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OPERATING INSTRUCTIONS FOR THE MOTORCYCLE
JAWA
250 type 597-0
Travel
This document has been translated by the site
and is not an official Jawa document.
1

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  • Page 1 OPERATING INSTRUCTIONS FOR THE MOTORCYCLE JAWA 250 type 597-0 Travel This document has been translated by the site and is not an official Jawa document.
  • Page 2 We appreciate very much the confidence you have shown by the fact that you chose a machine of our brand. Welcome to the world's big family of fans of JAWA motorcycles. This guide is intended to provide basic information about the operation, maintenance and adjustment of your motorcycle.
  • Page 3 The motorcycle that you purchased is marked with an identification number on the VIN plate from the manufacturer. TLJ 597 0 XX 7 T 000 00x Europe Exemption Czech Republic Code of production year (2007) Producer JAWA Assembly Plant Type 000 00x Frame serial number Version...
  • Page 4: Table Of Contents

    CONTENTS I.DESCRIPTION AND RIDING INSTRUCTIONS ................5 1st TECHNICAL SPECIFICATIONS ....................5 2nd DESCRIPTION OF MOTORCYCLE ..................6 3rd DESCRIPTION OF ELECTRICAL EQUIPMENT ............... 7 4th RUNNING-IN MOTORCYCLE....................8 5th INSTRUCTIONS ........................9 6th WHAT IS NECESSARY TO AVOID..................10 II.
  • Page 5: I.description And Riding Instructions

    DESCRIPTION OF MOTORCYCLE AND INSTRUCTIONS FOR USE TECHNICAL SPECIFICATIONS Dimensions of motorcycle Length 2070 mm Width 770 mm Height 1100 mm Ground Clearance 110 mm Seat Height 820 mm Wheelbase 1350 mm Weight and Load Motorcycle Dry Weight 139 kg Operating Weight 154 kg Maximum Weight...
  • Page 6: 2Nd Description Of Motorcycle

    160mm mechanical single leading-shoe, foot-operated lever with rod DESCRIPTION OF MOTORCYCLE The JAWA 250 Travel type 597 touring motorcycle designed for two persons is yet another reliable motorcycle from JAWA, using a twin-cylinder four-stroke air cooled petrol engine with a very nice simple design - see illustrated appendix.
  • Page 7: 3Rd Description Of Electrical Equipment

    Ignition Switch Performs the basic functions of electrical switching. Instrument Panel It is equipped with lights, electronic tachometer, and speedometer with metric trip meter. Seat It is shaped to suit the tank and side covers and provides comfortable seating for driver and passenger.
  • Page 8: 4Th Running-In Motorcycle

    Direction indicators 12V / 10W lamps. Front lamp It is fitted with a halogen bulb H4 12V 60 / 55W, and parking light bulb 12V 4W. Taillight Fitted with 1-piece bulb 12V 5W. Stoplight Fitted with 12V 10W bulb. Left switch (Fig. 9) 1.
  • Page 9: 5Th Instructions

    after the first 500 km is necessary to replace the oil content of the front forks (see chapter on changing the oil in the front forks). 5th OPERATING INSTRUCTIONS Check before each trip Visually inspect the brake fluid level (SYNTOL HD 205 of type DOT-3) and the hydraulic braking system for leaks.
  • Page 10: 6Th What Is Necessary To Avoid

    the frame. After removal of the seat it is possible to open the under-seat boxes. Replacement is by reversing the order above. 6th WHAT IS NECESSARY TO AVOID The engine is at a disadvantage when you let it run for any length of time at high speeds while stationary, as it is not cooled as while driving.
  • Page 12: Maintenance

    ATTENTION! We recommend that any repairs to the hydraulic brakes should be conducted by an authorized repair (JAWA brand service). 1st CLEANING MACHINE Wash machine with water, preferably using a sponge. Take care that the water does not penetrate into the carburettor, brakes or headlight.
  • Page 13: 2Nd Lubrication

    2 LUBRICATION Changing engine oil This is to be done after the first 500 km, and thereafter every 9,000 km. Procedure: 1) warm up the engine to operating temperature 2) Unscrew the dipstick (filler) 3) Unscrew drain plug at the bottom of the engine number with a 17mm spanner while cleaning coarse oil filter (see Figure 4) 4) after draining used oil, refit the drain plug and pour in 1.6 litres of motor oil CAUTION:...
  • Page 14: 3Rd Servicing Battery

    You can check this but not adjust it, since it is a fixed setting. Checking is performed by stroboscope while the engine is running (in approved workshop). Adjusting the valve clearances is a high-precision operation, so it should be entrusted to a professional JAWA service. JAWA 250/597 Travel: intake : 0,07mm exhaust : 0,07mm valve...
  • Page 15 Adjusting the clutch For proper operation the clutch must be engaged with a set minimum clearance. To achieve the minimum clearance use the 2 adjusters, one of which is located on the handlebars (Fig. 9) and the other on the engine casing (Fig. 6, Figure 12). Adjusting the brakes Front brake (putting back into operation after maintenance or repairs) Tighten all sealing joints, pour brake fluid into the brake master cylinder.
  • Page 16: Assembly And Disassembly Without Special Tools

    Lubrication of the chain: the chain should be lubricated at least every 500-600 km, or whenever the motorcycle is used in humid environments, or after a long break (after the rain, in the rain, and after winter). RECOMMENDATION A properly and frequently lubricated chain will last longer than a neglected one. When properly maintained and kept at the right tension, this chain should last from from 10,000 to 12,000 km.
  • Page 17: Dismantling The Rear Suspension

    ATTENTION! When removing the front wheel is necessary to support either the front fork or back end of motorcycle, so that the motorcycle does not roll forward and fall off the main stand. Dismantling the rear suspension Every 10,000 km mileage the rear suspension should be dismantled. Unscrew the units (dampers) and check their function and tightness, which should be done on specialized equipment.
  • Page 18: Table Of Fluids And Lubricants

    TABLE LIQUIDS AND LUBRICANTS USE Types of viscous range Czech Republic Note A +lever pivots API GL 4 brakes and clutches Trans Mogul 1990 Temperatures above SAE 90 + Brake control Gyrol 90 00 C + Pins stands API GL 4 + Bowden wire Mogul Trans 80W/90 SAE 80W/90...
  • Page 19: Electrical Diagram

    ELECTRICAL WIRING DIAGRAM...
  • Page 20: Explanatory Text Of Electrical Diagram

    Legend for electric scheme 1. Indicators 11. Switch box 2. stop switch (front) 12. rear lamp 3. Right click 13. interrupter flasher 4. CDI - central control unit 14. starter relay 5. relay controller 15. battery 6. ignition coils 16. starter 7.
  • Page 21: List Of Illustrations

    List of Illustrations Motorcycle Jawa 250 Travel Type 597 general appearance Fig.1 Switch box Fig.2 Instrument panel (speedometer, warning lights, tachometer, switch cabinet) Fig.3 Hydraulic brake control box brake fluid level Fig.4 gear lever Fig.5 fuel valve Fig.6 Adjustment of the brake switch rear brakes and clutches Fig.7...

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