Cornelius 15 Gallon Single-Flavor Visual Display Dispenser J15 Training Manual
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Cornelius 15 Gallon Single-Flavor Visual Display Dispenser J15 Training Manual

Cornelius cold beverage dispenser training manual
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J
S
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ET
PRAY
OLD
T
M
RAINING
ANUAL
C
D
ARBON
IOXIDE
W
ATER
S
/C
YRUP
ONCENTRATE
M
ECHANICAL
R
EFRIGERATION
C
& E
ONTROLS
LECTRICAL

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Summary of Contents for Cornelius 15 Gallon Single-Flavor Visual Display Dispenser J15

  • Page 1 PRAY RAINING ANUAL ARBON IOXIDE ATER YRUP ONCENTRATE ECHANICAL EFRIGERATION & E ONTROLS LECTRICAL...
  • Page 2 888-248-5568 Trademarks and copyrights: Aurora, Cornelius, Decade, Hydro Boost, Microban®, Olympus, Remcor, Sitco, Spirit, UF-1, Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius Inc. Optifill trademark is pending. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

  • Page 3: Table Of Contents

    Jet Spray (Cold) Training Manual TABLE OF CONTENTS INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Preview Questions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Key Things To Know / Do - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3...
  • Page 4 TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 No Spray - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 Pump assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 Spray Drive Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12...

  • Page 5: Introduction

    4. Is it possible to add a whipper assembly to a unit after a unit has been purchased and installed? _____ True _____ False The Spray Drive assembly needs to run in order to maintain proper product tempera- ture? _____ True _____ False © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 1 -...

  • Page 6: Key Things To Know / Do

    When product is in the bowls, the refrigeration unit must be operating to preserve the integrity of the product ! The Microban protection inhibits the growth of bacteria, mold, and mildew that cause odors and stains ! - 2 - © 2000, IMI Cornelius Inc.

  • Page 7: Overview

    Jet Spray unit. Microban is incorporated directly into the polymer used to mold the Jet Spray bowls. It augments proper equipment cleaning. © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual Pump...

  • Page 8: Dimensions & Capacities

    - - - - - - - - - - - - - - - - - - -407 mm W, 788 mm D, 457 mm D Shipping Weight: - - - - - - - - - - - - - - - - - - - 79 lbs. (35.8 kg) - 4 - © 2000, IMI Cornelius Inc.

  • Page 9: Accessories

    Jet Spray (Cold) Training Manual 3.3 Accessories Leg extension kit p/n S4056 No Cup Contact p/n S6469 Locking Kit p/n A3035 (JT-20), p/n A3036 (JT-30) Spray Drive Motor p/n A1753 - 5 - © 2000, IMI Cornelius Inc.

  • Page 10: System Details

    Make sure whipper chamber assembly is located in the proper position and resting flat on a base of bowl. • Check whipper magnet. It should turn freely, if not, remove impella support pin and clean all parts with soap and water. - 6 - © 2000, IMI Cornelius Inc.

  • Page 11: Whipper Conversion

    Then insert the 90° elbow into the pinch tube. 12. Connect power, premix product, and add product to bowls. © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 7 -...

  • Page 12: Spray Verses Circulate

    • Circulator for pulpy products #S6737, including orange juice from concen- trate, fresh squeezed lemonade, and any pulp based beverage. - 8 - #A1620 foamy circulator #S6737 pulpy circulator assembly © 2000, IMI Cornelius Inc.

  • Page 13: Refrigeration

    When ordering a dryer, specify model number and refrigerant type (or serial number) to insure the correct dryer is received. © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 9 -...

  • Page 14: Evaporators

    NOTE: Hooking up a high side hose to a system with a low charge causes a quarter or more of the charge to backup into the hose. This results in an incorrect reading. This is why operating pressures are not normally published. - 10 - © 2000, IMI Cornelius Inc.

  • Page 15: Controls And Electrical

    If they are present remove as per the instruction sheet that is included with the replacement part. $'' 3,&785( 2) /8*6 © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 11 -...

  • Page 16: Troubleshooting

    The spray drive motor must run in a counterclockwise direction. If the motor is stopped or not up to speed it will affect circulation and temperature of the drink. Replace spray switch or spray drive motor. - 12 - © 2000, IMI Cornelius Inc.

  • Page 17: Noise In Pump Assembly

    Make sure the tube is free of wrinkles. Tube should extend ¼" below support spout. 6. Install other pinch tubes on the unit if needed. © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 13 -...

  • Page 18: Bowl Leak

    2. Remove right or left side panel (plus back panel on JT30 model) and clean thor- oughly. 3. With a stiff bristle brush or vacuum cleaner, clean condenser. Be sure no loose dirt goes into the dispenser. - 14 - © 2000, IMI Cornelius Inc.

  • Page 19: Condenser Fan Motor

    B. Fuse removed/blown noise C. Overload protection D. Control stuck in open E. Control OFF due to F. Wiring improper or © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual CAUSE (diagnosis) ACTION (remedy) A. Close start or discon- open nect switch B.
  • Page 20 D. Check for possible mis- high application, use stron- ger unit E. Check refrigerant return gas hot charge and add if nec- essary (fix leak first) ing open or shorted F. Replace compressor © 2000, IMI Cornelius Inc.
  • Page 21 8. Suction line frosted or A. Refrigerant overcharge sweating 9. Liquid line frosted or A. Restriction in dehydra- sweating © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual CAUSE (diagnosis) ACTION (remedy) A. See “Compressor starts but then short-cycles on overload protector”...
  • Page 22 A. Loose parts or mount- B. Tubing rattle C. Bent fan blade vibrat- D. Worn fan motor bear- - 18 - CAUSE (diagnosis) ACTION (remedy) A. Tighten B. Reform tubing C. Replace blade D. Replace motor ings © 2000, IMI Cornelius Inc.

  • Page 23: Attachments

    Jet Spray (Cold) Training Manual ATTACHMENTS The following attachments should be included with this lesson: JetSpray Care And Cleaning Instructions - 19 - © 2000, IMI Cornelius Inc.
  • Page 24 Jet Spray (Cold) Training Manual Microban Antibacterial Protection - 20 - © 2000, IMI Cornelius Inc.

  • Page 25: Review

    6. With Microban added to components it is no longer necessary to clean and sanitize units. _____ True _____ False Describe the three types of circulators for Jet Spray units. ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ © 2000, IMI Cornelius Inc. Jet Spray (Cold) Training Manual - 21 -...
  • Page 26 B. due to the thermostat being set too low C. an indication of improper product mix D. all of the above. 13. It is recommended that the pump mix the product instead of pre-mixing it.? _____ True _____ False - 22 - © 2000, IMI Cornelius Inc.
  • Page 27 Jet Spray (Cold) Training Manual NOTES: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ - 23 - © 2000, IMI Cornelius Inc.
  • Page 28 IMI Cornelius, Inc. www.cornlius.com Part No. TP00936 March 9, 2000...

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