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JAWA Manuals
Motorcycle
350
Workshop manual
Table Of Contents - JAWA 350 Workshop Manual
Jawa motorcycle
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Table Of Contents
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Table of Contents
Workshop Manual
1
Pre-Sale Service
3
Technical Data
3
List Of Repair Tools For Type 638, 639, 640
5
List Of Lubricants Recommended For Motorcycle Jawa 350
6
Maintenance Plan
7
List Of Main Bearings And Sealing Rings
8
Piston/Cylinder Grading
9
Engine
10
Disassembly And Assembly Of The Cylinder Head And Cylinder
10
List Of Gudgeon-Pin Bearings
10
Pistons - Demounting And Mounting
11
Primary Gear, Clutch - Disassembly/Assembly
13
Clutch - Assembly
14
Speedometer Drive And Sealing
14
Starter Driving (Primary Gear Dismounted)
15
Shaft With Carrier Gearshift Pawl (Primary Gear Dismounted)
15
Dismounting The Semi-Automatic Clutch Disengagement Set
15
Adjusting Of Semi-Automatic
16
Rear Wheel Sprocket Removing And Refitting
16
Dismounting And Mounting The Engine Housing
17
Basic Disassembly Of Engine Housing
17
Separating Two Halves Of Engine
17
Gearbox - Shifting, Crank Mechanism
18
Exchange Of Layshaft Needle Bearings
18
Testing The Evenness Of Seating Surfaces
18
Exchange Of Bearings And Seal Rings Of Crankshaft Mechanism
18
Exchange Of Sealing Rings
19
Gearbox
19
Joining The Housing Halves
21
Mounting The Engine Into The Frame
21
Crank Mechanism Dismantling
22
Mounting The Crank Mechanism
22
Crank Mechanism - Centering
23
Crank Shaft Mechanism Complete - Dimensions + Tolerances
24
Flywheel Surfaces Are Not In A Single Plane (Do Not Coincide)
25
Places Where Indicator Shows The Maximum Value Sign With The Chalk
25
Left And Right Flywheels Are Closer To Each Other At The Points Opposite To The Connecting Rod Pins
25
Left And Right Flywheels Are Too Opened And Must Be Closed At The Points Opposite The Connecting Rod Pins
25
Chassis
26
Front/Rear Wheel Remove
26
Secondary Chain
27
Renewing Secondary Chain, Without Removing Fully Closed Chainguard
27
Steering - Replacement Of Bearing On The Lower Bearer (Fuel Tank And Front Wheel Removed)
28
Front Fork
29
Removing Front Fork Legs (Front Fork Removed)
29
Removing Front Fork Slider And Damper, Exchange Of Seal
29
Exchange Of Front Fork Oil
29
Locking The Motorcycle
30
Removing The Seat
30
Rear Suspension
30
Filling By Oil And Assembly
30
Removing The Rear Swingarm (Without Disconnecting Secondary Chain)
31
Rear Brake
31
Disc Brake Jawa
31
Operation And Maintenance Of The Hydraulic Disc Brake
32
Dismantling Of The Brake/Master Caliper
33
Assembly Of Master Cylinder
33
Maintenance - Exchange Of Front Brake Disc
33
Exchange The Ball Bearig Of The Rear Sprocket
34
Exchange Of Ballbearings Of Front And Rear Wheel
34
Removal Of Fuel Tank
35
Filter Box Removal/Air Filter Exchange
35
Exhaust Sinencers Exchange
35
Carburetor Techical Data
35
Electrical Equipment
36
Carburetor Diagram
36
List Of Bulbs
36
Adjustment Of Headlamp And Rear Suspension
37
Exchange Of Bulbs In Headlight
37
Spark Plugs (Shoes Without Resistor)
37
Ignition Advance Adjustment/Contactless Ignition
37
Set Of Source And Ignition System Vape
38
Notes To Individual Components
40
Sensor S01
40
Coil Z67
40
If The Engine Cannot Be Switched Off By Means Of Blue Conductor
41
Alternator A 67
42
Regulator R67
42
The Steps Detecting Defects In Circuit Of Charging Of Battery And Regulator R67
44
Procedure When Detecting Defaults In Ignition Circuit Z67
44
The Motorcycle Cannot Be Started-Up At All
44
There Is Irregular Running Of Motorcycle Of Bad Start-Up
45
Accumulator 12 V 5Ah (Type 12Al)
45
Dimensions Of Accumulator
46
Preparing The Battery For Operation
46
Elecrolyte Fillig Of Accumulator
46
Charging The Accumulator
46
Electrical Diagram Of Jawa 350
47
Oil Pump
48
Description Of Lubricating System
48
Oil Tank/Oil Supply To Pump/Engine
48
Preparation Of Motorcycle
48
Cleaning Out Of The Oil Pipe System
49
Contents
50
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This manual is also suitable for:
639
640
638
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