Dacor CPS Technical Manual
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Dacor CPS Technical Manual

Dacor CPS Technical Manual

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  • Page 1 Technical Manual...
  • Page 3 Product UL label location CABP3 UL marking is on the serial number label attached to the housing cover next to the access plate. UL marking is on the serial number label inside the oven against the left wall. To view, open the oven door. UL marking is on the serial number label located in the rear panel.
  • Page 4 ERC Failure Codes -F0- Shorted Or Jammed Input Device This failure will appear if a shorted or jammed input device is defective. Possible causes include shorted wires or a defective membrane switch. -F1- Alarm “System Watchdog Circuit” The system will detect a failure in the internal watchdog element relay circuits and will activate a cancel feature.
  • Page 5 Failure Codes (Continued) -F5- This Code Is Not Used -F6- Alarm EEPROM Checksum Error The brain of this oven (so to speak) operates a series of software commands. These commands control the various features and functions of the oven. A numerical value has been assigned to each function or operation.
  • Page 6 Dacor Model Number Designations Convection Plus – single oven, convection 127 – Single oven 27 inch 227 – Double 27 inch, top only convection Double convection ovens PCS/D MCS/D ECS/D Microwave Oven ECPS Epicure Series, single oven, convection 127 – Single oven 27 inch 227 –...
  • Page 7 SERIAL NUMBER FORMAT 2 LETTERS FOLLOWED BY 7 NUMBERS ex: CA6520001 is an electric cooktop made in the last week of 1996 FIRST LETTER A Accessories B Blowers C Electric Cooktops D Displays E Electric Modules F Ranges POLICIES POLICIES H Hoods M Metal Cooktops/Gas &...
  • Page 8 Serial Number Format In 2002 Dacor changed the serial number format slightly to accommodate additional product line growth by adding two (2) characters each for product code and revision and two (2) digits for the year of manufacture. Prior to the 38th week of 2002 the serial number format was: ����...
  • Page 9 TO THE AUTHORIZED SERVICE COMPANY Our mission is to ensure that Dacor customers receive prompt, courteous and professional service. We are here to provide support to the servicer with technical information and replacement parts. SCOPE The customer warranty program provides home service on Dacor products, at no charge to the consumer.
  • Page 10 Special Authorization (see Special Authorizations page7) It is the policy of Dacor to negotiate service labor rates on an individual basis. Our intention is to be reasonable and comparable for the market being serviced. The service labor rate, agreed to by the servicer, is factored to include travel time, diagnostic and repair time.
  • Page 11 Parts distributors are provided with a recommended stocking list. In addition, each parts distributors inventory is reviewed quarterly. Parts ordered in error or other parts requested for return may be subjected to a restocking fee. Dacor is committed to supporting its parts and service network and understands the importance of having replacement parts readily available.
  • Page 12 Warranty will cover defects in materials or workmanship but not normal wear. Due to the high cost of these parts, Dacor does not authorize parts Distributors or service agencies to replace these parts under warranty. If you have a customer requesting gas cooktop grates or caps (under warranty) please refer them to our customer service department.
  • Page 13 Telephone Numbers 626-799-1000 Main Offi ce and Customer Service 800-353-2267 Technical Service (technicians only) Sales and Customer Service Fax 800-866-7147 DACOR CONTACTS 626-934-9065 Parts Fax 909-612-1702 Technical Service Fax Main Offi ce Dacor 1440 Bridge Gate Drive Diamond Bar, CA 91765...
  • Page 14 SERIAL TAG LOCATION CABP3 Serial Tag is attached to the housing cover next to the access plate. Serial tag is inside the oven against the left wall. To view, open the oven door. UL LABEL UL LABEL Serial tag is located in the rear panel. To view, remove the fi lters. ERD30S06 Serial tag is located inside the unit in the right hand side wall.

  • Page 15: Theory Of Operation

    This current is very small, about one microamp (one millionth of an amp). The Dacor re-igniter has a specifi ed minimum fl ame current that will be sensed as a fl ame of 0.5 microamps (1.3uA minimum sensitivity for C664 Series Gas Ignition Systems). The minimum recommended fl...
  • Page 16 The fl ame also plays a very important role in this process. Because the fl ame is conductive, it allows the voltage to pass through its body like a bridge to the burner spreader ring. This {bridge} allows the built up spark voltage to bleed off of the igniter tip and move to ground more easily. The resultant ionized fl...
  • Page 17 Cracked Ceramic Spark Electrode Itʼs important to determine whether the spark electrode is faulty. Physical impacts and high heat can cause the ceramic post to fracture or crack. If this occurs the spark can shoot through the ceramic insulation and will normally go to ground on the burner head rather than through the fl ame /burner spreader ring.
  • Page 18 Takes too long to light None of these reasons for service are accurate indicators of a faulty igniter module. As with any Flame Rectifi cation Reignition system, the Dacor fl ame reignition system does have some critical issues that may prevent its correct function.
  • Page 19 OUTPUT VOLTAGE CHECK POINTS ON ERC/CLOCK CONTROL All Ranges And Wall Ovens When programming the oven into a cooking cycle, you fi rst select the desired mode on the touch membrane. Pressing this key sends a message to the ERC/Clock control, which in turn triggers 24 Volts DC to be sent to the main relay board through the connective harness.
  • Page 20 NO CLOCK DISPLAY All Ranges And Wall Ovens **Prior to going out on this call - make sure that the customer has re-set the circuit breaker. Check incoming voltage. Appliances must have 240 volts with a neutral. Check voltage at main relay board at L1 and N just in front of the low voltage transformer.
  • Page 21 NO BAKE All Ranges And Wall Ovens Check the incoming voltage to the unit. There should be 240 volts with a neutral. Check power at the Dbl (double line relay) from (Com) to neutral. There should be 120 volts incoming to the Dbl. Refer to picture for testpoints. If voltage is ok, move to step 3. Program the unit into a bake cycle.
  • Page 22 NO BROIL All Ranges And Wall Ovens Check the incoming voltage to the unit. There should be 240 volts with a neutral. Check power at the Dbl (double line relay) from (Com) to neutral. There should be 120 volts incoming to the Dbl. Refer to picture for testpoints. If voltage is ok, move to step 3. Program the unit into a broil cycle.
  • Page 23 PURE CONVECTION - NO HEAT (MCS/MCD, ECS/ECD, ERD, RSD, RSE, CPS, CPTS, ECPS ERSD) Check the incoming voltage to the unit. There should be 240 volts with a neutral. Program the unit into pure convection. Check power at the Dbl (double line relay) from (Com) to neutral.

  • Page 24: All Models

    DOOR LATCH NOT RUNNING (All Models) Check voltage at L2 just to the left of the DRLK relay. (door lock relay) you should have 120V present. See picture for test points. If there is no voltage present, check wiring from L2 back to terminal block. If you have voltage at L2 go to step 3 Program oven into self-clean cycle.
  • Page 25 OVEN LIGHT PCS, MCS, ECS Check input voltage to the light transformer at the primary side across terminal 1 and 5. Should read 240 volts. (see picture) If you do not have 240 volts across 1 and 5, check wiring back to the terminal block. If there is 240 volts present at 1 and 5 go to step 2.
  • Page 26 NO COOLING FAN All Ranges And Wall Ovens Program unit into a cooking cycle. The cooling fan should come on right away. ** If cooling fan doesn’t come on, check voltage at CVF or CLF relay (cooling fan relay) side to neutral. Should read 120 VAC. If voltage is not present replace main relay board.
  • Page 27 NO BAKE/BROIL Here is a list of functional parts that should be working for the bake/broil to light.. Main Relay Board Cooling blower Air switch (sail switch) Dual gas valve Bake Igniter All of these elements must be working in order for the bake or broil burner to function. NO BAKE Check incoming line voltage to the DBL (double line relay) NO side and neutral.
  • Page 28 Here is a list of functional parts that should be working for the bake/broil to light Main Relay Board Note: ERG30’s had a sail switch prior to SN KC1230128. On 6-7-01 the sail switch was Cooling blower replaced with an automatic reset switch. PGR30’s unit with a serial level KB0000000 and KA0000000 had a sail switch - those Air switch (sail switch) with a KC0000000 and above have an automatic limit switch.
  • Page 29 LIGHT NOT WORKING (120V Light Circuit) Check voltage for light circuit at main relay board at terminal N, just to the left of OL1 (oven light relay one) Should have a constant 120 volts. (see picture) If no voltage there check wiring back to terminal block.
  • Page 30 NO BAKE/BROIL HEAT: ERG30 Check for incoming voltage to the main relay board at the DBL (Double Line Relay) NO side to neutral. Should have 120 VAC present. If no voltage check wiring back to the power terminal block. If voltage is present go to step 2. After programming the unit into the bake cycle or any cooking cycle “cooling fan must be running”...
  • Page 31 ERD30, 36, 48 Large Oven, No Bake Check incoming power to range should have 240 VAC with a neutral. Check voltage going into main relay board from L2 (red) to L1 (black) at main relay board. Should have 240 VAC. Program unit into bake cycle, the unit will go into a preheat bake.
  • Page 32 NO BROIL ERD30, 36, 48 Program unit into the broil cycle. Take an amp reading at the broiler igniter. You should have 3.1 to 3.3 amps. Or take a voltage reading at the main relay board. At the main relay board take a voltage check from the BR (broil relay) to neutral should read 120 volts AC.
  • Page 33 ERC Quick Test The process requires two people. To access the program, one person should stand at the oven, while the other is located at the circuit breaker. The person at the circuit breaker turns off the breaker and then the person at the oven depresses and holds the cooktime keypad. The person at the circuit breaker then turns the breaker back on.
  • Page 34 THEORY OF OPERATION When keypad up/down button is pushed, contacts on the main PCB close between #12 and #13. Closing these contacts activates the triac for the sleeve motor which is connected to terminals L3 and N3 on the main PCB. The motor then raises the intake assembly until contact is made with the up stroke limit switch opening the circuit and reversing the electronic switch on the main PCB.
  • Page 35 If the above test does not show a closed circuit, perform the following. - Check for grease or any foreign material between the Touch Buttons and the contact board. Clean with an electronic contact cleaner as described above. - Repeat test above. - If the contacts are clear, replace the keypad assembly.
  • Page 36 that the Molex plug is securely attached to the main PCB. B. Unit will not raise or lower: 1. Check limit switches and the connecting wiring. 2. Check main PCB between L3 and N3 for 120 VAC when the UP/DOWN key is pressed. If voltage is not present check between terminals #12 and #13 on the PCB for continuity when the up/down key is depressed.
  • Page 37 2. Check for possible miswire of the exhaust motor. Quick Check – Main PCB: If the vent is not working at all: - Check the fuse on the main PCB - If the fuse is good check for continuity between the fuse and L3 (drive motor terminal) - If this circuit is open the PCB is bad and must be replaced.
  • Page 38 will be on and both the LOW and HIGH LED will be off. FAN SPEED -HIGH BUTTON Pressing and releasing this button will select the HIGH speed for the fan. The HIGH speed LED indicator will be on and the LOW and MEDIUM LED will be off. CLEAN FILTER BUTTON When the total number of hours that the fan has operated exceeds 10 hours, the FILTER CLEAN LED will be on indicating the fan has accumulated over 10 operating hours.
  • Page 39 Furthermore, the controller will learn the current status of the limit switches and the direction of the sleeve motor. However if both limit switches are closed during any stage of operation, the controller will only be able to operate the sleeve motor. FAILURE MODE, PCB PROGRAMMING The software for the vent is designed so that when the sleeve motor is travelling upwards, it will only look for the UPPER LIMIT switch.
  • Page 40 Sensor Resistance Chart Technical Manual - Page 38...
  • Page 41 Technical Manual - Page 39...
  • Page 42 Technical Manual - Page 40...
  • Page 43 CERB Technical Manual - Page 41...
  • Page 44 ETT304 Technical Manual - Page 42...
  • Page 45 ETT365 Technical Manual - Page 43...

  • Page 47: Wiring Diagram

    DIODE IGNITOR, LF BURNER NO SWITCH RE-IGNITOR RESISTOR INDICATOR LED DIODE NC SWITCH (OPEN POSITION) RESISTOR SIMMER LED DIODE IGNITOR, CF BURNER NO SWITCH RE-IGNITOR RESISTOR INDICATOR LED DIODE NC SWITCH (OPEN POSITION) RESISTOR SIMMER LED DIODE DACOR P/N 65393...
  • Page 48 Technical Manual - Page 44...
  • Page 49 Technical Manual - Page 45...
  • Page 50 SGG304 Technical Manual - Page 46...
  • Page 51 Technical Manual - Page 47...
  • Page 52 SGM304, 364 Technical Manual - Page 48...
  • Page 53 SGM362EM Technical Manual - Page 49...
  • Page 54 SGM464EM Technical Manual - Page 50...
  • Page 55 SGM466 Technical Manual - Page 51...
  • Page 56 Technical Manual - Page 52...
  • Page 57 Technical Manual - Page 53...
  • Page 58 Technical Manual - Page 54...
  • Page 59 Technical Manual - Page 55...
  • Page 60 ERSD30 Technical Manual - Page 56...
  • Page 61 Technical Manual - Page 57...
  • Page 62 Technical Manual - Page 58...
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  • Page 70 Technical Manual - Page 66...
  • Page 71 Technical Manual - Page 67...
  • Page 72 Technical Manual - Page 68...
  • Page 73 Technical Manual - Page 69...
  • Page 74 18” OVEN PREHEAT Technical Manual - Page 70...
  • Page 75 Technical Manual - Page 71...
  • Page 76 18” OVEN CONVECTION BAKE CYCLE Technical Manual - Page 72...
  • Page 77 18” OVEN PURE CONVECTION CYCLE Technical Manual - Page 73...
  • Page 78 18” OVEN SELF CLEAN CYCLE Note: Cooling fan turns on between 180 and 220 degrees Technical Manual - Page 74...
  • Page 79 18” OVEN LIGHT CIRCUIT Technical Manual - Page 75...
  • Page 80 48 RANGE PREHEAT BAKE CYCLE LARGE OVEN Technical Manual - Page 76...
  • Page 81 48 RANGE CONV-BAKE CYCLE - LARGE OVEN Technical Manual - Page 77...
  • Page 82 48 RANGE - 36” OVEN - PURE CONVECTION Technical Manual - Page 78...
  • Page 83 48 RANGE BROIL CYCLE - LARGE OVEN Technical Manual - Page 79...
  • Page 84 36” OVEN - SELF-CLEAN CYCLE Note: Cooling Fan turn on temp 180-220 degrees Technical Manual - Page 80...
  • Page 85 48 RANGE LIGHT CYCLE - LARGE OVEN Technical Manual - Page 81...
  • Page 86 Technical Manual - Page 82...
  • Page 87 Technical Manual - Page 83...
  • Page 88 Technical Manual - Page 84...
  • Page 89 Technical Manual - Page 85...
  • Page 90 ERG36 - PREHEAT/BAKE Technical Manual - Page 86...
  • Page 91 ERG36 - CONVECTION BAKE Technical Manual - Page 87...
  • Page 92 ERG36 - BROIL Technical Manual - Page 88...
  • Page 93 ERG36 - LIGHT Technical Manual - Page 89...
  • Page 94 ERG36 - SELF CLEAN Technical Manual - Page 90...
  • Page 95 RSD - PREHEAT MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
  • Page 96 RSD PREHEAT/BAKE CYCLE MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
  • Page 97 RSD - CONVECTION BAKE MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
  • Page 98 RSD - PURE CONVECTION MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
  • Page 99 RSD BROIL CYCLE MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
  • Page 100 RSD - SELF CLEAN CYCLE MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1...
  • Page 101 RSD LIGHT CIRCUIT MODEL NUMBER ELECTRICAL CIRCUIT REQUIRED TOTAL CONNECTED LOAD OVEN ASSEMBLY (REF.) DUAL FUEL RANGE INDICATOR RSD30 120/240VAC, 60Hz, 30A 5.8kW (23A) LIGHTS MODEL RSD30 OVEN TEMPERATURE SENSOR BAKE ELEMENT 2200W 240V BROIL ELEMENT -3500W, 240V 4 3 2 1 4 POINT RE-IGNITOR S4 S3 S2 S1 CONVECTION ELEMENT -2200W, 240V...
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  • Page 105 Technical Manual - Page 101...
  • Page 106 Technical Manual - Page 102...
  • Page 107 Technical Manual - Page 103...
  • Page 108 MRE30 Page 14...
  • Page 109 MRE30 Page 15...
  • Page 111 MRE30 Page 16...
  • Page 112 MRE30 Page 17...
  • Page 113 MRE30 Page 20...
  • Page 114 MRE30 Page 21...
  • Page 115 MRE30 Service Instructions Page 22...
  • Page 116 MRE30 Service Instructions Page 23...
  • Page 117 MRE30 Service Instructions Page 24...
  • Page 118 MRE30 Service Instructions Page 25...
  • Page 119 MRE30 Service Instructions Page 26...
  • Page 120 MRE30 Page 37...
  • Page 121 MRE30 Page 38...
  • Page 122 MRE30 Page 39...
  • Page 123 MRE30 Page 40...
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  • Page 132 CYCLE CHART - ERD48 36 “ Oven PERCENTAGES 18“ Oven PERCENTAGES - f l 36 “Oven SECONDS - f l 18 “ Oven SECONDS - f l All timing is based upon a 64 second cycle. After 64 seconds a new cycle begins. All times refl...
  • Page 133 CYCLE CHARTS PGR - PERCENTAGES PGR - SECONDS - f l ERG36 - PERCENTAGES ERG36 - SECONDS All timing is based upon a 64 second cycle. After 64 seconds a new cycle begins. All times refl ect “ON” times for elements based upon a 64 second cycle.
  • Page 134 CYCLE CHART ERD36 - PERCENTAGES - f l ERD - SECONDS - f l SINGLE OVEN - PERCENTAGES SINGLE OVEN - SECONDS All timing is based upon a 64 second cycle. After 64 seconds a new cycle begins. All times refl ect “ON” times for elements based upon a 64 sec. cycle.
  • Page 135 CYCLE CHART DOUBLE OVEN - CONVECTION CELL - PERCENTAGES - f l DOUBLE OVEN - CONVECTION CELL - SECONDS RSE - PERCENTAGES - f l RSE - SECONDS All timing is based upon a 64 second cycle. After 64 seconds a new cycle begins. All times refl...
  • Page 136 CYCLE CHARTS ERG30 - PERCENTAGES ERG30 - SECONDS ERD30 - PERCENTAGES - f l ERD30 - SECONDS - f l All timing is based upon a 64 second cycle. After 64 seconds a new cycle begins. All times refl ect “ON” times for elements based upon a 64 sec. cycle.
  • Page 137 W305 ERCIII Technical Manual - Page 117...
  • Page 138 Technical Manual - Page 118...
  • Page 139 Technical Manual - Page 119...
  • Page 140 Technical Manual - Page 120...
  • Page 141 CPS SINGLE CONVECTION Technical Manual - Page 121...
  • Page 142 CPTS (DOUBLE OVEN, SINGLE CONVECTION) Technical Manual - Page 122...
  • Page 143 CPTS SINGLE Technical Manual - Page 123...
  • Page 144 CPTD (DOUBLE OVEN, DOUBLE CONVECTION) Technical Manual - Page 124...
  • Page 145 EOG36 WIRING Technical Manual - Page 125...
  • Page 146 DWO, EDWO, TDWO Technical Manual - Page 126...
  • Page 147 EWO, MWO, PWO Technical Manual - Page 127...
  • Page 148 DMO24 Technical Manual - Page 128...
  • Page 149 DMO2420 Technical Manual - Page 129...
  • Page 150 PMOR Technical Manual - Page 130...
  • Page 151 Technical Manual - Page 131...
  • Page 153 EHDR, ILB8 Technical Manual - Page 132...
  • Page 154 EHD30, 36 Technical Manual - Page 133...
  • Page 155 EHD42, 48, 54 Technical Manual - Page 134...
  • Page 156 Technical Manual - Page 135...
  • Page 157 IVS1 Technical Manual - Page 136...
  • Page 158 IVS2 Technical Manual - Page 137...
  • Page 159 Technical Service 950 S. Raymond Ave. Pasadena, CA 91105 Part # 95106 REV.8.7.02...

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