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Cal Flame 2004 CONVECTION 3000 GRILL Owner's Manual

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2004 OWNER'S MANUAL
GRILLS
ISLANDS
CARTS
CONVECTION 3000 GRILL
Duplication without written consent is strictly prohibited.
This Owner's Manual is for barbecues manufactured after July 1, 2004
Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.
LTR17006331
www.calspas.com

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Summary of Contents for Cal Flame 2004 CONVECTION 3000 GRILL

  • Page 1 GRILLS ISLANDS CARTS CONVECTION 3000 GRILL Duplication without written consent is strictly prohibited. This Owner’s Manual is for barbecues manufactured after July 1, 2004 Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

  • Page 3: Table Of Contents

    Owner’s Manual Table of Contents Table of Contents Benefits of Owning a Cal Flame Barbecue ..................2 Safety Precautions..........................3 Safety Instructions ..........................4 Contact Information ..........................6 Warranty Information ..........................6 Set-up and Delivery ..........................7 Grill Operation - Drop-In Grills......................8 Grill Operation - Islands........................13 Grill Operation - Carts ........................22 Convection 3000 4-Burner Grill ......................24 Grill Installation ..........................28...

  • Page 4: Benefits Of Owning A Cal Flame Barbecue

    IS INSTALLED AND SAFE TO USE. CAL SPAS HIGHLY RECOMMENDS THAT THE OWNER HAVE A LICENSED TECHNICIAN RUN ALL NATURAL GAS LINES AND CONNECT ALL NATURAL GAS HOOK-UPS. CAL SPAS IN NO WAY WILL BE HELD RESPONSIBLE FOR AN IMPROPERLY CONNECTED GAS LINE.

  • Page 5: Safety Precautions

    Owner’s Manual Safety Precautions SAFETY PRECAUTIONS 1. This gas barbeque must be installed and operated in accordance with the installation requierements of your local gas authority or the appropriate installation code in the area of installation. In the absence of local codes with either the National Fuel Gas code, ANSI Z223.1 / NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation code.

  • Page 6: Safety Instructions

    Owner’s Manual Safety Instructions SAFETY INSTRUCTIONS Please read before installing and operating your new Cal Flame grill. 1. Your new gas grill should be professionally installed by a licensed contractor. Refer to the instructions in this manual to ensure proper and safe installation and operation. 2.

  • Page 7: Precautions Regarding Children

    Safety Instructions Owner’s Manual Precautions Regarding Children 1. Never leave children unattended in the area where the grill is being used. 2. Do not store items of interest to children around or below the grill or island. 3. Never allow children to sit or stand on any part of the grill or island. Use Precautions 1.

  • Page 8: Contact Information

    Contact and Warranty Information Owner’s Manual CONTACT INFORMATION For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free 1-800-CAL-SPAS 1-909-629-3890 WARRANTY INFORMATION See your Cal Flame Barbecue dealer for a copy of the applicable warranty, details and any questions you may...

  • Page 9: Set-Up And Delivery

    Owner’s Manual Delivery and Set-Up DELIVERY AND SET-UP Please make a record of the following. It will be valuable if service is required. Barbecue Model: Barbecue Serial Number: Date Purchased: Date Installed: Barbecue Dealer’s Phone Number: Barbecue Dealer’s Address: Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5.

  • Page 10: Grill Operation - Drop-In Grills

    Drop-In Grills Owner’s Manual GRILL OPERATION - DROP-IN GRILLS Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning.
  • Page 11 Owner’s Manual Drop-In Grills On/Off Switch Figure 1. Light Operation 120VAC 3-Prong (grounded) male plug. Plug male end into the GFI outlet. Figure 2. GFI Breaker. Operating the Grill Make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose.

  • Page 12: Using Your Rotisserie

    Drop-In Grills Owner’s Manual Lighting The Grill Burners 1. Open the hood. 2. Keep your face as far away from the burners as possible. 3. Rapidly rotate the burner knob counter clockwise past light position (You will hear a loud click) to high. 4.
  • Page 13 Owner’s Manual Drop-In Grills Rotis Spit Fork Rotis Spit Bushing Rotis Spit Handle Rotis Spit Rod Rotis Spit Bracket Rotis Motor Bracket Rotis Motor Figure 3. Rotisserie Burner Assembly Lighting The Infrared or Rotisserie Burner 1. Open the hood. 2. Push and hold the rotisserie burner knob in for about 5 seconds to allow gas into the the infrared burner, then rotate knob rapidly counter clockwise past the light position (You will hear a loud click).

  • Page 14: Cal Flame Familiarization

    Drop-In Grills Owner’s Manual Cal Flame Familiarization The following controls are for the Cal Flame Drop-In Grills, Stainless Steel Carts, Chef Series, Master Chef Series & Gourmet Series Islands. Please familiarize yourself with these controls prior to operation of your Cal Flame BBQ.

  • Page 15: Grill Operation - Islands

    Owner’s Manual Islands GRILL OPERATION - ISLANDS Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning.
  • Page 16 Islands Owner’s Manual 1. Make sure the drip tray is in place. 2. Light the grill burners using the instructions below. 3. Turn the control knob to HI and preheat the grill for 15 minutes. The top cover is to be closed during the appliance preheat period.
  • Page 17 Owner’s Manual Islands 2. To use the rotisserie, first mount the motor on the left side of the grill. Place securely onto support bracket. 3. The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill.
  • Page 18 Islands Owner’s Manual 36" 48" 39" 27" Figure 6. C-100 30" Figure 7. C-100B 38" 39" 27" 36" 60" Figure 8. C-200 47" 31" 38" Page 16 Owner’s Manual...
  • Page 19 Owner’s Manual Islands 72" 7'-0" 32" 44" 41" Figure 10. C-250 Figure 9. C-225 18" 66" 96" 38" 48" 35" 38" 44" 40" 97" 24" Figure 11. C-250B Figure 12. C-300L Owner’s Manual Page 17...
  • Page 20 Islands Owner’s Manual 18" 96" 96" 78" 18" 66" 96" 46" 38" 32" 44" 35" 38" 40" 44" 40" Figure 13. C-300R Figure 14. C-400L 83" 62" 18" 96" 86" 51" 66" 78" 38" 44" 33" 40" 38" 18" 44" 40"...
  • Page 21 Owner’s Manual Islands 83" 62" Figure 17. MC-600 66" 51" 38" 18" 44" 40" 116" 94" 51" 66" Figure 18. MC-700 18" 38" 44" 40" 43" 34" 33" 105" 71" Figure 19. G-1000 44" 40" 38" Owner’s Manual Page 19...
  • Page 22 Islands Owner’s Manual 124" 89" 33" Figure 20. G-2000 42" 34" 44" 40" 38" 126" 112" Figure 21. G-2500 197" 113" Figure 22. G-2500-F Page 20 Owner’s Manual...
  • Page 23 Owner’s Manual Islands 81" 18" 26" 44" Figure 23. G-3000 40" 38" 36" 163" Figure 24. G-3000 Sports Bar Figure 25. G-3500F Owner’s Manual Page 21...

  • Page 24: Grill Operation - Carts

    Owner’s Manual Carts GRILL OPERATION - CARTS Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning.
  • Page 25 Carts Owner’s Manual Operating the Grill Make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, make sure there is gas in the tank and it is sitting upright.

  • Page 26: Convection 3000 4-Burner Grill

    Accordingly, there is need for a barbecue grill which overcomes this problem in the prior art. Grill Operation - Convection 3000 Grill Grilling Grilling requires high heat for searing and proper browning. Most foods are cooked at the HI heat setting for the entire cooking time.
  • Page 27 Motor mounted on back of grill Heat Chamber Intake/ Recirculation Fan Cover Plate Hot air gets sucked in by Intake/ Recirculation Fan fan, then gets redistributed through the outer vents TOP VIEW OF GRILL Figure 29. Convection 3000 Grill Owner’s Manual Page 25...
  • Page 28 Owner’s Manual Convection 3000 Grill Exhaust Vents - Heat That Is Drawn In From Intake Opening Is Then Redistributed Out Through These Vents Opening (Intake) Exhaust Intake Lights Hot Air Fan Intake/Recirculation Side View Front View (Exhaust/Intake Shown) (Recirculation Shown)

  • Page 29: Cooking With The Convection 3000 Grill

    Cooking with the Convection 3000 Grill Use a meat thermometer and take the guesswork out of cooking meat and seafood. The fan must be turned on in order for the Convection 3000 Grill to cook the items that are listed below. IMPORTANT: After desired cooking temperature is reached, remove meat from heat source and let it stand 10 to 15 minutes before carving.

  • Page 30: Grill Installation

    Grill Installation Owner’s Manual GRILL INSTALLATION Safe and satisfactory operation of your new grill depends upon its proper installation. The installation, adjustments and service of your new grill must be performed by C.A.I. qualified installers and service technicians. This is necessary to ensure proper operation and also prevent accidents. Location (Outdoor Use Only) When planning your Cal Flame Island or cart location, be sure to consider the shortest gas line run possible.
  • Page 31 Owner’s Manual Grill Installation Cabinet Cut-Out Dimensions for Gas Grill and Accessories (24 1/2") 31 1/4" 13 1/2" 9 1/2" 3 Burner 4 Burner 5 Burner 24 1/2" 32" 39 1/2" Cut Out Dimensions 22 1/2" 23 1/2" 9 1/4" 5"x5"...

  • Page 32: Installation Of New Side Burner

    Installation of Nw Side Burner Owner’s Manual INSTALLATION OF NEW SIDE BURNER 1. Install side burner size: 12 1/4” High, 7 3/4” Wide(w/2” rear end stand) total: 9 3/4” . 2. Assemble a 3/8 pipe nipple to the 3/8 pipe tee using teflon tape or pipe sealant. Use only sealant that is approved for use on LP gas.

  • Page 33: Installation Of New Access Doors

    Owner’s Manual Installation of New Access Doors INSTALLATION OF NEW ACCESS DOORS Installing Access Doors 1. Provide cut out and door jamb with inside dimensions as follows: 16 1/4" X 19 “ for single door 28 1/4” x 19 3/8” for double door 2.

  • Page 34: Sports Bar Canopy

    Sports Bar Canopy Owner’s Manual SPORTS BAR CANOPY While the G3000 Island / Sports Bar Canopy is intended for outdoor use, some precautions must be taken when using and caring for your new Cal Flame equipment. When the equipment is not being used, or especially in times of inclement weather, it is the owners responsibility to remove and store the electronic equipment that is listed in this manual.
  • Page 35 Owner’s Manual Sports Bar Canopy NOTE: The following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables are tucked gently into each end of the canopy support posts.
  • Page 36 Sports Bar Canopy Owner’s Manual Canopy Assembly The following instructions will allow you to assembly the canopy section of the G3000 Island/ Sports Canopy. NOTE: The following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables are tucked gently into each end of the canopy support posts.
  • Page 37 Owner’s Manual Sports Bar Canopy Canopy Posts Canopy switches are located on opposite side of lights. Canopy Posts with awning connection and light connections Lights should face toward the front of the canopy. Figure D Figure 37. Canopy Assembly Mounting the G3000 Island/ Sports Bar Canopy CAUTION: THE FOLLOWING STEP IS A 2-PERSON PROCEDURE.
  • Page 38 Sports Bar Canopy Owner’s Manual Awning Installation With the canopy installation nearly complete, the awning must be installed and wired. It should be noted that all screws that are used for the installation of the awning are self-tapping sheet metal screws. No drilling should be necessary.

  • Page 39: Liquid Propane (Lp) Requirements

    LP Gas Requirements Owner’s Manual LP GAS REQUIREMENTS LP Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. IMPORTANT WARNING: All Cal Flame grills are manufactured with the highest regard to safety. For this reason, Cal Flame grills are either manufactured to operate on Liquid Propane (LP) or Natural Gas (NG) and cannot be converted.
  • Page 40 Owner’s Manual LP Gas Requirements LP Gas Manifold Pressure For plumbed-in LP installation, use a convertible regulator and set it for LP gas. LP Gas Supply Pressure Maximum line pressure for propane is 11 inches Water Column (2.74 Kpa) but not greater than 5 psi (34.5 Kpa). LP Gas Pressure Regulator The unit must be used with the gas pressure regulator and hose assembly supplied with the grill.The regulator will control and maintain a uniform gas pressure in the manifold.

  • Page 41: Natural Gas (Ng) Requirements

    Natural Gas Requirements Owner’s Manual NATURAL GAS REQUIREMENTS Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. IMPORTANT WARNING: All Cal Flame grills are manufactured with the highest regard to safety.

  • Page 42: Leak Testing Procedure

    Owner’s Manual Leak Testing Procedure LEAK TESTING PROCEDURE Leak Testing Perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not. In addition, anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or replaced, conduct a leak test.

  • Page 43: Cleaning And Maintenance Procedures

    Cleaning and Maintenance Owner’s Manual CLEANING AND MAINTENANCE As with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity. Cleaning internal parts of the grill regularly as determined by the amount of use and foods cooked.

  • Page 44: Covering Your Stainless Steel Cart

    Owners Manual Cleaning and Maintenance Covering Your Stainless Steel Cart When not in use and after cooling, cover your Cal Flame Stainless Steel cart with our full length, zippered side canvas cover. The cover will help protect your cart from detrimental effects of weather & environmental pollutants (please see your local Cal Flame dealer for details).

  • Page 45: Troubleshooting Procedures

    Troubleshooting Procedures Owner’s Manual TROUBLESHOOTING PROCEDURES If Grill Fails to Operate Properly: 1. Turn off gas at source, turn the Control Knobs to the ‘OFF’ position and wait 5 minutes before trying again. 2. Check gas supply at a connections. 3.
  • Page 46 Owner’s Manual Troubleshooting Procedures Problem: Misalignment of Ignitor on Burner Solution: Check for proper position of electrode tip. The tip of the electrode should be pointing forward towards the front of the burner and should be free of grease to allow proper sparking. The ignition wire should be connected firmly to the valve ignition device and electrode.

  • Page 47: Appendix

    Owner’s Manual Appendix APPENDIX The items that will be covered in this section will consist of the following: Waterfall Operation Cal Flame Entertainment System Part Numbers Lifetime Warranty Cal Flame Programs Notes In order for your retailer to expedite your order, for parts and accessories, it is recommended that you have the information that you attained in the Set-Up and Delivery section.

  • Page 48: Cal Flame Entertainment System

    Owner’s Manual Cal Flame Entertainment System CAL FLAME ENTERTAINMENT SYSTEM Splash Stereo System Figure 42. Cal Flame Entertainment System This system can be used to listen to AM or FM Stereo signals, CD’s and also audio from the optional DVD and TV Tuner on our Entertainment Cal Flame unit.
  • Page 49 Cal Flame Entertainment System Owner’s Manual 15” TV Monitor Operation: (Optional) Turning On the TV Monitor: Once the TV has been opened (either by manual or automatic operation) you will be able to operate the TV with the silver TV remote control. Front Panel Features (Figure 43) 1.
  • Page 50 Owner’s Manual Cal Flame Entertainment System Remote Control Operation (Figure 44) 1. TV Controls: a. TV Power Press this button to turn on the set. Press the button again to turn the set off. 2. Direct Access (0-9, 1--) Number Buttons Use these buttons to select a channel.
  • Page 51 Cal Flame Entertainment System Owner’s Manual TV/CATV Eject/ DVD Power TV/DVD Channel Pad Auto Program Skip/Search Erase/Add PRC/Sel Channel Up Menu Mute Enter Return Display Channel Down Vol - Vol + Angle Program Audio SubTitle Stop Play Pause/Replay NEXT PREV Figure 44.
  • Page 52 Owner’s Manual Cal Flame Entertainment System VCR Controls 12. VCR POWER Button This button is used to turn the unit on and off. 13. “REW” REWIND Button If this button is pushed while the tape is stopped, the tape will rewind. If this button is pushed while the tape is playing, the VCR will go into rewind search mode.
  • Page 53 Cal Flame Entertainment System Owner’s Manual There are two types of closed captioning available: C1 (Caption 1)and C2 (Caption 2). C1 displays the full translation of the primary language in your area. C2 may be used as a source for secondary languages, simplified English, or other translations transmitted in your area.

  • Page 54: Cal Flame Entertainment System Operation

    Owner’s Manual Cal Flame Entertainment System Cal Flame Entertainment System Operation DVD Player and Surround Sound Processor (Optional) This system contains the DVD player and DVD remote controller. NOTE: Although encased in a plastic housing with weather seals, this system and remote control are not waterproof.
  • Page 55 Owner’s Manual Accessories Operating the DVD System In TV Mode: Figure 46. DVD Player The DVD system is used to feed the audio signal from the TV Tuner to the stereo. You will need to switch the audio and Video modes with DVD remote to properly receive picture and sound. NOTE: The Stereo must be tuned to 88.7FM to receive audio signals from either the DVD or TV Tuner.

  • Page 56: Part Numbers

    Owner’s Manual Parts List PARTS LIST Contact your local Cal Flame Dealer to place your parts and accessories order. Or fax this completed form to (909) 947- 5087 with Credit Card Information: Visa Master Card American Express ________________________ Expiration Date______________ Card Number __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __...
  • Page 57 Parts List Owner’s Manual DESCRIPTION PART NUMBER QUANTITY Cal Flame Thermometer BBQ04100375 Brass Burner BBQ04100661 Smoke Tray BBQ854P Deluxe Single Side Burner Liquid Propane BBQ898P Natural Gas BBQ898-1P Deluxe Double Side Burner Liquid Propane BBQ899P Natural Gas BBQ899-1P Cocktail Center (Buitl-In) 18”...
  • Page 58 Owner’s Manuals Parts List DESCRIPTION PART NUMBER QUANTITY Chef Series (Cont.) C300 (Left w/Backsplash) BBQ835C3-LB C300 (Right w/Backsplash) BBQ835C3-RB C400 (Left w/Backsplash) BBQ835C4-LB C400 (Right w/Backsplash) BBQ835C4-RB Gourmet Series G1000 BBQ835G1 G2000 BBQ835G2-B G2500 BBQ835G25 G2500 w/ Fireplace BBQ835G25-F G3000 BBQ835G3 G3500 BBQ835G35...

  • Page 59: Lifetime Warranty

    WARRANTY C.A.I. offers a lifetime warranty due to defects in material and workmanship at time of delivery and/or specified time frame on: Component warranty Equipment Warranty Against deterioration and corrosion Against deterioration and corrosion • Rotisserie - HD Stainless steel •...

  • Page 60: Cal Flame Program Charts

    Page 58 Owner’s Manual...
  • Page 61 Owner’s Manual Page 59...

  • Page 62: Notes

    Notes Owner’s Manual NOTES Page 60 Owner’s Manual...

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