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Rev-2
FR600
(with Manual Control)
HIGH EFFICIENCY WALL MOUNTED GAS FIRE
APPROVAL : BS7977-1:2009
TECHNICAL INSTALLATION MANUAL
The FR600 gas fire is available for Natural Gas (G20) only at a supply
pressure of 20mbar.
Serial Number ....................................
Please quote this serial number when making a claim. Your Warranty is valid for 1 Year from
date of delivery. The Warranty card supplied is to be filled in and sent to
Spirit Fires Limited. 4 Beaumont Square, Aycliffe Industrial Park, Newton Aycliffe,
County Durham, DL5 6XN
The Instructions for Installation and Maintenance plus
User Instructions must be handed to the User once the
Appliance is Commissioned and retained for future
reference.
Page 1 of 38
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Summary of Contents for CVO Fire FR600
- Page 1 HIGH EFFICIENCY WALL MOUNTED GAS FIRE APPROVAL : BS7977-1:2009 TECHNICAL INSTALLATION MANUAL The FR600 gas fire is available for Natural Gas (G20) only at a supply pressure of 20mbar. Serial Number ……………………………… Please quote this serial number when making a claim. Your Warranty is valid for 1 Year from date of delivery.
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Page 2: Table Of Contents
Appliance Efficiency Declaration Page 6 Unpacking the Appliance Page 6 Parts List Page 6 Technical Data Page 7 FR600 Dimensions Page 8 Gas Burner Construction Page 8 Restrictor Plate Page 9 Building and Installation Work Page 12 Connect the Gas Supply... -
Page 3: Introduction And Installation Requirements
• The FR600 has been designed and tested to the requirements of BS7977- 1:2009 and is suitable for use in GB (Great Britain) and IE (Ireland). • The FR600 is a High Efficiency wall mounted gas fire for use with a chimney or flue system. - Page 4 If the fire shuts itself off, do not use the fire, and have the flue and fire checked by a suitably qualified person. • The FR600 is operated by a manual control valve with piezo ignition therefore no mains electrical supply is required. Please take some time to learn the lighting procedure.
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Page 5: Appliance Efficiency Declaration
• During initial usage, an odour may be evident. This is the starch binder used during the manufacture of the fibre components of the fire, and there are no harmful effects produced. • During the normal operation of the fire some staining may appear on some parts of the fire burner. -
Page 6: Unpacking The Appliance
Unpacking the Appliance Read these instructions fully before starting to install the fire. Carefully examine the carton for damage before proceeding. If it is obviously damaged, please contact the supplier over whether to proceed. Remove the fire and examine its general condition. If satisfied by the condition, proceed with the installation. -
Page 7: Fr600 Dimensions
FR600 Dimensions Page 7 of 38... -
Page 8: Gas Burner Construction
Gas Burner Construction Take some time to review the burner construction taking note of the positions of the main components and the required connections. Before starting to install the appliance review the Data Plate fitted to the appliance for the gas type and pressure requirements of the appliance. Ensure these are correct for the property supply. -
Page 9: Building And Installation Work
Building and Installation Work Prior installation, ensure that local distribution conditions (identification of type of gas and pressure) and adjustment of the appliance are compatible. Installation must be carried out by a Gas safe registered engineer and must adhere to national and local legislations and regulations. The appliance installation should be in accordance with the current version of BS 5871-2, (which is BS5871-2: 2005 +A1: 2007 for the installation and maintenance of gas fires, convector heaters, fire/back boilers and decorative... - Page 10 Building Work Measuring from the floor surface, the intended location of the base of the enclosure unit is marked onto the wall. The Fire enclosure should be located centrally to the existing flue / chimney at your desired height. The area indicated on the wall must be removed to house the Fire enclosure and burner unit.
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Page 11: Fitting The Fire
If this appliance is to be fitted above a hearth the base of the opening must be a minimum of 50mm from the hearth. If the fire is to be fitted without a hearth the minimum height from the base of the fire is 100 mm. -
Page 12: Connecting The Gas
Connecting the Gas The fire is supplied with an isolation valve mounted within the fire. Connect an 8mm gas line to the isolation valve. See image below. Add the Ceramic Pebbles to the Burner. The fire is supplied with a set of ceramics. Once the fire is installed within the non-combustible chamber and secure the ceramics must be placed on the burner tray before lighting and commissioning the fire. - Page 13 With the glass removed, note the position of the burner and pilot shield. Carefully place the ceramics around the burner bar in an even pattern making sure that no stones are placed on top of the burner or the pilot shield. The ventilation holes in the burner tray should not be blocked (12 slots).
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Page 14: Commissioning The Fire
Commissioning the Fire The fire is now ready to be lighted. Refer to the section “Lighting the Fire” within the User section of the manual. Record all of the readings on the Commissioning Check Sheet provided on page 17. • GAS PRESSURE: •... - Page 15 • CHECKING FOR COMBUSTION PRODUCTS CLEARANCE: • Light the fire and leave on Full setting for five minutes. • Close all doors and windows. • Run a smoke match along the top edge of the central appliance outlet opening. • [SEE IMAGE ABOVE]. •...
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Page 16: Fitting The Fascia
Fitting the Fascia • The fascia is held in place by two M6 Bolts with Nylok Nuts. These are pre-fitted to the fascia. On either side of the fire chassis there is a bracket which matches up to the fascia bolts. Remove the bolts from the fascia and offer up the fascia to the brackets. -
Page 17: Commissioning Checklist
Commissioning Checklist Flue Check Reading Pass/Fail 1. Flue is correct for appliance 2. Flue Flow test 3. Spillage test Gas Check 1. Gas soundness & let by test 2. Standing pressure test 3. Appliance working pressure (on High Setting) with all other gas appliances switched off. 4. -
Page 18: Oxygen Depletion Pilot System
Oxygen Depletion Pilot System There is a highly sensitive oxygen depletion sensor designed into the pilot light. If any part is damaged the entire unit must be replaced. Do not attempt to bend or alter the flame head, thermocouple or aeration hole. Use only genuine spare parts as similar looking parts from other appliances may well give different or inferior performance and could lead to a hazard. -
Page 19: Exchangeable Parts
“User” & ”Engineer”. The parts listed under engineer must be changed by a registered gas engineer only. Spare parts are not returnable. CVO Fire cannot accept responsibility for incorrect parts being ordered. When ordering replacement components or requesting technical assistance, you should at all times quote the following information: Type of fire &... -
Page 20: Removing And Cleaning The Glass Panel
Removing and Cleaning the Glass Panel The glass will require cleaning periodically. Condensation produced by the products of combustion will create marks on the inside face of the glass panel. The glass used on this appliance is special high temperature glass. If it is damaged or cracked a replacement part must be obtained from the manufacturer. -
Page 21: Burner Removal
Burner Removal There should be no need to remove the burner during installation. Removal of the burner during installation will invalidate the warranty. Speak to our technical department. If the burner needs to be removed at anytime for repair follow the steps below: To Remove Burner: •... -
Page 22: Replacing Components
Replacing Components Pull the plastic knob off the control knob. Remove the access panel as shown above. This reveals the manual valve and pipe work. The tray holding the manual valve can be withdrawn once the two M4 nuts have been removed from the studs. These can be found inside the valve tray. - Page 23 Once the vanity cover and manual valve tray have been removed as shown on page 22 the pilot can be easily accessed as it is positioned at the front of the burner. Remove the two M4 screws and disconnect the pilot pipe that is held in place with a 10mm nut.
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Page 24: Service And Aftercare Requirements
Safe registered gas installer, every 12 months the gas fire unit should undergo a regular service, this work should be carried out by a competent person who is Gas Safe registered, familiar with the CVO Fire range of goods. When carrying out the annual service, the engineer should examine the following;... -
Page 25: Fault Diagnosis/Troubleshooting
Fault Diagnosis/Troubleshooting The manual control version of this fire is very reliable with only a small number of components. The fire is given 40 different checks before leaving the factory. If this is a new installation the likely cause of problems is low gas pressure or the flue system. - Page 26 Page 26 of 38...
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Page 27: User Manual
HIGH EFFICIENCY WALL MOUNTED GAS FIRE APPROVAL : BS7977-1:2009 USER MANUAL The FR600 gas fire is available for Natural Gas (G20) only at a supply pressure of 20mbar. This manual must be handed to the owner to the owner of... - Page 28 Contents Page 29 Introduction Page 32 Appliance Efficiency Declaration Page 32 Fireplace Ceramics Page 33 WARNING: Lifting the Fascia Page 34 Lighting the Fire Page 35 Fitting a Shelf above the Appliance Page 36 Warning Fire Guards and Hearths Page 36 Cleaning Instructions Page 37 Service and Aftercare Requirements...
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Page 29: Introduction
• The FR600 has been designed and tested to the requirements of BS 7977- 1:2009 and is suitable for use in GB (Great Britain) and IE (Ireland). • The FR600 is a High Efficiency wall mounted gas fire for use with a chimney or flue system. - Page 30 If the fire shuts itself off, do not use the fire, and have the flue and fire checked by a suitably qualified person. • The FR600 is operated by a manual control valve with piezo ignition system; therefore no mains electrical supply is required. Please take some time to learn the lighting procedure.
- Page 31 building regulations (Scotland) or the building regulations (Northern Ireland). In IE (Ireland), the appliance must be installed by a competent person and installed in accordance with the current edition of I.S.813 Domestic Gas Installation, the current building regulations. • The glass front of this fire acts as a dress guard, conforming to BS 1945 (1997) however, a fireguard conforming to BS6539 (1997) must be used to protect young children, the elderly or infirm.
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Page 32: Appliance Efficiency Declaration
Appliance Efficiency Declaration 74.5 GROSS EFFICIENCY EFFICIENCY CLASS - 1 NOX CLASS - 4 The efficiency of this appliance has been measured as specified in BS 7977-1: 2009 and the result is 74.5%. The GROSS calorific value of the fuel has been used for this efficiency calculation. The test data from which it has been calculated has been certified by Gastec at CRE. - Page 33 Warning : OPENING THE FASCIA • This appliance becomes very hot during normal operation. • To operate the appliance it is required to lift the fascia to gain access to the manual controls. • To do this safely the fascia must be lifted from the bottom edge only in a central position.
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Page 34: Lighting The Fire
Lighting the Fire Note: If the main burner or pilot light is extinguished during lighting, do not attempt to re-light the pilot within three minutes. The functions of the control valve are depicted on the control panel around the control knob. See image above. -
Page 35: Fitting A Shelf Above The Appliance
Gently lower the fascia until it is held in place at the bottom by two magnets. • To confirm the sequence: o To light: Step 1: From OFF press the control knob in and turn slowly anti-clockwise. Make sure the pilot sparks; you may need to do this a few times before the pilot ignites. -
Page 36: Warning Fire Guards And Hearths
Before cleaning the appliance turn off the Fire unit and allow it to cool for a number of hours. Before using any cleaning materials test a small area first to ensure compatibility with the appliance finish. CVO Fire cannot be held responsible for damage caused by cleaning the appliance. -
Page 37: Service And Aftercare Requirements
Safe registered gas installer. Every 12 months the gas fire unit should undergo a regular service, this work should be carried out by a competent person who is Gas Safe registered, familiar with the CVO Fire range of goods. It is recommended also, that there should be a periodic inspection of the flue and fireplace opening. - Page 38 ONLY USE GENUINE REPLACEMENT PARTS. Spirit Fires Ltd, 4 Beaumont Square Aycliffe Industrial Park, Newton Aycliffe County Durham, DL5 6XN T – 01325 327 221 F – 01325 327 292 www.cvo.co.uk The information supplied in this manual is correct at the time of publication;...
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