Modine Manufacturing PTC Installation And Service Manual

Modine Manufacturing PTC Installation And Service Manual

Ptc/btc series high efficiency, separated combustion gas-fired unit heaters
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high efficiency, separated combustion gas-fired unit heaters
model PTC
WARNING
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, injury, or death and could cause
exposure to substances which have been
determined by various state agencies to
cause cancer, birth defects, or other
reproductive harm. read the installation,
operating, and maintenance instructions
thoroughly before installing or servicing
this equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acidic
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WHAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do
not use any phone in your building.
4. extinguish any open flame.
5. Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions. If you can not reach your gas
supplier, call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
®
these names either together or with other words is trademarked
by Modine Manufacturing Co.

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report it
2. Check rating plate on unit to verify that power supply meets
3. Inspect unit upon arrival for conformance with description of

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Service/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Model/Serial Number/Replacement Parts . . . . . . . . . . . . . . . 31
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . Back Cover
THIS MANUAL IS THE PROPERTY OF THE OWNER.
models PTC and BTC
All models approved for use in California by the CEC and in
Massachusetts. Unit heater is certified for residential (size 110
and smaller only) and commercial applications.
Effinity
, Conservicore Technology, and any combination of
93
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
ImpORTANT
The use of this manual is specifically intended
for a qualified installation and service agency.
All installation and service of these units
must be performed by a qualified installation
and service agency.
immediately to the transportation company and your local
Modine sales representative.
available electric power at the point of installation.
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Venting & Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . 13
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
High-Altitude Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ductwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6-563.7
5H0807150000
November, 2014

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Summary of Contents for Modine Manufacturing PTC

  • Page 1: Table Of Contents

    November, 2014 InsTAllATIon And servICe mAnuAl high efficiency, separated combustion gas-fired unit heaters models PTC and BTC model PTC All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for residential (size 110 and smaller only) and commercial applications.
  • Page 2: Special Precautions

    sPeCIAl PreCAuTIons sPeCIAl PreCAuTIons WARNING THe InsTAllATIon And mAInTenAnCe InsTruCTIons In THIs mAnuAl musT Be folloWed To ProvIde sAfe, 13. Any original factory wiring that requires replacement must effICIenT And TrouBle-free oPerATIon. In AddITIon, be replaced with wiring material having a temperature PArTICulAr CAre musT Be eXerCIsed regArdIng THe rating of at least 105°C.
  • Page 3: Si (Metric) Conversion Factors

    Always know your model and serial numbers. Modine reserves the right to 18. Turn off all gas before installing appliance. substitute other authorized controls as replacements.
  • Page 4: Unit Location

    unIT loCATIon unIT loCATIon figure 4.1 - Combustible material and service Clearances DANGER Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere. CAUTION 1. Clearances to combustible materials are critical. Be sure to follow all listed requirements.
  • Page 5: Unit Mounting

    3/8"-16 x 1-1/2" capscrews to facilitate threaded pipe the unit to the floor in commercial applications (unless suspension. Two kits would be required for PTC units and 3 kits unit is properly guarded to provide user protection from for BTC units.
  • Page 6: Installation

    Tighten the pipe clamp to secure the vent pipe to the unit. Vent pipe must Model PTC and BTC unit heaters must be vented with the not be smaller than the connector size.
  • Page 7 InsTAllATIon - venTIng vertical vent system determination A12. For single wall galvanized combustion air inlet piping (model size 310 only), seal joints and seams with silicone • Vertical vent systems terminate vertically (up) sealant or 2 turns of metallic tape. Fasten individual (an example is shown in Figure 9.1).
  • Page 8 90° elbows with screened openings drilled and fitted with a 3/4" fitting for connection to the (four elbows total). The screens are available from Modine condensate drain. For installation in Canada, see Note B3c. as part of a kit. For model sizes 260 and smaller, the 4 c.
  • Page 9 InsTAllATIon - venTIng figure 9.1 - vertical 2-Pipe vent system for flat roofs model sIzes 55 THrougH 260 24" Minimum from adjacent wall or building to Combustion Air Inlet Pipe Terminal 4.5" Minimum 4.5" Minimum 8" Minimum (135-215) 14" Minimum (260) Roof flashing Termination Screens required at all...
  • Page 10 These screens are directs the condensate to a cap that is drilled and fitted available from Modine as part of a kit. For model sizes with a 3/4” fitting for connection to the condensate drain. 260 and smaller, the elbow is to be PVC. For model size For installation in Canada, see Note C3c.
  • Page 11 InsTAllATIon - venTIng figure 11.1 - Horizontal 2-Pipe vent system model sIzes 55 THrougH 215 & 310 18" Minimum from 9" Minimum from Vent Terminal to wall to Vent Combustion Air Inlet Terminal opening 42" Maximum Terminal opening 6" Minimum Vent Pipe 45°...
  • Page 12: Venting

    InsTAllATIon - venTIng section d - Concentric vent system CAUTION Installation D1. This section applies to both horizontally and vertically The concentric vent adapter box must be installed inside of vented concentric vent systems as defined in “Section A - the structure or building.
  • Page 13: Venting & Condensate Drain

    A condensate neutralizer tube kit is available from (See Dimension C) Modine to reduce the pH of the condensate. A separate neutralizer tube is required for both the vent drain and the heater drain, but a single tube can be used for drains that are joined after the traps providing the tube is installed after the junction.
  • Page 14: Gas Connections

    InsTAllATIon - gAs ConneCTIons gAs ConneCTIons figure 14.1 - recommended sediment Trap/manual shut-off valve Installation - side or Bottom gas WARNING Connection ➀ SUPPLY LINE 1. Installation must conform with local building codes or in the absence of local codes, with the National Fuel Gas GROUND MANUAL Code, ANSI Z223.1 (NFPA 54) - latest edition.
  • Page 15: High-Altitude Accessory Kit

    Label Only Label Only Item Code ➀ F or Label Only kits, Modine part number 5H0807146005 is required to be filled out and attached to the unit by the installer. Please contact the local Modine representative at 1.866.828.4328 (HEAT). 6-563.7...
  • Page 16 InsTAllATIon - HIgH AlTITude ACCessorY KIT If the heating value of the gas being supplied is different than the values shown in Tables 15.1 and 15.2, use the following equation to determine the appropriate manifold pressure for the altitude and gas heating value being supplied. equation 16.1 - manifold Pressure for derated gas WHere: = manifold Pressure (in.
  • Page 17: Electrical Connections

    Connection of thermostats, or any other accessory control transformers. devices that may be supplied (24 volts). Table 17.1 - Propeller unit model PTC operating electrical data ➀ ➀ A mp draw data shown is operating amp model PTC sizes supply Power draw at incoming power.
  • Page 18: Ductwork

    21. If 3. If ductwork is connected to the rear of the unit use Modine filters or ductwork are to be used with the unit, and they are not...
  • Page 19 InsTAllATIon To Install Blower Adjustments 1. Remove and discard the motor tie down strap and the Following electrical connections, check blower rotation to assure shipping block beneath the motor adjustment screw (not used blow-through heating. If necessary, interchange wiring to on all models.) reverse blower rotation.
  • Page 20: Performance Data

    BloWer PerformAnCe dATA - model BTC Table 20.1 - Power Code description - Blower model BTC -  BTC215 BTC260 BTC310 Power voltage Phase Code drive drive drive 115/230 1-1/2 1-1/2 208-230/460 115/230 1-1/2 1-1/2 1-1/2 208-230/460 1-1/2 1-1/2 115/230 1-1/2 1-1/2 208-230/460...
  • Page 21 BloWer PerformAnCe dATA - model BTC Table 21.1 - Blower model BTC215-310 - ‚ƒ external static Pressure (“W.C.) 0.58 model drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns rPm drive Turns size Table 21.2 - Alternate drives...
  • Page 22 InsTAllATIon - oPerATIon oPerATIon Prior to operation The maximum inlet pressure for either gas is 14" W.C. If ImpORTANT inlet pressure exceeds 14" W.C., a gas pressure regulator must be added upstream of the combination gas valve. Start-up and adjustment procedures must be performed by 17.
  • Page 23: Unit Components

    unIT ComPonenTs Table 23.1 - Control options Control service Thermostat Type of Control description Code no. voltage voltage single-stage, direct spark Ignition, 100% shut-off with Continuous retry 115V Natural Utilizes a single-stage combination gas control with ignition control. Gas is lit with a direct spark igniter on call for heat. 115V Propane figure 23.1 - factory mounted standard features...
  • Page 24 PerformAnCe dATA - models PTC & BTC Table 24.1 - Propeller unit Heater model PTC general Performance data model PTC sizes Btu/Hr Input ➀ 55,000 65,000 85,000 110,000 135,000 155,000 180,000 215,000 260,000 310,000 Btu/Hr output ➀ 51,150 60,450...
  • Page 25 60° HOOD 90° HOOD figure 25.2 - 30° & 60° Hood Throw/floor Coverage 30 DOWNTURN 60 DOWNTURN MOUNTING HEIGHT Table 25.2 - deflector Hood general Performance data - model PTC 90° 60 DOWNTURN 30° Hood 60° Hood Airflow Temp mounting Blade...
  • Page 26: Dimensions

    - model PTC figure 26.1 - dimensional drawings - model PTC KNOCKOUTS FOR SUPPLY POWER WIRING CONDUIT ENTRANCE ADJUSTABLE Q (MINIMUM DISTANCE TO WALL) LOUVERS 3.56 14.90 (4) 3/8"-16 MTG HOLES ACCESS PANEL COMBUSTION AIR INLET VENT (OPENING) OUTLET CONN.
  • Page 27 dImensIonAl dATA - model BTC figure 27.1 - dimensional drawings - model BTC KNOCKOUTS FOR BLOWER ENCLOSURE SUPPLY POWER WIRING (OPTIONAL) CONDUIT ENTRANCE (6) 3/8"-16 MTG HOLES 4.88 FILTER RACK (OPTIONAL) 7/8" ADJUSTABLE 3.56 14.90 LOUVERS ACCESS ACCESS PANEL PANEL COMBUSTION COMBUSTION AIR INLET...
  • Page 28: Service/Troubleshooting

    servICe / mAInTenAnCe / TrouBlesHooTIng 1. Service air moving components annually. WARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing this equipment, use only paying particular attention to: factory-approved service replacement parts.
  • Page 29 servICe / mAInTenAnCe / TrouBlesHooTIng Table 29.1 - Troubleshooting TrouBle PossIBle CAuse PossIBle remedY unit does nothing 1. Power supply is off 1. Turn on main power (verify green light on 2. No 24V power to thermostat 2 a. Check control transformer side of junction box b.
  • Page 30 PAge InTenTIonAllY lefT BlAnK 6-563.7...
  • Page 31: Model/Serial Number/Replacement Parts

    (Remove access cover to locate) PTC 215 Separated Combustion Factory Installed Option Digit Unit Configuration N - None PTC - Propeller Unit, 55-310 MBH BTC - Blower Unit, 215-310 MBH Future A - All MBH Input 55 - 55,000 Btu/hr input...
  • Page 32: Commercial Warranty

    High Intensity Infrared Units, Geothermal Units sheet metal Parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. modine manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)

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