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CVO Fire MADINI Technical Installation Manual

With battery remote system
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PIN NUMBER: 0558-CN1371
Rev 1
MADINI
™
With Battery Remote System
TECHNICAL INSTALLATION MANUAL
IMPORTANT
READ INSTRUCTIONS FULLY BEFORE STARTING TO INSTALL THIS
APPLIANCE. INSTALLATION MUST BE COMPLETED BY A
REGISTERED GAS SAFE ENGINEER.
Serial Number ....................................
Please quote this serial number when calling to discuss any aspect of this product including installation,
ordering spare parts and making a warranty claim.
Your Warranty is valid for 1 Year from date of delivery. The Warranty card supplied is to be filled in and
sent to
Spirit Fires Limited. 4 Beaumont Square, Aycliffe Industrial Park, Newton Aycliffe, County Durham,
DL5 6XN
Once the appliance is commissioned the Gas Safe Engineer must
hand this manual to the owner of the property.
Page 1 of 56

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  • Page 1 PIN NUMBER: 0558-CN1371 Rev 1 MADINI ™ With Battery Remote System TECHNICAL INSTALLATION MANUAL IMPORTANT READ INSTRUCTIONS FULLY BEFORE STARTING TO INSTALL THIS APPLIANCE. INSTALLATION MUST BE COMPLETED BY A REGISTERED GAS SAFE ENGINEER. Serial Number ……………………………… Please quote this serial number when calling to discuss any aspect of this product including installation, ordering spare parts and making a warranty claim.

  • Page 2: Table Of Contents

    Contents Page 3 Description Page 3 Unpacking the Appliance Page 4 Parts List and Assembly Page 6 Technical Data Page 7 Construction Dimensions Page 8 Installation of Gas Fireplace Page 10 Gas Burner Construction Page 10 Remote Control System Page 11 Building and Installation Work Page 13 Preparing the Fireplace Opening...

  • Page 3: Description

    For the Republic of Ireland, reference should be made to IS813 and ICP3 and any guidance notes from Bord Gais. The MADINI is a “Hole in the Wall” style fireplace with a fire basket gas fire that has ceramic pebbles.
  • Page 4 Parts List – MADINI - Firebasket Assembly • Fire is supplied as a Kit: A – Grate Cover B – Burner Assembly C – Outerbox Assembly D – Battery Compartment containing: - Battery Housing and 6 Heat Pads. E – Ancillary Items Bagged or Boxed containing:...
  • Page 5 Parts List – MADINI - Enclosure and Gather Assembly F – Enclosure Assembly. G – Gather Assembly (optional if purchased). Please check your delivery note. Any missing parts must be notified within 48 hours of delivery. No claims can be accepted after this period.

  • Page 6: Technical Data

    Technical data Install Specification Pilot Assembly Marking SIT-NG-9103 Gas connection 8mm O.D. tube Minimum flue diameter 125mm Diameter Minimum flue area 125cm2 Area Minimum flue height* 2.0 m Appliance Mass 10kg * measured from the top of the gather spigot. Fire Technical Data Nominal Gas Category and Supply...

  • Page 7: Construction Dimensions

    Construction Dimensions See below technical drawings for construction sizes. Fireplace opening Size is 840mm (wide) x 250mm (high), enclosure depth is 306mm. Page 7 of 56...

  • Page 8: Installation Of Gas Fireplace

    INSTALLATION OF GAS FIREPLACE Introduction If you have any queries regarding these instructions or require additional technical support or advice on the installation of our products, please contact our technical support team on 01325 327 221 Every appliance has been designed, manufactured and tested to ensure that it conforms to the current national and European DFE (decorative fuel effect fire) legislation.
  • Page 9 The gas connections must be in accordance with National Regulations. An isolation valve, or valves, has to be fitted adjacent to the appliance which, when closed, allow(s) the complete burner and control assembly to be disconnected for maintenance or repair in accordance with National Regulations. The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing device.

  • Page 10: Gas Burner Construction

    Gas Burner Construction Take some time to review the burner construction taking note of the positions of the main components and the required connections. Before starting to install the appliance review the Data Plate fitted to the appliance for the gas type and pressure requirements of the appliance. Ensure these are correct for the property supply.

  • Page 11: Building And Installation Work

    Before commencing to create the fireplace opening for the Madini enclosure note where the gas supply is. The gas supply pipe should run into the installed enclosure from either the rear, or right hand side. Consult the Data Plate within the appliance to ensure the correct gas type and pressure is available within the property.
  • Page 12 Where existing chimney systems are to be used in conjunction with the Madini, they should have been swept and undergone thorough examination to ensure that they are in a sound and safe condition, as well as providing an adequate draw when the gas fire unit is in operation.

  • Page 13: Preparing The Fireplace Opening

    If the fire is not placed central to the chimney, and the gather not used, the flame quality will be affected. The Madini does not have its own support lintel and a support lintel is not supplied with the unit. In some installations it may be necessary to install a lintel above the opening, if so an allowance must be made to accommodate the lintel.

  • Page 14: Installing The Metal Enclosure/Gas Fire

    Installing the Metal Enclosure/Gas Fire This fire is supplied with an enclosure and separate burner assembly. There are separate installation methods depending on if the gather is used or not. Refer to the notes below before starting to install the enclosure. It is best to dry fit the Enclosure unit first to ensure clarity this can ensure a clear route for the gas.
  • Page 15 Construction without the Gather If the standard gather is not used, the flue must be connected to the enclosure in accordance with GAS SAFE and local regulation. When installing the enclosure into an existing chimney or with a flue liner the enclosure & gather must be sealed to the existing chimney to ensure that air cannot flow behind the enclosure (flame reversal).
  • Page 16 Enclosure with Optional Gather Unit The optional gather is available to join the enclosure to a 125mm flue liner. If installing the fire into an existing brick built chimney which complies to the requirements of the appliance it is strongly advised to still use the gather as it will improve flame quality, improve efficiency and stop debris entering the opening.
  • Page 17 Fitting the Gas Burner. Once the Enclosure is fully sealed to the chimney the Madini Fire basket burner can be fitted. Before starting, look at the burner image below and the actual unit and take note of the magic eye, battery, isolation valve and pilot assembly as shown on the image below.
  • Page 18 Gas and Battery Connection. Image showing Pressure Test Point and Isolation Valve. Taking care not to damage the burner assembly or remote wiring connect the prepared 8mm inlet gas pipe to the isolation valve which is fitted in the right hand side of the burner.
  • Page 19 CVO Commissioning Checklist Important Notice Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. Pass Fail Flue Check 1. Flue is correct for appliance 2.

  • Page 20: Commissioning The Appliance

    Commissioning the Appliance All of the results that are measured while testing the fireplace are to be entered into the “Commissioning Check sheet” on the back page. This is to allow for a record to be kept should there be any issues in the future. COM#1 - TEST THE GAS PRESSURE: To gain access to the pressure test point, this will need to be done with the inner burner chamber in place and without the pebbles and grate cover on.

  • Page 21: Fitting The Pebble Set

    Fitting the Pebble Set Ensure that the pressure test point has been resealed then carefully place the grate cover over the burner ensuring the holes line up. Check the magic eye position has not been disturbed during installation and that it is the correct way round (as shown) to ensure “line of sight”...
  • Page 22 #3 Add 6 medium pebbles marked MV and 2 small pebbles marked SV in the configuration shown ensuring the pilot is left clear and not obstructed. #4 Find the pebble marked LV with the cut out as shown above. #5 Place this pebble (#4) in the centre with the cut-out pointing down and towards the pilot as shown.
  • Page 23 #6 Add 5 large pebbles marked LV and 5 small pebbles marked SV as shown. #7 Finally add the remaining 6 medium pebbles marked MV and 5 small pebbles marked SV as shown. WARNING: Check that the pilot, pilot hole and hole on burner tray closest to pilot are still unobstructed as this is critical to ensure the fire and pilot operates safely.

  • Page 24: Fitting The Optional Fascia Trim

    COM#2 -TEST THE FLUE: The installer must check that all of the combustion products are entering the flue after 10 minutes by traversing the perimeter of the fireplace opening using a smoke “match”. Ensure the flue and enclosures are sealed. Fitting the Optional Fascia Trim This appliance has been designed so that the combustion air required is drawn through the opening and into the grate cover holes.

  • Page 25: Final Checklist

    Final Check List • Are the Flue & Enclosure sealed to ensure no air can travel around the sides or back of the enclosure into the burner cavity? • Are all other access holes in the burner tray sealed with metal tape? •...

  • Page 26: Important Technical Information

    IMPORTANT TECHNICAL INFORMATION Appliance Start Up / Shut Down Instructions The appliance is supplied with an internal battery power supply and is operated via handset. There are 6 x ‘AA’ batteries inside the appliance and 1 x 9V battery in the handset.
  • Page 27 To Summarise: o Button #1 & #2 together – This switches the appliance ON. o Button #1 – This switches the appliance OFF and Resets the Appliance. o Button #2 – This sets the unit into standby mode (pilot only) o Button #3 –...

  • Page 28: Oxygen Depletion Pilot System

    How to Shutdown if the Handset is Faulty The appliance has a safety shut down switch which is built into the remote system. This is in the form of a button fitted on the appliance, next to the magic eye (see photo below).

  • Page 29: Spark Ignition Failure

    Spark / Ignition Failure The gap between the pilot electrode and the pilot should be 3.5 – 4.5mm and normally adjustment is not necessary (the electrode is very brittle). The spark should jump across the gap between the electrode and the gas outlet on the pilot head. The If the ignitor fails, a lighted taper can be inserted into the pilot area to check that gas is reaching the pilot.

  • Page 30: Fault Diagnosis/Troubleshooting

    Fault Diagnosis/Troubleshooting • The system “beeps” all the time: Count the sequence of beeps and check the fault diagnosis system codes as shown on page 30. • The fire “clicks” but does not light. o Check that there is a spark at the pilot. If not it indicates the ignitor lead has become detached.
  • Page 31 Ignition Functional Check 1 – Remote Fires PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area. Clean the Electrode with a fine sand paper to ensure a good spark is created.
  • Page 32 Ignition Functional Check 2 [Remote Fires] NO SPARK Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) which could short the spark, clean the area around the pilot. Clean the Electrode with a very fine sand paper to ensure there is a strong spark created. Ensure Electrode Gap is 4mm. Consult the users instructions, retry.
  • Page 33 Flame Failure Functional Check 3 [Remote Fires] PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. soot, etc.) Check for fluff in the pilot aeration hole. Check the Thermocouple nut into the valve is tight. Light the pilot using either the handset or the manual wall switch.

  • Page 34: Battery Remote System - Alarm Sequence

    Battery Remote System – Alarm Sequence This fire is operated via a battery remote system with AA batteries. The remote system has a built in alarm system which indicates and faults which may arise. This is shown by a sequence of a pre-defined number of “beeps” corresponds to a certain failure.

  • Page 35: Remote Control Components

    Remote Control Components Page 35 of 56...

  • Page 36: Burner Removal

    12 months the gas fire unit should undergo a regular service, this work should be carried out by a competent person who is Gas Safe registered, familiar with the CVO Fire range of goods. When carrying out the annual service, the competent person should examine and verify the following;...
  • Page 37 Servicing Procedure • Turn off the fire and allow cooling time. • Turn off the gas supply at the isolation tap. • Remove the pebble set and the grate cover. • Using a 7mm spanner loosen (but do not remove) the 4 nuts on the legs of the burner.
  • Page 38 “User” and “Engineer”. The parts listed under engineer must be changed by a registered GAS SAFE engineer only. Spare parts are not returnable. CVO fire cannot accept responsibility for incorrect parts being ordered. When ordering replacement components or requesting technical assistance, you should at all times quote the following information: Type of fire &...

  • Page 39: Fitting Spare Parts

    Fitting Spare Parts The fitting of replacement parts must be carried out by a qualified GAS SAFE Engineer inline with current regulations. When removing any serviceable parts great care should be taken to assemble the parts in the correct manner to ensure the fire functions as designed.
  • Page 40 Page 40 of 56...

  • Page 41: User Handbook

    MADINI ™ With Battery Remote System USER HANDBOOK PIN NUMBER: 0558-CN1371 This manual must be handed to the owner of the property once commissioned Page 41 of 56...
  • Page 42 Contents Page 43 General Information Page 44 Lighting the Fire Page 45 Appliance Start Up / Shut Down Instructions Page 47 Shutdown if the Handset is Faulty Page 48 Replacing the Batteries Page 52 Cleaning Instructions Page 53 Service and Aftercare Requirements Page 54 Warranty Information Page 54...

  • Page 43: General Information

    General Information A qualified GAS SAFE registered installer is required to fully install the appliance, failure to do this may render the appliance dangerous and will invalidate the warranty. This fire is intended for decorative purposes. Any purpose-provided ventilation should be checked regularly to ensure that it is free from obstruction.

  • Page 44: Lighting The Fire

    Lighting the Fire Infra-Red Remote Operation Infrared systems require “Line of sight” between the handset and the sensor at the appliance, it is a standard safety feature to ensure that the appliance cannot be remotely lit from another room. Page 44 of 56...

  • Page 45: Appliance Start Up / Shut Down Instructions

    Appliance Start Up / Shut Down Instructions The appliance is supplied with an internal battery power supply and is operated via handset. There are 6 x ‘AA’ batteries inside the appliance and 1 x 9V battery in the handset. Only use good quality batteries to ensure a long life. If the main burner or pilot light is extinguished during lighting, do not attempt to re-light the pilot within three minutes.
  • Page 46 • To Summarise: o Button #1 & #2 together – This switches the appliance ON. o Button #1 – This switches the appliance OFF and Resets the Appliance. o Button #2 – This sets the unit into standby mode (pilot only) o Button #3 –...

  • Page 47: Shutdown If The Handset Is Faulty

    Shutdown if the Handset is Faulty The appliance has a safety shut down switch which is built into the remote system. This is in the form of a button fitted on the appliance, next to the magic eye (see photo below).

  • Page 48: Replacing The Batteries

    Replacing the Batteries Main Appliance Batteries WARNING: Do not remove the Pebbles until the appliance has cooled down for at least 4 hours as they will be extremely hot. If the remote alarm indicates that the batteries are “flat” do not use the appliance. Ensure the appliance is switched off and has had time to “cool down”.
  • Page 49 Turn over the hand set and unclip the battery cover. Fit a new 9V battery and refit the battery cover. The appliance should now operate normally. NOTE: CVO Fire recommends that only high quality batteries are used in this appliance. Lithium batteries provide the longest life.
  • Page 50 The pebbles must be set out as below #1 Ensure grate is correctly placed over burner as shown. The grate will sit flat with the burner sitting inside the centre hole and the pilot / IR sensor within their cut-outs. #2 Add 6 medium pebbles marked MV and 2 small pebbles marked SV in the configuration shown ensuring the pilot is left clear and not obstructed.
  • Page 51 #4 Place this pebble (#4) in the centre with the cut-out pointing down and towards the pilot as shown. Ensure that the pilot and closest hole on the burner tray are not obstructed. #5 Add 5 large pebbles marked LV and 5 small pebbles marked SV as shown. #6 Finally add the remaining 6 medium pebbles marked MV and 5 small pebbles marked SV as shown.

  • Page 52: Cleaning Instructions

    Before cleaning the appliance turn off the Fire and allow it to cool for a number of hours. Before using any cleaning materials test a small area first to ensure compatibility with the appliance finish. CVO Fire cannot be held responsible for damage caused by cleaning the appliance.

  • Page 53: Service And Aftercare Requirements

    Safe registered gas installer. Every 12 months the gas fire unit should undergo a regular service; this work should be carried out by a competent person, who is Gas Safe registered, familiar with the CVO Fire range of goods. It is recommended also, that there should be a periodic inspection of the flue and fireplace opening.

  • Page 54: Warranty Information

    Failure to follow the instructions may render the appliance dangerous. Where the Madini burner only is supplied to be installed in a fireplace designed by others the warranty covers the burner unit only and Spirit Fires Limited will not accept any responsibility for any other damage or costs incurred by using the burner in this way.
  • Page 55 IMPORTANT NOTE - “Heat Damage” This fire must never be operated without the heat shield in place over the Black Box and the 6 heat pads around the batteries. Failure to do this will result in serious damage to the remote system. The pad must be over the batteries as shown above.
  • Page 56 ONLY USE GENUINE REPLACEMENT PARTS. Spirit Fires Ltd, 4 Beaumont Square Aycliffe Industrial Park, Newton Aycliffe County Durham, DL5 6XN T – 01325 327 221 F – 01325 327 292 www.cvo.co.uk The information supplied in this manual is correct at the time of publication.

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