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Table of Contents
Related Manuals for Hyundai Commercial HCP6500D
Summary of Contents for Hyundai Commercial HCP6500D
- Page 1 Diesel-Powered Generator User Manual...
- Page 2 ©2011 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HCP6500d-0711-02...
- Page 5 No part of this publication may be reproduced without written permission. Please keep this manual together with the Owners Card. Contact Hyundai Power Equipment at the numbers listed on the Owners Card if warranty service is required. It is important that anyone operating this product read and...
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Page 6: Warranty Information
Warranty Information Warranty service, operation assistance and product support is provided by Midland International Inc., a licensed manufacturer of Hyundai Power Equipment. www.powerbyhyundai.com TECHNICAL ASSISTANCE 1-855-706-8475 CUSTOMER SERVICE 1-877-528-3772 (toll-free) SALES 1-503-534-3684 Component Certifications This product contains components certified by the following agency:... -
Page 7: Table Of Contents
TABLE OF CONTENTS 1.0 - OPERATION SAFETY 1.1 - Operation Safety 1.2 - AC Safety Guidelines 1.3 - Maintenance Safety 1.4 - Other Safety Hazards 2.0 - COMPONENTS 2.1 - Identification 3.0 - PRE-OPERATION INSPECTION 3.1 - Engine Oil Check 3.2 - Fuel Level Check 3.3 - Air Filter Check 4.0 - OPERATION... -
Page 8: Operation Safety
1.0 - SAFETY 1.1 - Operation Safety • Always perform a pre-operation check before starting the engine. • Properly clean and maintain the equipment. • Operate the generator according to instructions for safe and dependable service. • Before operating the generator, read the user manual carefully. Otherwise, it may result in personal injuries or equipment damage. -
Page 9: Ac Safety Guidelines
proper instructions. • Keep children, pets and machinery with rotating parts away during operation. • do not operate the generator in rain or snow. • do not allow any moisture to come in contact with the generator. 1.2 - AC Safety Guidelines Before connecting the generator to an electrical device or power cord: • Make sure that everything is in proper working order. -
Page 10: Other Safety Hazards
cause damage to the generator set. • Before working with batteries, ventilate the area, wear safety glasses, do not smoke and always disconnect the negative cable first and reconnect it last. • Use rubber gloves when coming into contact with engine oil. • Always stop the generator set before removing the oil filler cap. -
Page 11: Components
COMPONENTS 2.1 - Identification of Components... -
Page 15: Pre-Operation Inspection
3.0 Pre-Operation Inspection Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Keep away from rotating parts while the generator is running. The generator is air-cooled and may be damaged if ventilation is not adequate. -
Page 16: Fuel Level Check
3.2 - Fuel Level Check 1. Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level. 2. Refuel if level is too low. Tighten the fuel tank cap securely after refilling. Refuel in a well-ventilated area with the engine stopped. -
Page 17: Air Filter Check
3.3 - Check the Air Filter 1. Remove the metal cover on the canopy. 2. Remove the screw on the outside of the air filter cover. 3. Remove the screw on the air filter element and carefully remove the filter element. -
Page 18: Operation
4.0 - OPERATION 4.1 - Before Starting 1. disconnect all devices prior to starting the generator set 2. Ensure that the engine switch is in the OFF position. 3. Ensure that the circuit breaker is in the OFF position. 4. Properly ground the generator set 5. - Page 19 Before using generator, a ground wire must be connected to the ground terminal. The Ground terminal is located on the Front Panel. Before using the ground terminal consult a qualified electrician. Ground Terminal Symbol: The HCP6500d generator can be started using three methods. • Electronic Start Method, • Remote Start Method...
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Page 20: Starting The Generator
4.2 - Starting the Generator Set ELECTRIC STARTING METHOD Batteries produce explosive gases. Keep sparks, flames and cigarettes away from the battery. To prevent the possibility creating sparks near the battery, connect the charging cables to the battery terminals first, then to the generator. When disconnecting, remove cables at generator first. - Page 21 REMOTE START METHOD 1. Follow Steps 1-4 from the Electricl Start Method 2. Turn engine switch to ON position 3. Holding the remote control, pull out the antenna and slide the protective cover open to reveal the power button. Point the antenna to the generator and press the ON (closed lock) button to start.
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Page 22: Using The Generator
4.3 - Using the Generator Set Allow the engine to run for approximately 2 minutes immediately after starting. This allows it to warm-up and ensures better performance. during the warm-up period, inspect the generator for excessive vibration and irregular noises. ADDING A LOAD 1. - Page 23 In order to maintain generator’s performance: • Always connect the generator to the ground terminal to prevent electrical shock. • Add the watt ratings of all the loads that the generator set will be powering at the same time. Make sure that total wattage will not exceed the generator rating.
- Page 24 If the reset button extends during operation, unplug all appliances from the GFCI receptacle. The reset button should be flush with the test button. If the reset button is not flush with the test button, take it to your Hyundai-authorized generator service center.
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Page 25: Stopping The Generator
4.4 Stopping the Generator Set 1. Turn off all the connected devices and disconnect from outlets. 2. Turn the master breaker switch to the OFF position. 3. Allow the generator set run for a few minutes to cool down. 4. To stop the engine: • Electric Start: press engine switch to the OFF position • Remote Start: press the OFF key (open lock) on the remote control 5. -
Page 26: Maintenance
5.1 - Importance of Maintenance Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the generator to malfunction and can lead to serious injuries. Contact Hyundai Power Customer Support if you have any maintenance questions. 5.2 - Maintenance Schedule... -
Page 27: General Inspection
5.3 - General Inspection 1. Look for fuel leaks around the fuel tank, fuel hose, and fuel valve. Close the fuel valve and repair leaks immediately. 2. Look and listen for exhaust leaks while the engine is running. Have all the leaks repaired before continuing operation. -
Page 28: Oil Maintenance
generator with the canopy cover removed. 4. If the foam element is dirty, clean it in warm soapy water, rinse, and allow it to dry thoroughly, or clean in non-flammable solvent and allow to dry. 9. dip the foam element in clean engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter. -
Page 29: Fuel Filter Cleaning
5.6 - Fuel Filter Cleaning and Replacement This generator uses a two-filter system to prevent impurities from reaching the engine. CLEANING THE FUEL TANK PRIME FILTER 1. Inspect filter and clean as required: • remove the fuel tank cap • remove the prime fuel filter • clean with fresh diesel fuel • insert the clean filter back into the fuel tank CLEANING THE IN-LINE FUEL FILTER... -
Page 30: Handling And Storage
5.7 - Handling and Storage HANDLING 1. Turn off the engine switch and the fuel valve when transporting the generator set. 2. Keep the generator at a level position in order to prevent spillage. STORAGE: Before storing the generator set for an extended period: 1. -
Page 31: Troubleshooting
6.0 - TROUBLESHOOTING Common issues can be fixed by following the instructions in this guide. If the unit will not function after following these instructions, contact technical support before attempting to use or repair the product. ISSUE CAUSE ACTION Engine oil is too heavy Replace with recommended oil Engine cranks slowly... -
Page 32: Specifications
7.0 - SPECIFICATIONS HCP6500D Rated frequency (Hz) 60Hz Rated AC Output Power (W) 6000 Max AC Output Power (W) 6400 1-Phase Rated AC Voltage (V) 120/240V Power Factor Max dC Output Power (W) Rated dC Voltage (V) 10 HP, Single Cylinder, forced air cooling, 4-stroke,... -
Page 33: Wiring Diagrams
8.0 - WIRING DIAGRAMS... -
Page 34: Warranty
Warranty service must be performed by a Hyundai-authorized service dealer. If you feel your equipment is malfunctioning due to a defect, simply contact our customer support center for technical advice, to file a... - Page 35 Normal wear and tear, such as but not limited to fading of painted or plated surfaces, sheet peeling and other natural deterioration. damage caused by a lack of maintenance as described in the Hyundai User Manual. Consumable parts: Hyundai does not warrant deterioration of the following unless needed as a part for another warranted repair: Spark plugs, fuel filters, air cleaner elements, clutch discs, tires, wheel bearings, starter ropes, cables, belts, oil and grease.
- Page 36 11. Items not supplied by Hyundai, such as, but not limited to, external wiring, filters, etc. 12. The use of non-genuine Hyundai parts and accessories. 13. Repairs made during the warranty period without first obtaining a case number form Hyundai.
- Page 37 TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES: You must, at your expense, take the Hyundai Power Equipment accessory, or replacement part, or the Hyundai Power Equipment product on which the accessory or replacement part is installed, and proof of purchase to any authorized Hyundai Power Equipment dealer, distributor or distributor’s dealer in the...