SeaDoo RXP 4-Tec Supercharged Operator's Manual
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SeaDoo RXP 4-Tec Supercharged Operator's Manual

SeaDoo RXP 4-Tec Supercharged Operator's Manual

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Summary of Contents for SeaDoo RXP 4-Tec Supercharged

  • Page 1 www.SeaDooManuals.net...
  • Page 2 This Operator’s Guide utilizes the following symbols to emphasize particular in- formation: The Safety Alert Symbol indicates a potential personal injury hazard. Indicates a potentially hazardous situation which, if not avoided, WARNING could result in serious injury or death. CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components.
  • Page 3 FOREWORD The Operator’s Guide has been pre- Specifications are given in the SI met- pared to acquaint the owner/operator ric system with the SAE U.S. equiva- or passenger with this personal water- lent in parenthesis. Where precise ac- craft and its various controls, mainte- curacy is not required, some conver- nance and safe riding instructions.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. SAFETY INFORMATION INTRODUCTION .............8 SAFETY CHECK LIST .
  • Page 5 10) Glove Box ..............41 11) GPS Receiver (Global positioning system) (if so equipped) .
  • Page 6 Engine Coolant Level ............. 64 Steering System .
  • Page 7 Coolant Replacement ............92 Fuel Injection System .

  • Page 8: Safety Information

    SAFETY INFORMATION ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 9: Introduction

    INTRODUCTION Congratulations, you are now the This safety section is for initial refer- proud owner of a Sea-Doo personal ence and its content is therefore lim- watercraft. You have selected one of ited. section It should be read in con- the most popular craft on water.

  • Page 10: Safety Check List

    SAFETY CHECK LIST To fully appreciate the pleasures, en- Boarding in deep water can be strenu- joyment and excitement of boating ous. Practice in chest-deep water be- there are some basic rules that should fore operating or embarking your wa- be observed and followed by any tercraft in deep water.

  • Page 11: Getting Underway

    GETTING UNDERWAY To Wear The operator and passenger(s) must wear a Coast Guard approved Per- sonal Flotation Device (PFD) that is suitable for PWC use. An operator and the watercraft’s pas- senger(s) should have ready access to shatterproof glasses should riding conditions or personal preference war- rant.
  • Page 12 Eye protection Vest-type personal flotation device Gloves Wet suit or wet suit bottom Foot protection F00A12L ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 13: To Bring

    To Bring For safety reasons and proper care, always perform “Daily Preoperation Always carry the regulatory safety Checks” as specified in your Oper- items and have them conveniently ator’s Guide before operating your on board available for use. Check watercraft. the local regulations or consult your Keep the engine shut-off cord (safety authorized Sea-Doo dealer.

  • Page 14: Operation

    OPERATION Collision Avoidance Ride within your limits and level of riding ability. Avoid aggressive ma- Do not release throttle when trying to neuvers to reduce the risk of loss of steer away from objects. You need control, ejection and collision. Under- throttle to steer.

  • Page 15: Manoeuvrability Of The Watercraft/Towing

    Manoeuvrability of the Never turn handlebar while someone is nearby rear of watercraft. Keep Watercraft/Towing away from steering moving parts Do not overload the watercraft or take (nozzle, side vanes, linkage, etc.). on more passengers than designated Do not start or operate the watercraft for the particular watercraft.
  • Page 16 With wakeboard and/or rack installed, operate with extra caution: never per- form agressive maneuvers including spin-out; never jump waves; use com- mon sense and limit speed. Other- wise, wakeboard could detach or oc- cupants could fall off and get injured against the wakeboard or rack.

  • Page 17: Operating Rules

    OPERATING RULES Operating a watercraft can be com- Meeting Head-On pared with driving unmarked high- Keep right. ways and roads. To prevent collisions or avoid other boaters, a system of operating rules must be followed. It’s not only common sense... it’s the law! Remember these Rules of the Road...

  • Page 18: Waterskiing Signals

    WATERSKIING SIGNALS For your information, here are the most commonly used waterskiing signals. Slower Stop Faster Turn right Back to dock Speed OK Turn left Fallen skier — Watch out F00A17L ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 19: Web Sites

    WEB SITES Sea-Doo website: www.sea-doo.com Canadian Coast Guard www.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/ (Office of Boating Safety) main_e.htm www.uscgboating.org/regulations/ United States Coast Guard boating_laws.htm Alabama www.dcnr.state.al.us/mp/menu.htm Alaska www.dnr.state.ak.us/parks/boating Arizona www.azgfd.com Arkansas www.agfc.state.ar.us/ California www.dbw.ca.gov http://parks.state.co.us/boating/ Colorado Connecticut http://dep.state.ct.us/rec/prgactiv.htm Delaware www.dnrec.state.de.us/fw/index.htm Florida (freshwater) http://floridaconservation.org/law Florida (saltwater) www.dep.state.fl.us/law www.boat-ed.com Georgia...
  • Page 20 New Jersey www.state.nj.us/mvs/boats.htm www.emnrd.state.nm.us/nmparks/pages/ New Mexico question/regulate/rules/nmac172.pdf www.ncwildlife.org/fs_index_02_regulations.htm North Carolina North Dakota http://www.state.nd.us/gnf/boating/ www.dnr.state.oh.us/odnr/watercraft Ohio Oregon www.osmb.state.or.us Pennsylvania www.fish.state.pa.us Rhode Island www.state.ri.us/dem/topics/boating.htm www.dnr.state.sc.us/etc/boating.html South Carolina www.state.sd.us/gfp/divisionwildlife/boating/ South Dakota index.htm Tennessee www.state.tn.us/twra/boatmain.html Texas www.tpwd.state.tx.us/boat/boat.htm Utah www.stateparks.utah.gov/parks/safety.htm Virginia www.dgif.state.va.us/boating Washington www.parks.wa.gov/boating.asp West Virginia www.dnr.state.wv.us/law/boating.htm http://www.dnr.state.wi.us/org/caer/cs/ Wisconsin...

  • Page 21: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. 6 -15 7-9 -10 2- 5 -13 3 - 4...
  • Page 22 Label 1 F12L0FL SOME MODELS ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 23 Label 1 (cont’d) F16L0PL SOME MODELS ___________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 24 Label 1 (cont’d) F18A06L SOME MODELS Label 2 Label 3 F02L2D0 F00L2XY ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 25 Label 4 Label 8 F00A23Y Label 5 F00L2YY SOME MODELS Label 9 F00A26Y SOME MODELS Label 6 F18L0NY Label 10 F00A27Y Label 7 WARNING / AVERTISSEMENT F18L10Y PRESSURIZED FUEL Do not unscrew protective cap. Must be used only by Bombardier certified technician. Do not operate the watercraft without cap properly installed.
  • Page 26 Label 12 F18L0YY Label 13 F00A2SL SOME MODELS Label 14 Label 15 F00A28Y F18L31Y SOME MODELS ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 27 Label 16 F00A2TY Label 17 F18L3KY SOME MODELS ___________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 28: Vehicle Information

    VEHICLE INFORMATION _____________________ www.SeaDooManuals.net...

  • Page 29: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 30: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the water- The Engine Identification Number craft (engine and hull) are identified (E.I.N.) is located on the front end of by different serial numbers. It may the engine. sometimes become necessary to lo- cate these numbers for warranty pur- poses or to trace the watercraft in the event of theft.

  • Page 31: Controls/Instruments/Equipments

    CONTROLS/INSTRUMENTS/EQUIPMENTS NOTE: Some components do not apply or are optional on some models. All GTX 4-TEC except RXP Models 17 19 21 26-27 22-39 34-35 37-38 F18L0PM TYPICAL ______________________ www.SeaDooManuals.net...
  • Page 32 RXP Models 37-38-39 23-29-30 31-32 F19L04L _____________________ www.SeaDooManuals.net...
  • Page 33 20. Seat Cover 1. Safety Lanyard (engine cut-off cord) 21. Rear Grab Handle 2. Handlebar 22. Rear Storage Basket 3. Throttle Lever 23. Front and Rear (bow/stern) Eyelets 4. Engine Start/Stop Button 24. Mooring Cleats 5. Variable Trim System (VTS) Button 25.

  • Page 34: Controls/Instruments/Equipments Functions

    CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS 1) Safety Lanyard WARNING (engine cut-off cord) Should the engine be stopped, watercraft directional control is re- The safety lanyard cap should be se- duced. Always disconnect safety curely snapped onto its post to be fully lanyard when watercraft is not in operational.

  • Page 35: Handlebar

    Limited-Speed Operation The 4-TEC models also offers a special safety lanyard -- the SEA-DOO Learn- ing Key -- which electronically lim- its the speed of the watercraft to ap- proximately 55 km/h (35 MPH) there- fore enabling first time users and less experienced operators to learn how to operate the watercraft while gaining the necessary confidence and control.

  • Page 36: Variable Trim System (Vts) Button (If So Equipped)

    WARNING Shift lever should only be used when the engine is idling and craft is completely stopped. Do not use as a grab handle. WARNING Only use reverse at slow speed and for the shortest time possible. Always ensure the path behind is clear of objects and persons including children playing in shal- low water.

  • Page 37: Speedometer

    9) Information Center Gauge/Buttons This is a multifunction gauge that sup- plies several real time useful informa- tion to the driver. Components Description F18J02Y 1. Neutral position F18H08Y TYPICAL 1. Analog speedometer 2. Analog tachometer 3. Display area F18J03Y 1. Reverse position 7) Speedometer Analog speedometer indicates the speed of watercraft in miles per hour...
  • Page 38 Units and Messages Section This section shows the units related to the numbers displayed. Units such as KMH (MPH), HOUR etc. are dis- played. This section also display navigational and system fault informations. See the gauge functions and message lists below for more details. Gauge Functions Digital Tachometer : Indicates the revolution per minute (RPM) of the...
  • Page 39 Distance: (KM or MILES) The infor- mation center approximately calcu- lates the distance based on the oper- ation time and the watercraft speed and displays the result in kilometers (KM) or miles (MILES). Hourmeter: Displays the time in hours of the watercraft usage (HOUR). Water Temperature: Displays the water temperature of the water sur-...
  • Page 40 When you are satisfied with your choice, stop pressing the button and it will become active. The display you have chosen will remain until it is changed. Display Priorities As a self test at start-up, the needles of the speedometer and tachometer will sweep to their maximum position, all LCD segments and the LED will turn on for 3 seconds each time the...
  • Page 41 Trip hour meter is reset every time en- gine is turned off. Message Display The information center features a display area that blinks a message whenever one of the following cir- cumstances occurs. The abbrevia- tions between parenthesis here are the code displayed: –...

  • Page 42: Glove Box

    Maintenance Information Push release button to remove GPS receiver. When the watercraft is due for a maintenance inspection, the mes- sage MAINT will blink. Afterwards, it will blink at every start-up for 10 sec- onds. After servicing, your authorized Sea-Doo dealer will clear it. 10) Glove Box A small, convenient storage compart- ment for personal articles.

  • Page 43: Front Storage Compartment Cover

    RXP Models Unscrew the cap counterclockwise. After fueling, reinstall cap and fully tighten. WARNING Never store or carry anything be- WARNING low basket. Always stop the engine before re- fueling. Fuel is flammable and ex- All Models except RXP plosive under certain conditions. If there is water in the storage area, Always work in a well ventilated pull out the drain plug to let water go...

  • Page 44: Front Storage Compartment Cover Latch

    14) Front Storage WARNING Compartment Cover Ensure to properly secure extin- Latch guisher with the supplied retaining straps. Pull the latch lever upward in order to open the front storage compartment cover. Always relatch. Some models feature a removable ’ basket.

  • Page 45: Seat Strap

    CAUTION: If the air intake opening is kept under water, such as turning constantly in tight circles, water will get inside bilge, which may cause severe damage to internal parts of the engine. 17) Seat Strap The seat strap provides a handhold to assist boarding and is used as a hand- hold for the passenger.

  • Page 46: Seat Cover (If So Equipped)

    Carefully pull tabs outward each side WARNING of seat and insert cover in place. Certain components in the engine compartment may be very hot. Direct contact may result in skin burn. When starting or operating the engine, do not touch any elec- trical part.

  • Page 47: Front And Rear (Bow/Stern) Eyelets

    Spare Spark Plug Holder The storage basket features a spare spark plug holder. To keep spare spark plugs dry and pre- vent shocks that might affect the ad- justment or break them, a holder is provided. Unscrew cap counterclockwise to ex- pose the holder and insert spark plug in their holes.

  • Page 48: Mooring Cleats

    28) Boarding Step (if so equipped) A convenient step to help reboarding the watercraft. F19L0CY 1. Eyelets All Models 24) Mooring Cleats These cleats can be temporarily used for docking, while refueling for exam- F18L0IY ple. 1. Boarding step Pull down the step with your hand and hold until a foot or a knee is put on the step.

  • Page 49: Bilge Drain Plugs

    On some models, an additional flush- WARNING ing connector is located in engine When operating the engine while compartment to allow flushing while the watercraft is out of the water, watercraft is on a lift or if you prefer to the heat exchanger in the ride plate flush from this location, either flush- may become very hot.

  • Page 50: Jet Pump Nozzle

    F18J05Z TYPICAL 1. Jet pump nozzle F18L14Y TYPICAL 32) Reverse Gate 1. Drain plugs 2. Tighten When selecting the neutral or reverse 3. Unscrew position with the shift lever, the re- verse gate moves up or down to ob- Tilt the watercraft slightly to the rear tain the desired position.

  • Page 51: Fuses

    WARNING Keep away from intake grate while engine is on. Items such as long hair, loose clothing or personal flotation device straps can become entangled in moving parts result- ing in severe injury or drowning. F18H0JY TYPICAL 1. Fuses F18J04Y RXP Models TYPICAL Fuses are located under basket in...

  • Page 52: Battery

    35) Battery Models with Sliding Side Vanes When engine RPM is reduced, the All Models except RXP side vanes are lowered to assist the Battery is located under seat in bilge. steering system. Refer to PRINCI- Refer to SPECIAL PROCEDURES. PLE OF OPERATION in OPERATING INSTRUCTIONS section for the de- scription of the system.

  • Page 53: Engine Oil Filling Cap

    F18D04Y F18D09Y TYPICAL — ALL MODELS EXCEPT RXP TYPICAL — ALL MODELS EXCEPT RXP 1. Oil dipstick 1. Oil filling cap F19D01Y F19D01Z RXP MODELS RXP MODELS 1. Oil dipstick 1. Oil filling cap Refer to LIQUIDS for more details. Refer to LIQUIDS for more details.

  • Page 54: Ski/Wakeboard Post (If So Equipped)

    To lift post, unlock by pulling the lock- WARNING ing pin then lift post. Ensure it is prop- Certain components in the engine erly locked. Lowering the post is the compartment may be very hot. opposite operation. Direct contact may result in skin burn.

  • Page 55: Wakeboard Rack (If So Equipped)

    NOTE: The handles are supplied for the observer to have a grip when watching. CAUTION: Never use the ski/wake- board post to tow other crafts. 41) Wakeboard Rack (if so equipped) Convenient removable rack(s) to carry wakeboard(s). To install: F18L3EY –...
  • Page 56 WARNING WARNING To avoid possible injuries and cuts If wakeboard is not properly se- from wakeboard’s fin(s), always cured on rack, it could become place FIN(S) OUTWARDS. loose and detach unexpectedly, creating a risk of injury to people nearby. To avoid: - Inspect bungee cords condition and replace if damaged.
  • Page 57 CAUTION: The rack is designed to hold one wakeboard. Do not use to hold more than one wakeboard or to transport ski or any other object. Do not use rack(s) as mooring points or to reboard. WARNING With wakeboard and/or rack in- stalled, operate with extra caution: -NEVER perform agressive ma- neuvers including spin-out.

  • Page 58: Liquids

    LIQUIDS CAUTION: Scrupulously follow the WARNING instructions of this section. Failure Always stop the engine before re- to do so may reduce the engine’s life fueling. Fuel is flammable and ex- and/or performance. plosive under certain conditions. Always work in a well ventilated Fueling Procedure area.

  • Page 59: Engine Oil

    Supercharged and Super- OCTANE LOCATION charged Intercooled Engines NUMBER Inside North 90 octane Use the Bombardier 4-stroke oil SAE America (RON + MON) / 2 10W-40 (P/N: 219 700 346) or an equivalent approved by Bombardier. Outside North 95 RON America The same oil lubricates both the en- gine and the supercharger clutch.
  • Page 60 CAUTION: Failure to flush exhaust cooling system, when engine is out of water, may severely damage en- gine and/or exhaust system. – Warm-up engine then let idle for 30 seconds before stopping. – Stop engine. – Wait at least 30 seconds then pull dipstick out and wipe clean.

  • Page 61: Engine Coolant

    NOTE: – To add oil, unscrew oil cap. Place When available, it is rec- a funnel into the opening and add ommended to use biodegradable the recommended oil to the proper antifreeze compatible with internal level. Do not overfill. combustion aluminum engines. This will contribute to protect the environ- NOTE: Every time oil is added in...
  • Page 62 Coolant Replacement Refer to MAINTENANCE section. F19E01Y RXP MODELS 1. Expansion tank With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir when engine is cold. F18E0NY 1. Level between marks when engine is cold NOTE: The watercraft is level when it is in water.

  • Page 63: Break-In Period

    BREAK-IN PERIOD CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance. With Sea-Doo watercraft powered by Rotax ® engines, a break-in period of 10 hours is required before continuous operation at full throttle. To achieve a good break-in, throttle lever should not be depressed more than 3/4, however, brief acceleration...

  • Page 64: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The preoperation check is very important prior to operating the watercraft. Always check the proper operation of critical controls, safety features and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equipment required by local laws.

  • Page 65: Hull

    Hull Bilge Inspect hull for cracks or damage. Should water be present in the bilge, tilt the watercraft to the rear and unscrew drain plugs to completely Jet Pump Water Intake empty the bilge. Remove weeds, shells, debris or any- Secure bilge drain plugs.

  • Page 66: Steering System

    Shifter System WARNING Check reverse gate operation for free When operating the engine while movement. With shift lever in forward the watercraft is out of the water, position, the gate should be in up- the heat exchanger in the ride plate ward position;...

  • Page 67: Safety Lanyard And Engine Start/Stop Button

    Safety Lanyard and NOTE: When water freezes, no dam- age to engine components will occur Engine Start/Stop Button as water expands but it may cause Position shift lever in neutral. Ensure damage by preventing full flow of cool- that both switches operate properly. ing water.

  • Page 68: Operating Instructions

    OPERATING INSTRUCTIONS WARNING WARNING Always perform the PRE-OPER- Keep away from intake grate while ATION CHECKS before operat- engine is on. Items such as long ing the watercraft. Become thor- hair, loose clothing or personal oughly familiar with all controls flotation device straps can become and the function of each.
  • Page 69 F18J03Y F18J02Y TYPICAL TYPICAL 1. Shift lever in reverse position 1. Shift lever in neutral position F18J07Y TYPICAL 1. Reverse gate in downward position F18J0AY TYPICAL NOTE: To obtain maximum efficiency 1. Reverse gate in middle position and control from the reverse, increase engine speed to slightly above idle.
  • Page 70 When first using the watercraft, the operator should become familiar with the use of the variable trim system (VTS) at varying speeds and water con- ditions. A mid-range trim is generally used when cruising. Experience alone will dictate the best trim for the condi- tions.
  • Page 71 All Models When the nozzle is directed down- ward, the bow is forced downward and enhances the watercraft turning Steering capabilities. As with any watercraft, speed and operator body position and movement (body English), will deter- mine the degree and sharpness of the watercraft turn.
  • Page 72 Models with Sliding Side Vanes The watercraft behaves differently with a passenger and requires greater (O.P.A.S. System) skill. The passenger should always When engine is running at approxi- grip the seat strap or grab handle. mately 75% or more RPM, the side Reduce speed and avoid sharp turns.

  • Page 73: Boarding The Watercraft

    All Models Boarding the Watercraft General As with any watercraft, boarding should be done carefully and engine should not be running. WARNING F18A01Y Engine should be OFF when boarding the watercraft or when In shallow water, board the watercraft using boarding step. Keep limbs either from the side or the rear.

  • Page 74: Starting

    F01L5JY Grab the grab handle and pull yourself F01L4MY upward until your knee can reach the The passenger then climbs on the wa- boarding platform then grip the seat tercraft while the operator maintains strap. balance by sitting as close as possible to the console.

  • Page 75: Operation With Wakeboard Rack

    Release engine start/stop button im- WARNING mediately after engine is started. Certain components in the engine compartment may be very hot. Cold and Warm Engine Direct contact may result in skin Do not depress the throttle lever to burn. Do not touch electrical parts start either a cold or warm engine.

  • Page 76: Rough Water Or Poor Visibility Operation

    Rough Water or Poor Reduce speed to idle. Visibility Operation Shift to neutral, reverse or forward, as required. Avoid operation in these conditions. If you must do so, proceed with caution WARNING and prudence using minimum speed. Directional control reduced Crossing Waves when the throttle is released and/or when engine is off.

  • Page 77: Shutting Off The Engine

    Shutting Off the Engine To keep watercraft directional control, the engine should be running until the watercraft is at idle. To stop engine depress the start/stop button. When stopped, disconnect safety lanyard from the post. It is suggested to release throttle lever first.

  • Page 78: Post-Operation Care

    POST-OPERATION CARE Exhaust Cooling System WARNING Flushing Allow engine to cool before per- forming any maintenance. General Flushing the exhaust cooling system General Care with fresh water is essential to neu- tralize corroding effects of salt or other Remove the watercraft from the wa- chemical products present in water.
  • Page 79 F07E01Y TYPICAL 1. Hose adapter 2. Quick connect adapter (optional, not mandatory) 3. Garden hose Models with a Flushing Connector in Engine Compartment This flushing connector allows flush- F18E1TY ing while watercraft is on a lift or if 1. Flushing connector you prefer to flush from this location.

  • Page 80: Anticorrosion Treatment

    Models without a Flushing Attach other end of coupler hose to a garden hose. Do not open water tap Connector in Engine yet. Compartment CAUTION: Remove quick connect Flushing adapter after flushing operation (if All Models used). To flush the exhaust cooling system, Models with a Flushing start the engine then immediately Connector in Engine...

  • Page 81: Special Procedures

    SPECIAL PROCEDURES Monitoring System In this mode, it may be necessary to depress the throttle quite slowly to al- To assist you when using the water- low engine RPM to increase and oper- craft, a system monitors the elec- ate the watercraft to go back home. tronic components of the EMS (en- gine management system) and other These performance-reduced modes...

  • Page 82: Jet Pump Water Intake And Impeller Cleaning

    Jet Pump Water Intake On-Beach Water Cleaning and Impeller Cleaning WARNING WARNING Always remove safety lanyard cap from its post to prevent accidental Keep away from intake grate while engine starting before cleaning the engine is on. Items such as long jet pump area.

  • Page 83: Submerged Watercraft

    CAUTION: Never try to crank or WARNING start the engine. Water trapped in When watercraft is capsized, do intake manifold would flow towards not attempt to restart the engine. the engine and may cause severe Operator and passengers should damage to the engine. always wear approved personal Bring the watercraft to be serviced by flotation devices.

  • Page 84: Towing The Watercraft In Water

    Towing the Watercraft WARNING in Water When disconnecting coil from Special precautions should be taken spark plug, always disconnect coil when towing a Sea-Doo watercraft in from main harness first. Never water. check for engine ignition spark from an open coil and/or spark Maximum recommended towing...

  • Page 85: Low-Charge Battery Condition

    Snugly install the hose pincher on the water supply hose as shown. F18E0OY 1. Vent tube Lift lock tab and holding the tab, pull the tube to release it. F18E0RY TYPICAL 1. Hose pincher NOTE: A red tape on the water supply hose indicates which hose to pinch.

  • Page 86: Maintenance Information

    MAINTENANCE INFORMATION _____________________ www.SeaDooManuals.net...

  • Page 87: Engine Emissions Information

    Maintenance, replacement, or re- The owner/operator is not to, and pair of the emission control devices should not allow anyone to modify the and systems may be performed engine in any manner that would alter by any marine SI (spark ignition) the horsepower or allow emissions engine repair establishments or in- levels to exceed their predetermined...

  • Page 88: General

    General Only perform servicing procedures which are detailed in this safety sec- tion. Further assistance or informa- tion can be obtained from your au- thorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair procedures.

  • Page 89: Maintenance Chart

    MAINTENANCE CHART Periodic Inspection Routine maintenance is necessary for all mechanized products. A periodic in- spection contributes to the product’s life span. The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and/or by an authorized Sea-Doo dealer. The schedule should be adjusted according to operating conditions and use.
  • Page 90 D D D D E E E E S S S S C C C C R R R R I I I I P P P P T T T T I I I I O O O O N N N N I I I I N N N N T T T T E E E E R R R R V V V V A A A A L L L L h h h h = = = = h h h h o o o o u u u u r r r r s s s s s s s s s s s s s s s s s s s s s s s s s s s s...
  • Page 91 D D D D E E E E S S S S C C C C R R R R I I I I P P P P T T T T I I I I O O O O N N N N I I I I N N N N T T T T E E E E R R R R V V V V A A A A L L L L h h h h = = = = h h h h o o o o u u u u r r r r s s s s s s s s s s s s s s s s s s s s s s s s s s s s...

  • Page 92: Maintenance

    MAINTENANCE Additional Lubrication WARNING BOMBARDIER LUBE lubricant or Only perform procedures as de- equivalent will help prevent corrosion tailed in this guide. It is recom- of metallic parts and maintain proper mended that the assistance of operation of moving mechanisms. an authorized Sea-Doo dealer be periodically obtained on other WARNING...

  • Page 93: Engine Oil Change And Oil Filter Replacement

    WARNING If throttle lever does not automat- ically return, do not operate wa- tercraft and see your authorized Sea-Doo dealer. F01K01Z F18L0ZZ 1. Should move freely 2. Slight free-play must be present here 1. Approximately 20° when handlebar is pointing straight ahead Engine Oil Change and Oil Refer to an authorized Sea-Doo dealer Filter Replacement...

  • Page 94: Vacuum Bailer Pick-Ups

    F19J02Y TYPICAL 1. Push on arrow pointing upward on VTS button F18L11Y 2. No interference 3. Nozzle up TYPICAL 1. Vacuum bailer pick-ups Push on arrow pointing downward on VTS button until VTS stops. The noz- Fuses zle must be down and it must not in- If an electrical problem occurs, check terfere with the venturi.
  • Page 95 All Models except RXP Fuses can be found on the MPEM in engine compartment. RXP Models Fuses are located under basket in front storage compartment. NOTE: To understand the acronyms used here, refer to ABBREVIATIONS USED IN THIS MANUAL section at the end of the guide.
  • Page 96 Fuses rating are identified, look beside the fuse holders. T.O.P.S. Bilge pump Depth gauge (optional) (if so equipped) Beeper or spare fuse diagnostic, connector Cylinder 3 ignition coil Spare fuse and injection Electric starter, 7.5A Information fuel pump center MPEM Cylinder 2 ignition coil and injection...

  • Page 97: System (If So Equipped)

    F18H0BY 1. Rubber protector F18H1CY TYPICAL 1. MPEM 2. Main fuse To remove fuse cover, lift tab then pull holder out. Pull fuse out using cover on MPEM as shown above. 1° 2° F18H0DY 1. Rubber protector 2. Spare fuses When finished, reinstall the remaining fuse(s) and reinstall the protector over fuse(s).

  • Page 98: Drive Shaft Corrosion Protection

    Drive Shaft Corrosion Cleaning Protection The bilge should be cleaned by an authorized Sea-Doo dealer to remove To protect drive shaft against possi- any fuel/oil/electrolyte deposits and ble corrosion, it is recommended to mildew. bring the watercraft to an authorized Sea-Doo dealer for proper lubrication.

  • Page 99: Trailering, Storage And Preseason Preparation

    TRAILERING, STORAGE AND PRESEASON PREPARATION Trailering Check the applicable laws and regula- tions in your area concerning towing a CAUTION: To avoid damaging trailer, especially the following rules: O.P.A.S. side vanes, the maximum – brake system trailer wood bunks span including –...

  • Page 100: Launching/Loading

    NOTE: When trailering 2 watercraft, it Fuel System may be necessary to remove the inner Sea-Doo fuel stabilizer (or equivalent), wakeboard rack. can be added in fuel tank to prevent fuel deterioration and fuel system All Models gumming. Follow stabilizer manufac- A Sea-Doo cover can protect the wa- turer’s instructions for proper use.
  • Page 101 CAUTION: NOTE: Properly follow the in- Prior to inserting the igni- structions given in the flushing pro- tion coil to its location, apply some cedure. Molykote 111 grease (P/N 413 707 000) around the seal area that touches Close the water tap, then stop the en- the spark plug hole.

  • Page 102: Preseason Preparation

    Clean the bilge with hot water and de- Since technical skills and special tergent or with bilge cleaner. Rinse tools are required, some operations thoroughly. Lift front end of water- should be performed by an authorized craft to completely drain bilge. Sea-Doo dealer.

  • Page 103: Preseason Preparation Chart

    Preseason Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the preseason preparation all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Operator GENERAL Spark plug replacement Dealer Exhaust system condition and fasteners...

  • Page 104: Troubleshooting

    TROUBLESHOOTING The following chart is provided to help in diagnosing the probable source of sim- ple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, con- sult an authorized Sea-Doo dealer for servicing.
  • Page 105 CODED SIGNALS POSSIBLE CAUSE REMEDY A 2 seconds beep every 15 Watercraft is upside down. Turn watercraft upright. minutes interval. Refer to SPECIAL PROCEDURES. Engine coolant temperature Refer to an authorized sensor or circuit Sea-Doo dealer. malfunction. Fuel level sensor or circuit malfunction.
  • Page 106 Engine Will Not Start OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine does not turn over. Install cap over post. Safety lanyard removed. EMS ECU does not Refer to an authorized Sea-Doo dealer. recognize the safety lanyard. Turned over watercraft. Refer to CAPSIZED WATERCRAFT in SPECIAL PROCEDURES.
  • Page 107 Engine Misfires, Misinjects, Runs Irregularly OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark. Fouled/defective/worn Replace. spark plugs. Refer to an authorized Faulty ignition coil(s) or EMS Sea-Doo dealer. ECU. Lean fuel mixture. Fuel: Level too low, stale or Siphon and/or refill. water-contaminated.
  • Page 108 Engine Continually Backfires OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark. Fouled/defective/worn Replace. spark plugs. Wrong spark. Ignition coils wrongly Refer to an authorized connected. Sea-Doo dealer. Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE REMEDY Knock sensor malfunction. Refer to an authorized Sea-Doo dealer.
  • Page 109 OTHER OBSERVATION POSSIBLE CAUSE REMEDY Use a regular safety lanyard. Engine and/or EMS The Sea-Doo Learning safety lanyard is used which does not allow watercraft to reach its top speed. The monitoring system put Refer to MONITORING the watercraft in limp home SYSTEM in SPECIAL mode due to a component PROCEDURES.
  • Page 110 Abnormal Noise from Propulsion System OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weeds or debris jammed Cavitation. Clean and check for around impeller. damage. Damaged impeller shaft or Refer to an authorized drive shaft. Sea-Doo dealer. Water intrusion in jet pump causing bearing seizure. _____________________ www.SeaDooManuals.net...

  • Page 111: Specifications

    SPECIFICATIONS Vehicle name GTX 4-TEC Series 6141, 6142, 6143, 6144, 6147, 6148, Vehicle number 6149, 6150 ENGINE BOMBARDIER-ROTAX 1503, 4 stroke. Type Single Over Head Camshaft (SOHC), liquid cooled Number of cylinder 3 in line 12 valves (4 per cylinder) with hydraulic Number of valve lifters (no adjustment) Displacement...
  • Page 112 Vehicle name GTX 4-TEC Series 6141, 6142, 6143, 6144, 6147, 6148, Vehicle number 6149, 6150 Battery 12 V, 30 A•h. Electrolyte type. TOPS 10 A Cylinder 1, ignition 10 A coil and injection Cylinder 2, ignition 10 A coil and injection Cylinder 3, ignition 10 A coil and injection...
  • Page 113 Vehicle name GTX 4-TEC Series 6141, 6142, 6143, 6144, 6147, 6148, Vehicle number 6149, 6150 Pivoting angle of direction (nozzle) ~ 20° Minimum required water level for jet 90 cm (3 ft) underneath the lowest pump rear portion of hull DIMENSIONS Number of passengers Overall length...
  • Page 114 Vehicle name Vehicle number 5599, 6115, 6162, 6163 ENGINE BOMBARDIER-ROTAX 1503, 4 stroke. Type Single Over Head Camshaft (SOHC), liquid cooled Number of cylinder 3 in line 12 valves (4 per cylinder) with hydraulic Number of valve lifters (no adjustment) Displacement 1494 cc (91.2 cu.
  • Page 115 Vehicle name Vehicle number 5599, 6115, 6162, 6163 TOPS 10 A Cylinder 1, ignition 10 A coil and injection Cylinder 2, ignition 10 A coil and injection Cylinder 3, ignition 10 A coil and injection Electric bilge pump (optional) Starting system, 10 A Fuse electric fuel pump...
  • Page 116 Vehicle name Vehicle number 5599, 6115, 6162, 6163 Minimum required water level for jet 90 cm (3 ft) underneath the lowest pump rear portion of hull DIMENSIONS Number of passengers Overall length 307 cm (121 in) 120 cm (47 in) Overall width Overall height 104 cm (41 in)

  • Page 117: Si (1) Metric Information

    METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL meter length mass kilogram newton force liquid liter temperature Celsius °C pressure kilopascal torque newton-meter N•m land velocity kilometer per hour km/h navigation velocity knot PREFIXES PREFIX SYMBOL MEANING VALUE kilo one thousand 1000 centi one hundredth of...

  • Page 118: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL ABBREVIATION DESCRIPTION Alternate current American petroleum institute CARB California air resource board Direct current DESS Digitally encoded security system Engine control module Electronic control unit Engine management system E.I.N. Engine identification number Environmental protection agency Horse power Liquid Crystal Display Light-emitting diode...
  • Page 119 WARRANTY _____________________ www.SeaDooManuals.net...
  • Page 120 NORTH AMERICA BOMBARDIER MOTOR CORPORATION OF AMERICA (Except Puerto 7575 Bombardier Court Rico) Wausau, WI. 54401 Phone: (715) 848-4957 Fax: (715) 847-6879 www.bombardier.com CANADA BOMBARDIER INC. RECREATIONAL PRODUCTS 75 J.A. Bombardier Sherbrooke, QC J1L 1W3 Phone: (819) 566–3366 Fax: (819) 566–3062 www.bombardier.com If your Sea-Doo watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer.

  • Page 121: Bombardier North America Limited Warranty

    BOMBARDIER NORTH AMERICA LIMITED ® WARRANTY: 2004 SEA-DOO PERSONAL WATERCRAFT 1. SCOPE In Canada, Bombardier Inc. (“Bombardier”), and in the USA, Bombardier on be- half of Bombardier Motor Corporation of America warrants its Sea-Doo personal watercraft from defects in material or workmanship for the period and under the conditions described below.

  • Page 122: Bombardier North America Limited Warranty: 2004 Sea-Doo ® Personal Watercraft

    3. CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Sea-Doo personal watercraft pur- chased as new and unused by its first owner from a Bombardier dealer autho- rized to distribute Sea-Doo products in the country in which the sale occurred (“Bombardier dealer”), and then only after the Bombardier specified pre-deliv- ery inspection process is completed and documented.
  • Page 123 • Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operator’s Guide); • Water damages caused by water ingestion; • Damages related to gel coat finish including but not limited to cosmetic gel coat finish, blisters or fiberglass delamination caused by blisters, crazing, spy- der of hairline cracks;...
  • Page 124 9. CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this Bombardier lim- ited warranty, Bombardier suggests that you try to resolve the issue at the deal- ership level. We recommend discussing the issue with the authorized dealer’s service manager or owner.

  • Page 125: California Emission Control Warranty Statement For Model-Year 2004 Sea-Doo Personal Watercraft With 4-Tec Engines Or 4-Tec Sc Engines Or 4-Tec Ic Engines

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 2004 SEA-DOO PERSONAL WATERCRAFT WITH 4-TEC ENGINES OR 4-TEC SC ENGINES OR 4-TEC IC ENGINES Your Sea-Doo watercraft has a special environmental label required by the Cali- fornia Air Resources Board. The label has 1, 2, 3 or 4 stars. A hangtag, provided with your personal watercraft or sport boat , describes the meaning of the star rating system.
  • Page 126 Four Stars - Super Ultra Low Emission The four-star label identifies engines that meet the Air Resources Board’s Stern- drive and Inboard marine engine 2009 exhaust emission standards. Personal Wa- tercraft and Outboard marine engines may also comply with these standards. Engines meeting these standards have 90% lower emissions than One Star - Low Emission engines.
  • Page 127 Parts covered for 2004 Sea-Doo personal watercraft equipped with 4-TEC engines, 4-TEC SC engines and 4-TEC IC engines: Digital Linear Actuator (low idle control) All Fuel System Components Throttle Position Sensor Spark Plugs Intake Manifold Air Pressure Sensor Ignition Coils Intake Manifold Air Temperature Sensor Piston and Rings Engine Temperature Sensor...
  • Page 128 If you have any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized Bombardier dealer you should contact the Customer Assistance Center at 1-715-848-4957. © 2003 Bombardier Inc. All rights reserved ® ,™ Registered trademarks of Bombardier Inc. or its subsidiaries. _____________________ www.SeaDooManuals.net...

  • Page 129: Bombardier International Limited Warranty: 2004 Sea-Doo Personal Watercraft

    BOMBARDIER INTERNATIONAL LIMITED ® WARRANTY: 2004 SEA-DOO PERSONAL WATERCRAFT 1. SCOPE Bombardier Inc. (“Bombardier”) warrants its Sea-Doo personal watercraft from defects in material or workmanship for the period described below. All genuine Bombardier parts and accessories, installed by an authorized Bombardier distributor/dealer (as hereinafter defined) at the time of delivery of the Sea-Doo personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 130 4. WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing Bombardier distributor/dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the Bombardier distributor/dealer, proof of purchase of the product and must sign the repair/work order prior to the start of the repair in order to validate the warranty repair.
  • Page 131 7. LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR- TICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY.

  • Page 132: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.

  • Page 133: Change Of Address/Ownership

    CHANGE OF ADDRESS/OWNERSHIP If your address has changed or if you are the new owner of the personal water- craft, be sure to notify Bombardier by either: – mailing the card below; – calling at (715) 848-4957 (USA) or (819) 566-3366 (Canada) or –...
  • Page 134 AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J.A. Bombardier Sherbrooke, QC J1L 1W3 _____________________ www.SeaDooManuals.net...
  • Page 135 To be completed by the authorized Sea-Doo dealer at the time of the sale. Watercraft model no. Hull identification number (H.I.N.) Engine identification number (E.I.N.) Name Street Owner City State/Province ZIP/Postal code Country Purchase Date Year Month Warranty Expiry Date Year Month DEALER IMPRINT AREA...
  • Page 136 www.SeaDooManuals.net...

This manual is also suitable for:

Gtx 4-tec/ supersharged/ limited supercharged/ wakeboard edition

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