Black Horse Model EDGE 540-V3 Instruction Manual
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Black Horse Model EDGE 540-V3 Instruction Manual

Black Horse Model EDGE 540-V3 Instruction Manual

Flying aeroplane
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SPECIFICATION
Wingspan :
Length
Weight
Radio
Servo
Engine
2,680 mm
2,150 mm
:
:
11.2 kg
:
08 channels.
:
08 servos.
(JR DS: 8321-FUTABA: BLS252).
:
ZENOAH 82CC.
105.51 in.
84.65 in.
24.64 Lbs.
Made in Vietnam.

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Summary of Contents for Black Horse Model EDGE 540-V3

  • Page 1 Instruction Manual book SPECIFICATION Wingspan : 2,680 mm 105.51 in. 2,150 mm 84.65 in. Length Weight 11.2 kg 24.64 Lbs. Radio 08 channels. Servo 08 servos. (JR DS: 8321-FUTABA: BLS252). Engine ZENOAH 82CC. Made in Vietnam.

  • Page 2: Parts List

    Instruction Manual Item code: BH93. This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your EDGE 540-V3. Use the parts listing below to identify all parts. WARNING.

  • Page 3: Safety Precaution

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Wing warp: Hold the panel twisted Caution: this model is not a toy! gently in the opposite If you are a beginner to this type of powered direction to the warp, and model, please ask an experienced model flyer apply warm air to remove for help and support.
  • Page 4 EDGE 540-V3 - Instruction Manual Item code: BH93. REPLACEMENT SMALL PARTS 1. Aluminium landing gear. 2. Plastic parts for landing gear. 3. Wheel pant. 4. Wheels. 5. Plastic parts for rudder pushrod. 6. Rudder plastic light. 7. Tail gear set.
  • Page 5 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 INSTALLING THE AILERON CONTROL HORN 1. M2 lock nut. 3 x 50 mm. Secure. 3. Using the thread as a guide and using masking tape, tape the servo lead to the end of the thread: carefully pull the thread out.

  • Page 6: Installing The Aileron Linkages

    EDGE 540-V3 - Instruction Manual Item code: BH93. Secure. Secure. Elevator control horn1 Repeat the procedure for the other wing half. C/A glue. INSTALLING THE AILERON LINKAGES 1. Installing the aileron linkages as pictures below. 82 mm 3x12 mm. C/A glue.
  • Page 7 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 2.INSTALLING THE AILERON SERVOS 2. Electric thread 2x12mm. Secure. INSTALLING THE AILERON CONTROL HORN 2. Elevator control horn 2 3 x 50 mm. M2 lock nut.

  • Page 8: Installing The Engine Mount

    EDGE 540-V3 - Instruction Manual Item code: BH93. INSTALLING THE AILERON LINKAGES 2. Installing the aileron linkages as pictures below. 84 mm C/A glue. 3x12 mm. Secure. Repeat the procedure for the other wing half. Secure. INSTALLING THE ENGINE MOUNT.
  • Page 9 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 FUEL TANK. INSTALLING THE STOPPER ASSEMBLY Silicon tube. ( not included) 1) The stopper has been pre-assembled at the factory. Fuel pick- up tube Vent tube 2) Using a modeling knife, cut one length...
  • Page 10 EDGE 540-V3 - Instruction Manual Item code: BH93. Do not secure the tank into place perma- nently until after balancing the airplane. You may need to remove the tank to mount the battery in the fuel tank compartment C/A glue.
  • Page 11 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 6 x 45 mm Right side Secure Top side INSTALLING THE THROTTLE PUSHROD. 1. Install one adjustable metal connector through the third hole out from the center of one servo arm, enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector.

  • Page 12: Installing The Switch

    EDGE 540-V3 - Instruction Manual Item code: BH93. INSTALLING THE SWITCH. 1. Cut out the switch hole using a modeling knife. Use a 2mm drill bit and drill out the two mounting holes through the fuselage side. 2. Secure the switch in place using the two machine screws provided with the radio system.

  • Page 13: Installing The Spinner

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 4. Install the muffler and muffler extension onto the engine and make the cutout in the cowl for muffler clearance. Connect the fuel and pressure lines to the carburetor, muffler and fuel filler valve.
  • Page 14 EDGE 540-V3 - Instruction Manual Item code: BH93. Secure. 3 x 12mm. 6 x 20mm L a n d i n g gear. Secure. Secure. MAIN GEAR INSTALATION. PARTS REQUIRED 1) Assemble and mounting the wheel pants as shown in the following pictures.
  • Page 15 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Cut. Remove the covering Remove the covering 3) A drop of C/A glue on the wheel collar screws will help keep them from coming lose during operation. Epoxy glue. C/A glue. Mark line.
  • Page 16 EDGE 540-V3 - Instruction Manual Item code: BH93. Mark line. Drill 8mm hole.

  • Page 17: Mounting The Tail Wheel Bracket

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Secure Secure Secure Repeat the process for the other wheel. Bottom side. Secure MOUNTING THE TAIL WHEEL BRACKET. 3x12mm 3x15mm 3x12mm...

  • Page 18: Installing The Battery

    EDGE 540-V3 - Instruction Manual Item code: BH93. INSTALLING THE BATTERY. Tie wrap. Battery of Receiver. Secure INSTALLING THE FUSELAGE SERVOS. Secure 1. Install the rubber grommets and brass collets into the elevator servo. Test fit the servo into the servo tray.

  • Page 19: Vertical Installation

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Bottom side . Draw a center line onto the horizontal sta- bilizer. Then put the horizontal into the fuse large. Center line. 2 x 12 mm. Check to mark sure the wing and stabi- lizer are paralell.
  • Page 20 EDGE 540-V3 - Instruction Manual Item code: BH93. 4. Now, remove the rudder and using a modeling knife, carefully cut just inside the marked lines and remove the film of the rud- der. Just as you did with the horizontal stabi- lizer, make sure you only press hard enough to cut the film, not the balsa rudder.
  • Page 21 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 5. Put the vertical stabilizer back in place. Using a triangle, check to ensure that the vertical stabilizer is aligned 90 de- Secure gree to the horizontal stabilizer. Epoxy glue. Vertical Secure Stabilizer. Horizontal 90º...

  • Page 22: Elevator Control Horn Installa- Tion

    EDGE 540-V3 - Instruction Manual Item code: BH93. Bottom side. ELEVATOR CONTROL HORN INSTALLA- TION. Elevator control horn install as same as the way of aileron control horn. Please see pic- tures below. 3 x 50 mm. M2 lock nut.

  • Page 23: Elevator Pushrod Installation

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Secure. C/A glue. Elevator control horn. ELEVATOR PUSHROD INSTALLATION. C/A glue. Elevator pushrod install as same as the way of aileron pushrod. 143 mm Bottom side. E l e v a t o r...

  • Page 24: Rudder Servo Installation

    EDGE 540-V3 - Instruction Manual Item code: BH93. RUDDER SERVO INSTALLATION. Secure. Secure. 3 x15 mm...

  • Page 25: Rudder Control Horn Installa- Tion

    EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 RUDDER CONTROL HORN INSTALLA- TION. Rudder control horn install as same as the way of aileron control horn. Please see pic- tures below. 3 x 80 mm Control horn of Rudder.

  • Page 26: Rudder Pushrod Installation

    EDGE 540-V3 - Instruction Manual Item code: BH93. RUDDER PUSHROD INSTALLATION. 1. Rudder pushrod install as same as the way of aileron control horn. 2. Rudder push - pull system install as same as picture below. 3x12mm Rudder push-pull system install as sams as picture below Secure.
  • Page 27 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Cut. 3x12mm secure. C/A glue. Elevator Elevator pushrod. pushrod. Secure. Rudder Rudder cable. cable.

  • Page 28: Wing Attachment

    EDGE 540-V3 - Instruction Manual Item code: BH93. S w i t c h of UBEC. Receiver INSTALLING THE RECEIVER AND UBEC. WING ATTACHMENT. Locate the aluminium wing dihedral brace. 1.080 mm 700 mm *** Test fit the aluminium tube dihedral brace into each wing haft.
  • Page 29 EDGE 540-V3- INSTRUCTION MANUAL Item code:BH92 Secure. Right wing. See picture wing attach to fuselage. Wing bolt. Installing the fuselage hatch as same as pic- ture below. Left wing. Wing bolt. Secure. Top side Drill a hole 3mm diameter Left wing.
  • Page 30 EDGE 540-V3 - Instruction Manual Item code: BH93. Left wing Secure. Top side. Mark line. Rudder plastic light. Epoxy glue. Cut. C/A glue.

  • Page 31: Control Throws

    4) Check the control surface. 5) Check the receiver antenna . It should be fully extended and not coiled up inside the fuselage. 6) Properly balance the propeller. We wish you many safe and enjoy- able flights with your EDGE 540-V3.

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