Item 11) 810-1020...

  • Page 97: Fph50 Dual Vat (1-Inch X 1¼-Inch) Valve Assemblies

    2.12.5 FPH50 Dual Vat (1-Inch X 1¼-inch) Valve Assemblies N OTE : Co m p re s s i on washers must be turned face to face and lock nut (Item 16) must be torqued to 60 ± 10 inch-pounds. Plastic Washer (part of Item 4) ITEM...

  • Page 98: Fph50 Full Vat (1¼-Inch) Valve Assemblies

    2.12.6 FPH50 Full Vat (1¼-inch) Valve Assemblies N OTE : Co m p r e s s i on washers must be turned face to face and lock nut (Item 13) must be torqued to 80 ± 10 inch-pounds. ITEM PART # 806-6373SP Complete Assembly (for CE, use 806-6610SP)

  • Page 99: Filtration Systems And Component Parts (Other Than Drain Components)

    2.13 Filtration Systems and Component Parts (Other than Drain Components) 2.13.1 Filter Magic II/Single FootPrint III Filter Pan Assembly ITEM PART # 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 11, 12, and 13) used also on Single FP 106-0089SP One-Piece Filter Pan Assembly with Magnasol Leaf (Carl’s Jr.) 823-2751SP One-Piece Pan Only...

  • Page 100: Footprint Iii Filter Pan Assembly

    2.13.2 FootPrint III Filter Pan Assembly ITEM PART # 806-5618SP Pan Assembly, Complete (Items 1 through 11) 823-2027 Cover 810-1408 Hold Down Ring 13 ¾” x 20 ⅝” 900-8827 SanaGrid Filter Screen 12” x 19 ½” / 30.5cm x 49.5cm (without holes) 806-8551SP Inner Pan Assembly w/ check valve 823-1979SP...

  • Page 101: Footprint Iii Filter Base Assemblies

    2.13.3 FootPrint III Filter Base Assemblies ITEM PART # 806-9619SP Base Assembly w/o Casters (Items 1- 5) 806-5954SP Base Assembly w/Casters (Items 1-8) 201-3768 Frame, Left Side 202-3768 Frame, Right Side 900-5396 Support, Filter Motor 823-2289 Support, Filter Pan 826-1374 Screw, #10 X ½-inch Hex Washer Head (Pkg.

  • Page 102: Filter Magic Oil Return Plumbing Components (Including Pump & Motors)

    2.13.4 Filter Magic Oil Return Plumbing Components (Including Pump & Motors) 2-39...
  • Page 103 ITEM PART # Pump Motor 826-1712 100-120 VAC 50/60Hz (with gasket 816-0093) 826-1756 208 VAC 50/60 Hz (with gasket 816-0093) 826-1270 230-250 VAC 50/60 Hz (with gasket 816-0093) 807-11973 Pump Service Kit (gasket, shaft seal, and two O-rings) 806-6728SP Pump Wiring Assembly (this component is furnished with above motors) 826-1264 Pump, 4 GPM (15 LPM) (with gasket 816-0093 and mounting screws) 826-1360...

  • Page 104: Footprint Iii Filter Motors And Pump Plumbing Components

    2.13.5 FootPrint III Filter Motors and Pump Plumbing Components FPH150 Configuration Standard FP III Configuration (Prior to August 1997) Standard FP III Configuration (August 1997 and Later) 2-41...
  • Page 105 ITEM PART # Motor and Gasket Kits 826-1712 100-120VAC 50/60 Hz (with gasket 816-0093) 826-1756 208 VAC 50/60 Hz (with gasket 816-0093) 826-1270 230-250VAC 50/60 Hz (with gasket 816-0093) 807-11973 Pump Service Kit (gasket, shaft seal, and two O-rings) 826-1264 Pump, 4GPM (15LPM) (includes gasket 816-0093 and mounting screws) 807-2484 Valve, Solenoid Vent (145 ohms)

  • Page 106: Footprint Iii With Power Shower Oil Return Plumbing Components

    2.13.6 FootPrint III with Power Shower Oil Return Plumbing Components 2-43...
  • Page 107 ITEM PART # 807-2484 Valve, Solenoid Vent 810-0278 Valve, ½-inch NPT Ball 810-1372 Fitting, ¼-inch NPT x 90º 810-1069 Flexline, Oil Return, 29.5-inch 810-1668 Adapter, ½-inch NPT Male (converts female to male) 810-1680 Flexline, Oil Return, 6.5-inch 813-0003 Tee, ½-inch NPT 813-0022 Nipple, ½-inch NPT x Close 813-0087...

  • Page 108: Footprint Iii With Rear Flush Oil Return Plumbing Components, Standard

    2.13.7 FootPrint III with Rear Flush Oil Return Plumbing Components, Standard Hanger shown cut away to reveal elbow. See Page 2-47 for KFCH50 Rear Flush Oil Return Components. See Page 2-48 for Oil Return Handle Components. FPH350-2L Rear Flush (Typical) 2-45...
  • Page 109 ITEM PART # 813-0165 Elbow, ½-inch x 90º Street 813-0265 Nipple, ½-inch x 2½-inch 813-0342 Elbow, ½-inch x 45º Street 813-0087 Nipple, ½-inch x 1½-inch 810-0278 Valve, ½-inch Ball 810-1003 Valve, ½-inch 180º 3-way Ball 810-1067 Flexline, 8.5-inch Oil Return 813-0062 Elbow, ½-inch x 90º...

  • Page 110: Footprint Iii With Rear Flush Oil Return Plumbing Components, Kfc

    2.13.8 FootPrint III with Rear Flush Oil Return Plumbing Components, KFC Nut (furnished with Item 8) Right Oil Return Valve Assembly (All components except for Items 4 and 5 are the same for Left Oil Return Valve TYPICAL CONFIGURATION (KFCH250 Full Vat Left /Dual Vat Right Right Handle and Switch Assembly (All components except for Items 4 and 14 are the same for Left Handle and Switch...
  • Page 111 For use in CE applications only (see illustration below). 812-1253SP Cover, Rear Flush Handle NOTE: Left and right refer to the fryer as viewed from the front when facing the fryer. Shaft 810-1767 (Note orientation of flat and 45° angle to left.)

  • Page 112: Fph150-2 Oil Return Plumbing

    2.13.9 FPH150-2 Oil Return Plumbing 2-49...
  • Page 113 ITEM PART # 806-6309SP FPH150-2 Oil Return Plumbing Assembly (Items 1-19) 826-1376 Nut, 10-32 Keps (Pkg. of 10) 900-2110 Cover, Switch 809-0056 Locknut, 5/16-inch x 24 Nylon 910-2311 Switch, Actuator 809-0519 Washer, 5/16 Spring (2 each) 826-1359 Screw, 4-40 x ¾-inch (Pkg. of 10) 807-2104 Microswitch, Roller-activated 812-0442...

  • Page 114: Oil Return Handle Assembly, Filter Magic & Standard Footprint Iii

    2.13.10 Oil Return Handle Assembly, Filter Magic & Standard FootPrint III Handle and switch assembly is shown in right-hand configuration (806-3470SP). Left-hand configuration (806-3471SP) is mirror image of 806-3470SP using same components. Oil return valve rod (Item 16) IS NOT a component of either assembly. ITEM PART # 806-3470SP...

  • Page 115: Power Shower Assemblies (All Systems)

    2.13.11 Power Shower Assemblies (All Models) ITEM PART # 806-4442SP Power Shower Assembly, Full Vat, Complete 806-4476SP Power Shower Assembly, Dual Vat, Complete 814-0001 Grip, Handle 809-0415 Screw, Cleanout 826-1390 Seal (Gasket) (pkg of 5) 826-1344 O-Ring (pkg of 5) COMPONENT 2-52...

  • Page 116: Oil Disposal Systems Plumbing

    2.13.12 Oil Disposal Systems Plumbing 2-53...
  • Page 117 ITEM PART # 806-9087SP Oil Disposal Plumbing Assembly (side discharge configuration) 806-9330SP Oil Disposal Plumbing Assembly (rear discharge configuration) H50 oil Return 806-8762SP Ball Valve with Microswitch Assembly WIR0315SP Wire Assembly, Ball Valve Microswitch 810-0487 Quick Disconnect, ½-inch Male 809-0454 Nut, ½-inch Conduit (mounts between Item 2 and Item 6) 826-1374 Screw, #10 x ½-inch Hex Head (Pkg of 25)

  • Page 118: Assembly Wand Plumbing Japan

    2.13.13 Assembly Wand Plumbing Japan 3 14 ITEM PART # 806-9700SP Plumbing Assembly, Japan Wand 807-2103 Switch, CE Micro 826-1366 Nut, 4-40 (Pkg. of 25) 826-1359 Screw, 4-40 x ¾ (Pkg. of 25) 810-0278 Valve, ½-inch Ball 810-0487 Coupling, Male 813-0003 Tee, ½...

  • Page 119: Oil Disposal Wand Assembly

    Retainer W/A, Inner Left Front FV 823-3316 Retainer W/A, Inner Right Front FV * Used only on fryers with non-Frymaster remote computers. (Jack In the Box and Foodmaker) NOTE: See pages 2-58 and 2-60 for replacement burners and replacement burner rails. COMPONENT...

  • Page 120: Full Vat Frypot Assembly, Component Parts

    2.14.2 Full Vat Frypot Assembly, Component Parts 2-57...
  • Page 121 ITEM PART # Full Vat Frypot Assembly, Complete (see Page 2-58 for P/Ns) 823-3316 Retainer, Lower Front Insulation, Right (before 09/01 use 200-0934) 823-3315 Retainer, Lower Front Insulation, Left (before 09/01 use 200-0935) 200-0936 Back, Combustion Chamber, Left 200-0937 Back, Combustion Chamber, Right 200-2227 Retainer, Upper Front Insulation 106-1019SP...

  • Page 122: Dual Vat Frypot Assembly, Component Parts

    2.14.3 Dual Vat Frypot Assembly, Component Parts 2-59...
  • Page 123 ITEM PART # Dual Vat Frypot Assembly, Complete (see Page 2-58 for P/Ns) 106-1018SP Flue Assembly, Dual Vat (before 09/01 use 806-5860SP) 200-0941 Back, Combustion Chamber 200-2229 Retainer, Upper Front Insulation 826-1372 Nut, ¼-20 Hex Head Grip (Pkg of 10) 809-0360 Screw, #8 x ⅜-inch Slotted Hex Washer Head 809-0362...

  • Page 124: Gas Supply System Assemblies And Component Parts

    2.15 Gas Supply System Assemblies and Component Parts 2.15.1 FM/MJH50 Gas Manifold Assemblies CE FM/MJH350-4R (Typical) NON-CE FM/MJH350-4R (Typical) See Page 2-63 for details of gas valve assemblies. 2-61...
  • Page 125 ITEM PART # 810-0959 FM/MJH150 Gas Manifold 810-0661 FM/MJH250 Gas Manifold 810-0660 FM/MJH350 Gas Manifold 813-0469 Cap, Pipe, ½-inch, BM 813-0111 Nipple, ¾-inch x 1¾-inch, BM 813-0305 Elbow, 1-inch x ¾-inch, BM 813-0138 Nipple, 1-inch x Close, BM 813-0505 Adapter, 1-inch NPT x 1-inch BSPT Gas Valve Assembly, Non-CE Full Vat 806-5304SP Natural Gas...

  • Page 126: Gas Valves, Gas Lines And Fittings

    2.15.2 Gas Valves, Gas Lines and Fittings 2-63...
  • Page 127 ITEM PART # Gas Valve and Bushing, Non-CE 826-1122 Natural (G20, G25) Gas 826-1123 Propane (G30, G31) Gas 826-1576 Gas Valve and Harness CE 810-0691 Vent Tube (used with Item 1) (for CE units, use 810-1166) 810-1715 Gas Valve, Universal CE (G20/G25/G30/G31) adjustable 2” to 20” 810-1041 Accessory Kit (2 straight and 2 elbow flanges, screws, O-rings, LP gas spring) 806-9678SP...

  • Page 128: Probe, Probe Guard And Thermostat

    2.16 Probe, Probe Guard and Thermostat ITEM PART # 826-1177 High Limit Thermostat (425°F/218°C) 806-4206 Temperature Probe Assembly 210-0681 Probe Guard (replaced 810-0625) COMPONENT 2-65...

  • Page 129: Relays, Transformers, Wiring Assemblies And Related Parts

    2.18 Relays, Transformers, Wiring Assemblies and Related Parts 2.18.1 Filter Box Components NOTE: See illustrations on Page 2-69 to determine the correct plug assembly and harness required for your specific configuration. ITEM PART # Plug Assembly, Top Position 806-6725SP 4-Wires w/o keying plug (see illustration on Page 2-69) 806-8021SP 6-Wires w/keying plug in pin 5 (see illustration on Page 2-69) Plug Assembly, Bottom Position...

  • Page 130: Transformer Box Components

    2.18.2 Transformer Box Components FPH150 (100V) FPH150 (208-240V) "Baby FootPrint" MJ/FM/FPH250 (100-120V) MJ/FM/FPH350 (100-120V) MJ/FM/FPH450 (100-120V) FPH150 (120V) MJ/FMH150 (100-120V) MJ/FM/FPH250 (208-240V) Note: H450 went to 2-Double Boxes April 2001 2-67 FPH150 (208-240V) MJ/FMH150 (208-240V) MJ/FM/FPH250 RF (100-120V) MJ/FM/FPH350 (208-240V) MJ/FM/FPH450 (208-240V)
  • Page 131 ITEM PART # 807-0012 Relay, 18 Amp ⅓-HP 24V Coil 807-0070 Terminal Lug, Brundy KPA4C 807-0255 Terminal Jumper 807-0273 Terminal Block, 16-Pin 807-0800 Transformer, 120V Primary 24V Secondary 50/60 Hz 50VA 807-0855 Transformer, 120V Primary 12V Secondary 50/60 Hz 20VA 807-1238 Transformer, 100V Primary 24V Secondary 50/60 Hz 50VA 807-1973...

  • Page 132: Wiring Harnesses, Wiring Assemblies And Plug Assemblies

    2.19 Wiring Harnesses, Wiring Assemblies and Plug Assemblies Filter Box Wiring ITEM PART # 806-8021SP 120V U.S. and 100/120V Non-CE Export Upper 9-Pin Plug Assembly 806-7494SP 120V U.S. Lower 9-Pin Plug Assembly (Main) 806-6725SP 230V CE Upper 9-Pin Plug Assembly 806-6719SP 100/120V Non-CE Export and 230V CE Lower 9-Pin Plug Assembly 810-1062...
  • Page 133 Main Wiring Harnesses U.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires. CE harness has two unterminated wires plus two additional wires with push-on terminals. ITEM PART # 807-1978 U.S. and Non-CE Export (before 05/95, use 806-2076SP) 806-2077SP U.S.
  • Page 134 Transformer Box Plug Assemblies 2-71...
  • Page 135 ITEM PART # 806-6164SP FMH150, MJ/FM/FPH250-Right, MJ/FM/FPH350/450-Left Front 806-6165SP MJ/FM/FPH250-Left, MJ/FM/FPH350/450-Left Rear 806-6166SP MJ/FM/FPH350-Right, MJ/FM/FPH450-Right Rear 806-6167SP MJ/FM/FPH450-Right Front 806-6637 FMH150 CE, MJ/FM/FPH250 CE-Left 806-6638 MJ/FM/FPH350 CE-Left Front, MJ/FM/FPH450 CE-Left Rear 806-6639 MJ/FM/FPH350 CE-Left Rear, MJ/FM/FPH450 CE-Left Front 806-6640 MJ/FM/FPH450 CE-Right Front 806-6641 MJ/FM/FPH350 CE-Right, MJ/FM/FPH450 CE-Right Rear 806-6642...

  • Page 136: Wiring Connectors And Pin Terminals

    2.20 Wiring Connectors and Pin Terminals ITEM PART # 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (Pkg of 25) 826-1342 Terminal, Male Split Pin (Pkg of 25)
  • Page 137 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 138 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-0001 PRINTED IN THE UNITED STATES 1-800-551-8633 JUNE 2005...

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