CVO Fire FIRE LINE FLUELESS Technical Manual & User Handbook

CVO Fire FIRE LINE FLUELESS Technical Manual & User Handbook

Burner system

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Rev-18
PIN NUMBER: 0558BO5341
TECHNICAL MANUAL & USER HANDBOOK
FIRE LINE FLUELESS
[Manual Ignition Version]
This Manual covers both "Classico" (with Polished Interior) &
"Moderno" (with Black Interior) Models with either a Standard
(970mm) or Wide-Screen (1080mm) Fascia, for use with Natural
Gas or LPG.
Important :
It is recommended, even if you have fitted
these appliances before, that you take the time to read through
these instructions and follow them step by step.
Appliance Serial Number ....................................
Please quote this serial number when calling our customer service team
regarding warranty issues or to order spare parts. The Warranty is valid
for 1 Year from date of delivery. The Warranty card supplied is to be
completed by the installer and returned to the address below.
This manual must be handed to the owner of the property once the
fire is commissioned and retained for future reference.
Spirit Fires Ltd. 4 Beaumont Square, Aycliffe Industrial Park, Newton Aycliffe, County Durham, DL5
6XN. Tel: 01325 327221, Fax: 01325 327292, Email: info@cvo.co.uk, Web: www.cvo.co.uk

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Summary of Contents for CVO Fire FIRE LINE FLUELESS

  • Page 1 Rev-18 PIN NUMBER: 0558BO5341 TECHNICAL MANUAL & USER HANDBOOK FIRE LINE FLUELESS [Manual Ignition Version] This Manual covers both “Classico” (with Polished Interior) & “Moderno” (with Black Interior) Models with either a Standard (970mm) or Wide-Screen (1080mm) Fascia, for use with Natural Gas or LPG.
  • Page 2: Table Of Contents

    WARNING This appliance is designed to be “Wall Mounted”. The gas fire is approved to be recessed into the wall ONLY when used with the CVO manufactured recess system. Under no circumstances should this appliance be installed recessed into the wall using another style of recess system.
  • Page 3: Parts List / Construction Drawing

    Parts List / Construction Drawing Note that the “Moderno” (Black Interior) Version of this fire does not include Liner CC249. Page 3 of 34...
  • Page 4: Introduction

    Introduction This appliance is 100% efficient [90% SAP Rating]. The burner system is very clean burning and does not require glass or catalytic converters. The fire is fitted with an Oxygen Depletion Sensor which will sense any significant oxygen depletion in the room and shut the fire down safely. The Fire Line (Flueless) –...
  • Page 5: Appliance Technical Data

    Appliance Technical Data Refer to the appliance data plate (affixed behind the fascia) within the burner carriage. ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE DATA ON THE BADGE. * See Data Plate for Input Rating. Page 5 of 34...
  • Page 6 Warning: Minimum Requirements Before installing this appliance the installer must check that the property in which the fire is to be installed complies with the requirements of CE approval: • The appliance must not be installed in a room smaller than that specified.
  • Page 7: Unpacking The Appliance

    Unpacking the Appliance Read these instructions fully before proceeding Carefully examine the carton for damage before unpacking. If it is obviously damaged, consult the supplier over whether to proceed. Check Contents before proceeding: • Gas Fire (Box #1) o Gas Fire. o Wall Bracket.
  • Page 8: General Installation Requirements

    Read the instructions carefully before proceeding. Failure to do so could result in an unsafe installation and may invalidate the warranty. Failure to have the fire fitted by a qualified person will invalidate the Warranty, and CVO Fire will not accept any claims for incorrect installation. Page 8 of 34...
  • Page 9 Input Rating Minimum Room Minimum “Free Power Version * Size Requirements Air” Wall Vent (m3) Requirements (cm2) 2.7kW Input Rating 27m3 100 cm2 3.5Kw Input Rating 40m3 125 cm2 * See Data Plate within fire for Input Rating. VENTILATION REQUIREMENTS •...
  • Page 10 Although the installation of our Flueless fires in bedrooms is permitted, CVO Fire does not recommend it - if in doubt please refer to BS5871 2007 for details or contact CVO Fire for further advice. Soft furnishings, decorations and wall coverings etc. must not be placed within 1.5 metres of the appliance and its outlets.
  • Page 11 SECONDARY HEATING: The fire is intended as a secondary heat source and should not be used as a primary heat source. Check that a primary heat source (such as radiators) is present in the room before installing the appliance. The fire should not be operated if the room temperature is below 15 deg C.
  • Page 12 SIDE VIEW of the Flueless Fire Line (below) On no account must inlet or outlet grilles be obstructed. Only the fascia supplied with the appliance must be used. Any other type could affect combustion or overheat the gas controls. Any other types of Fascia must be passed by CVO.
  • Page 13: Warning For Fire Guards And Hearths

    Warning for Fire Guards and Hearths The appliance is not installed with an integral guard. In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778, so that the approach to the appliance is limited such that access to the flame is minimised.
  • Page 14 Before Connecting the Fire Check ROOM SIZE REQUIREMENTS. Check VENTILATION REQUIREMENTS. Check GAS PRESSURE REQUIREMENTS. Fully purge pipes of air and any debris and connect the gas supply to the 8mm supply on the fire. Leak test the supply using an approved method. Note: An isolating valve must be situated near the appliance for servicing.
  • Page 15: Fitting Instructions

    Fitting Instructions 1. Refer to the section “unpacking the appliance” on page 7. 2. Positioning Wall Bracket. a. The wall must be flat and level otherwise the burner flame will be affected. b. The Wall on which the fire is to be installed must be secure and able to withstand the weight of the Fire and Fascia.
  • Page 16: Commissioning The Fire

    Commissioning the Fire Refer to ‘Lighting the Fire’ Section for information on the start and shutdown procedure. WARNING: UNDER NO CIRCUMSTANCES ADJUST THE FLOW RATES FOR THIS APPLIANCE. The inlet flow rates for the fire are factory set and are sealed and do not need further adjustment. This ensures that the appliance complies fully with CE approval.
  • Page 17: Installation Completion

    Installation Completion & Final Check List Brief the customer on the operation of the appliance and give them the instruction booklet. The customer must be told of the need for regular servicing of the appliance (every 12 months), this will be at least once a year, and they must be made aware that no rubbish is to be thrown onto the fire bed.
  • Page 18: Fault Diagnosis

    Fault Diagnosis All CVO Fires are given a full function test at the factory including being run for a number of minutes to ensure there are no faults. It is highly unlikely that if the unit has been installed correctly as set out in the manual that the fire will not function.
  • Page 19 Page 19 of 34...
  • Page 20: Fitting Replacement Components

    Gas Safe Registered fitter and in accordance with National and local Regulations. Failure to do so will invalidate the Warranty and CVO Fire will not accept any claims for incorrect installation.
  • Page 21: Flueless Fireline Dimensions -Standard And Wide

    WARNING: FIRE GUARDS A fireguard is not supplied with this appliance and it is recommended that a fireguard conforming to the requirements of BS6539 or BS6778 be fitted if the fire is used in the presence of young children, the elderly or the infirm. Fireguards are readily available online or from most large DIY Stores.
  • Page 22: Servicing Instructions

    Servicing Instructions It is advised to have this appliance serviced every 12 months by a registered GAS SAFE engineer. Before commencing and servicing, ensure that the gas is turned off to the appliance and that the appliance is cool. To gain access to the burner for servicing undo the screws that locks the fascia to the enclosure.
  • Page 23 To refit the fascia is the reversal of removal. NOTE: The fascia must be locked in place by replacing the locking screws for safety reasons. REFER TO DIAGRAM BELOW TO IDEINTIFY ALL BURNER PARTS Page 23 of 34...
  • Page 24 • INJECTORS: Remove the injector brackets and clean the injectors. Do not tamper with the holes as this will change the power of the fire and possibly make it dangerous. Once cleaned refit the injectors ensuring they are sealed to the mixer tube. •...
  • Page 25: Replacement Components List

    Replacement Components List Item Description Code Isolation Tap AC026 Pilot Natural Gas (Manual) P4-37D AC043 Pilot LPG (Manual) P4-45 AC044 Injector Natural Gas 0.30mm AC076 Injector LPG 0.60mm AC089 Anti-Draft Shield CC041 Note: As this is a Flueless appliance in order to ensure that it is calibrated correctly and operates safely it is Spirit Fires Policy not to sell any other parts for this fire other than those listed above.
  • Page 26: User Handbook

    USER HANDBOOK FIRE LINE FLUELESS [Manual Ignition Version] This Manual covers: Fire Line “Classico” (Polished Interior) Fire Line “Moderno” (Black Interior) Both Standard (970mm) and Wide-Screen (1080mm) Width For use with Natural Gas or LPG Please quote the appliance serial number when calling our customer service team regarding warranty issues or to order spare parts.
  • Page 27 Contents Page 29 General Information Page 30 Appliance Start Up / Shut Down Instructions Page 32 Oxygen Depletion system Page 32 Spark Failure Page 32 Decorating Page 32 Cleaning Instructions Page 32 New Fire Smell/ Burn in Period Page 33 Noisy Pilot/ Fire Shut Down Page 33 Important Note LPG/Propane Users...
  • Page 28: General Information

    General Information This fire must be installed by a qualified GAS SAFE Engineer and inline with current regulations. This fire is intended for decorative purposes. Any purpose-provided ventilation should be checked regularly to ensure that it is free from obstruction. It is advised to have this appliance serviced every 12 months by a registered GAS SAFE engineer.
  • Page 29: Appliance Start Up / Shut Down Instructions

    Appliance Start Up / Shut Down Instructions The manual switch is located on the right side behind the fascia. The positions of the control valve are depicted on the control panel fitted around the control knob. If the main burner or pilot lights are extinguished for any reason, do not attempt to relight the pilot within 3 minutes.
  • Page 30 To turn OFF the main burner, turn the control to MIN - press the knob in gently and turn it clockwise to the PILOT position. To turn off the pilot, press knob in and turn to . [See image above] Fire Lighting Sequence Summary To Light: Step 1:...
  • Page 31: Oxygen Depletion System

    Oxygen Depletion Pilot System There is a highly sensitive oxygen depletion sensor designed into the pilot light. If any part is damaged the entire unit must be replaced. Do not attempt to bend or alter the flame head, thermocouple or aeration hole. Use only genuine spare parts as similar looking parts from other appliances may well give different or inferior performance and could lead to a hazard.
  • Page 32: Noisy Pilot/ Fire Shut Down

    Noisy Pilot / Fire Shut Down This appliance is fitted with a safety device. This will operate if the requirements of the installation are not met. If the fire is run for a period of time and starts to become noisy or suddenly shuts down this indicates a possible problem.
  • Page 33: Warranty Information

    WARRANTY INFORMATION If the appliance develops a fault please refer to the fault diagnosis section earlier in this booklet for possible causes. This appliance is supplied with a 12 month warranty from the date of delivery. The Warranty covers defective parts and does not cover typical wear and tear that occurs with a gas fire appliance.
  • Page 34 For further technical information please call our CVO Technical Department on 01325 327221. Only Use Genuine Replacement Parts. Spirit Fires Ltd. 4 Beaumont Square, Aycliffe Industrial Park, Newton Aycliffe, County Durham, DL5 6XN. Tel: 01325 327221, Fax: 01325 327292, Email: info@cvo.co.uk, Web: www.cvo.co.uk The following information supplied in this manual is correct at the time of publish;...

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