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Master Chef E480 Assembly Manual
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Master Chef E480 Assembly Manual

Master Chef E480 Assembly Manual

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Download this manual See also: Assembly Manual
E480 Barbecue
Assembly Manual
85-3040-4 (G45301) Propane
85-3041-2 (G45302) Natural Gas
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer's future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 08112010 PD

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Summary of Contents for Master Chef E480

  • Page 1 E480 Barbecue Assembly Manual 85-3040-4 (G45301) Propane 85-3041-2 (G45302) Natural Gas 1 YEAR LIMITED WARRANTY READ AND SAVE MANUAL FOR FUTURE REFERENCE. If pre-assembled, leave this manual with unit for consumer’s future reference. For product inquiries, parts, warranty and troubleshooting support, please call 1-877-707-5463.

  • Page 2: Hardware Pack

    HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY KEY # DESCRIPTION PART NUMBER QUANTITY ¼”-20UNCX38 Screw 20120-13038-250 ¼”-20UNCX18 Screw 20120-13018-250 • #2 Phillips screwdriver (long and short) ¼”-20UNCX13 Screw 20120-13013-250 • ¼” Slotted screwdriver (long and short) ¼” Nut 30220-13000-250 • Adjustable wrench φ7 Lock Washer 41400-07000-250 •...
  • Page 3 PARTS LIST (PROPANE) FOR 85-3040-4 (G45301) EXPLODED DIAGRAM (PROPANE) FOR 85-3040-4 (G45301) KEY # QUANTITY DESCRIPTION PART NO. Top lid G453-2000-01 Lid handle G513-0004-01 Thermometer G432-R200-01 Screw for top lid G433-0002-01 Lid bumper G508-0063-01 Logo plate G451-0001-01 Burner box assembly G453-3100-01 Brace, flame tamer G453-0004-01...
  • Page 4 PARTS LIST (NATURAL GAS) FOR 85-3041-2 (G45302) EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3041-2 (G45302) KEY # QUANTITY DESCRIPTION PART NO. Top lid G453-2000-01 Lid handle G513-0004-01 Thermometer G432-R200-01 Screw for top lid G433-0002-01 Lid bumper G508-0063-01 Logo plate G451-0001-01 Burner box assembly G453-3100-01 Brace, flame tamer G453-0004-01...

  • Page 5: Assembly Instructions

    ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS Separate the 2 different types of castors: 2 THIS STEP REQUIRES 3 PEOPLE. DO NOT AT- Locking Castors (EE) and 2 Regular Castors (EF). TEMPT ALONE. EXTREMELY HEAVY! To tighten casters insert the Pin (#14) into one of Position the Top Lid Assembly and Burner Box the Regular Castors (EF), as shown in image B.
  • Page 6 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS LEFT SIDE SHELF ASSEMBLY Assemble the Door Support Rail (EA) to the Left and Right Upper Side Panels (EB and EC), as TIP: Do not tighten until all hardware is in shown. place. a. Mount the left side burner side shelf (DA and WARNING: This part may have sharp edges.
  • Page 7 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS a. Remove the hardware that is pre-assembled a. Position the Side Burner (DF) through the to the Side Burner Valve (DE1), as shown in opening in the Left Side Burner Drip Pan (DD). figure A Assemble the Side Burner Valve (DE1) to the YOU WILL NEED: Left Side Shelf Fascia (DB), using the hardware removed.
  • Page 8 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS RIGHT SIDE SHELF ASSEMBLY ELECTRONIC IGNITION ASSEMBLY TIP: Do not tighten until all hardware is in place. Battery a. Remove the Ignition Battery Cover (CE2) and the plastic nut from the Electronic Ignition Box a. Mount the right side shelf (DI and DJ ) onto (CE1) the two support brackets, located on the right, upper side panel of the burner box (BA)

  • Page 9: Front View

    ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS Assemble the Heat Shield (CH) to the bottom of a. Assemble the Left and Right Tracks (CJ and CK) the Door Support Rail (EA) and the Upper back for the Grease Tray (CI), as shown in figure A. panel (BH), as shown in figure A and B.
  • Page 10 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS Assemble the Door Handle (EI) to the Left and a. Assemble the right door assembly (EH), Right Door Assembly (EG and EH). to the bottom shelf (ED) by inserting the fixed pin (bottom of door) into the hole provided (figure B).
  • Page 11 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS Place the cooking grates (BF) into the burner box a. Position the Flame Tamer support braces (BA). (BB) over the Burner Box support pins (BA) as shown. b. Position the Flame Tamers (BE) into the Burner Box (BA).
  • Page 12 LP cylinder valve. ATTENTION FOR YOUR SAFETY, DO NOT ATTEMPT TO LIGHT THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-7 OF THE MASTER CHEF® SAFETY & CARE MANUAL. ALL SAFETY AND LEAK TESTS MUST BE PERFORMED BY THE END USER, PRIOR TO LIGHTING THIS BBQ.