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USER’S MANUAL FOR THE IMPORTANT Before you begin... Please go through the online registration at http://www.summa.be/ registration.html. No Online registration might delay response to your warranty and service enquiries.
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Caution ! Changes or modifications, not expressly approved by Summa, who is responsible for FCC compliance, could void the user authority to operate this equipment. DOC NOTICE...
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NOTICE Summa reserves the right to modify the information contained in this User Manual at any time without prior notice. Unauthorized copying, modification, distribution or display is prohibited. All rights reserved. Contact Information All inquiries, comments or suggestions concerning this and other Summa manuals...
SummaCut User’s Manual TABLE OF CONTENTS................ PAGE SECTION 1........................1-1 GENERAL INFORMATION ................1-1 INTRODUCTION................... 1-1 1.1.1 PRODUCT FEATURES ................1-1 1.1.2 SUMMACUT USER’ S MANUAL..............1-3 SPECIFICATIONS ..................1-4 1.2.1 CUTTER......................1-4 1.2.2 MEDIA ......................1-4 1.2.3 KNIFE, PEN AND POUNCING TOOL............1-5 1.2.4 INTERFACE ....................1-6 1.2.5 FIRMWARE....................1-6 1.2.6...
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SummaCut User’s Manual SECTION 2........................1-1 OPERATION.....................2-1 THE CONTROL PANEL ................2-1 2.1.1 THE LIQUID CRYSTAL DISPLAY ..............2-1 2.1.2 THE MENU KEY ................2-2 2.1.3 THE EXIT KEY ................2-3 2.1.4 THE ENTER KEY ................2-3 2.1.5 THE TEST KEY ................2-3 2.1.6 THE JOGGING KEYS ..............
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CAL. MEDIA ....................2-18 2.3.25 CALIBRATION OPOS .................2-18 2.3.26 OPOS SETTINGS ..................2-19 2.3.27 OPOS SENSOR..................2-19 SUMMA CUTTER CONTROL ..............2-20 SECTION 3........................2-1 CONTOUR CUTTING ON THE SUMMACUT SERIES ........3-1 INTRODUCTION................... 3-1 GENERAL ....................3-5 CREATING THE DESIGN ................3-6 PLACING THE CROSS-MARKS..............3-7 PRINT THE DESIGN ..................
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SummaCut User’s Manual SECTION 4........................3-1 GENERAL INFORMATION ................4-1 MAINTENANCE & CLEANING ..............4-1 4.1.1 CLEANING THE DRIVE SYSTEM ..............4-1 4.1.2 CLEANING THE SENSOR................4-2 OPERATING VOLTAGE ................4-3 SECTION 5........................4-1 INTERFACE .....................5-1 INTRODUCTION................... 5-1 RS232 INTERFACE NOTES ................ 5-1 5.2.1 SYSTEM SETUP...................5-1 5.2.2 SERIAL INTERFACE CONNECTOR ON THE CUTTER ......
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SummaCut User’s Manual LIST OF ILLUSTRATIONS ..................PAGE SUMMACUT CUTTER, REAR VIEW .............. 1-9 SUMMACUT CUTTER, FRONT VIEW ............1-11 GROUND CONNECTION................1-13 BLADE INSERTION..................1-15 BLADE LENGTH ADJUSTMENT ..............1-16 SETTING KNIFE DEPTH................1-16 KNIFE DEPTH TEST PATTERN ..............1-17 PINCH ROLLER LEVER................
• The SummaCut D140SE, which can handle media widths from 180 mm up to 1525 mm (7.1” to 60”) • The SummaCut D160SE, which can handle media widths from 180 mm up to 1620 mm (7.1” to 62”) The term ‘SummaCut Series Cutters’ is used when information is provided which is common to all members of this series.
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Overcut for easy weeding. User-selectable DM/PL ™ , HP-GL ™ and HP-GL/2 ™ software protocols. • • Multiple recut feature. • OPOS 2.0 (factory installed SE option) • Optional stand with basket (Standard for D120(SE), D140SE and D160SE). General Information...
SummaCut User’s Manual 1.1.2 SUMMACUT USER’ S MANUAL The User’ s Manual provides the following information: • Full technical specifications for the SummaCut and the media to be cut. • A complete description of the SummaCut main components. • Step-by-step instructions for knife and pen installation, and media loading. •...
1-9. The SummaCut-series will only perform according to specifications if a genuine Summa knife, pen or pouncing tool is installed. Do not replace the standard knife, pen or pouncing tool with products from other manufacturers.
SummaCut User’s Manual 1.2.4 INTERFACE Communication Standard asynchronous RS-232-C and Universal Serial Bus. DB-9P Serial : I/O Port connector Mating connector DB-9S 8 data bits, 2 stop bits, no parity Byte format Baud rate 38400, 19200, 9600, 4800, 2400 bps USB series “B”...
SummaCut User’s Manual 1.2.7 CERTIFICATIONS CE-Certification for electrical light industrial environment. FCC Class A Conforms to ANSI/UL Standard 60950-1 and certified to CAN/CSA Standard C22.2 No 60950-1 1.2.8 ENVIRONMENTAL (Cutter without media) Operating Temperature 15 to 35° C 59 to 95° F Storage temperature -30 to 70°...
SummaCut User’s Manual 1.3 CUTTER ACCESSORIES AND CONSUMABLES The following accessories and consumables are available for your SummaCut cutter: Manual and driver CD User’s MD9045 Included English, German, French, Spanish, Italian and Dutch Power Supply Cables MC1184 (Europe) MC3545 (US) Serial Cable 423-183 399-111...
SummaCut User’s Manual 1.4 POSITIONING THE D60 CUTTER ON A TABLE The cutter is equipped with an extra media guide. In order not to damage this part, special attention is requested when putting a machine on a surface. Figure 1-1 explains the right position.
SummaCut User’s Manual 1.5 CUTTER COMPONENTS In order to get acquainted with your SummaCut, read the following description of components. 1.5.1 REAR PANEL CONTROLS Figure 1-2 shows the location of the main components. FIGURE 1-2: SUMMACUT SERIES REAR VIEW General Information 1-10...
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SummaCut User’s Manual USB interface: - This interface is based on the standards specified in Universal Serial Bus Specifications Revision 1.1. It allows a high-speed serial bi- directional communication between the host computer and the cutter. RS-232-C Port: - This DB-9P connector provides the communication link between the cutter and a host computer.
SummaCut User’s Manual 1.5.2 FRONT PANEL CONTROLS Figure 1-3 shows the location of the main components. FIGURE 1-3: SUMMACUT SERIES, FRONT VIEW Pinch roller lever arm: - This lever is used to raise and lower the pinch rollers during media loading (Media loading is discussed in Section 1.7). Media Drive Sleeves: - The media drive sleeves move the media only when the pinch rollers are in the ‘down’...
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Pinch rollers: - The pinch rollers (one at each side) hold the media clamped between the rubber rollers and the media drive sleeves. The D120 has one and the D140SE and D160SE have two extra pinchrollers. Cutting strip: - Soft strip to avoid any damage to the knife tip when no media has been loaded.
SummaCut User’s Manual 1.6 POWERING UP THE CUTTER 1.6.1 GROUNDING SAFETY WARNING An insulated ground conductor must be installed as part of the branch circuit that supplies power to the wall outlet to which the cutter is connected. The ground conductor must have the same size, insulation material and thickness as the grounded and ungrounded branch-circuit supply conductors, but the insulating sheath should be green, or green with yellow striping.
SummaCut User’s Manual IMPORTANT OPERATIONAL TIP This cutter must only be used with a power outlet that is properly grounded to ground. Use of an ungrounded outlet exposes the operator to risk of electric shock and will also lead to malfunctioning of the cutter. 1.6.2 POWER-UP PROCEDURE WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING...
SummaCut User’s Manual 1.7 LOADING MEDIA The following procedures are mainly written for the use of roll media. When using sheets, there are two possibilities. First of all, when using long sheets, roll up the sheet so that the alignment is identical to that of a roll. Secondly, when using short sheets, the alignment is not so important.
SummaCut User’s Manual positioned 3 to 15 mm (0.1" to 0.6") from the media edge, will run over the sleeves when lowered to the drive drum. 1.7.2 FEEDING AND POSITIONING MEDIA The loading procedure described below has been found to give excellent repeatability. When loading media, adhere to these step-by-step instructions strictly.
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SummaCut User’s Manual right pinch roller is positioned somewhere over the long drive sleeve to suit the media width. The pinch roller can be lowered anywhere between the two detent positions of the long drive sleeve to allow for flexibility in holding any media width.
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The pinch rollers should be positioned over the drive sleeves about 3 to 15 mm (0.1” to 0.6”) away from the media’s outer edges. For wide media on the D120, D140SE and D160SE units, slide the central low- pressure roller(s) into position. Ideally, the pinchroller should divide the media in equal parts and above a drive sleeve.
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SummaCut User’s Manual WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING AREA. THERE ARE HAZARDOUS MOVING PARTS. The cutter is now ready for the actual load procedure; it starts once the pinchrollers are closed. Lower the pinch roller lever to press the media firmly against the drive sleeves.
SummaCut User’s Manual 1.8 INSTALLATION OF A KNIFE, PEN OR POUNCING TOOL 1.8.1 KNIFE INSTALLATION SAFETY WARNING Your cutter uses razor-sharp knives. The knife blades may cause serious personal injuries if handled without proper care. Use extreme care when operating the cutter and when installing, removing or handling the knife! To set up your cutter for knife operation, proceed as follows.
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SummaCut User’s Manual FIGURE 1-10 BLADE LENGTH ADJUSTMENT Turn the cutting depth adjustment screw clockwise to increase the cutting depth. Turning the cutting depth adjustment screw anticlockwise will decrease the cutting depth. FIGURE 1-11 SETTING KNIFE DEPTH To install the knife into the tool carriage: Loosen the clamping screw and load the knifeholder.
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SummaCut User’s Manual WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING AREA. THERE ARE HAZARDOUS MOVING PARTS. Set the knife pressure as follows: • Power up the cutter and load a piece of media in the cutter (See 1.7.). •...
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SummaCut User’s Manual CAUTION After setting the cutting depth and/or the knife pressure, perform a thorough visual check of the knife blade, which can be seen protruding from the knife holder, and test cutting results on a scrap of vinyl media. DO NOT OPERATE THE CUTTER if the knife blade cuts through the media backing, as this will seriously damage the cutter’...
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SummaCut User’s Manual If the offset value is set too low, the rectangles will not close. When the offset value is set too high, the rectangles will be distorted. Increase the knife offset with the key when squares seem rounded in the corners.
SummaCut User’s Manual 1.8.2 PEN INSTALLATION The SummaCut can also be operated with a pen. After replacing the knife with a pen, the cutter can be used as a plotter to draw draft plots of new or existing designs on paper.
SummaCut User’s Manual 1.8.3 INSTALLATION OF A POUNCING TOOL The SummaCut can also be operated with a pouncing tool. After replacing the knife with a pouncing tool and after putting the special strip on the cutting strip, the cutter can be used as a pouncer. To install the pouncing tool, proceed as follows: WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING...
SummaCut User’ s Manual SECTION 2 2 OPERATION 2.1 THE CONTROL PANEL Figure 2-1 shows the control panel of the SummaCut. The main functions of the liquid crystal display (LCD) and the control panel keys are explained in the following paragraphs.
SummaCut User’ s Manual 2.1.2 THE MENU KEY The Menu key is used to reach the most common menu items of the cutter quickly. A last menu item in the row gives access to a submenu with which all the other functions of the cutter can be reached (see section 2.3).
SummaCut User’ s Manual 2.1.3 THE EXIT KEY The key (cancel key) cancels the current operation Pressing this key when the cutter is cutting stops the current job. 2.1.4 THE Enter Key Key (confirm key) confirms a selected menu or a changed menu item. As long as this key is not pressed a changed value of a menu item is not saved internally and can will be lost if the menu is left.
SummaCut User’ s Manual 2.2 COMMON MENU ITEMS Refer to fig 2.2, following paragraphs explain the different submenus. 2.2.1 VELOCITY The VELOCITY submenu is used to set or modify the velocity of the tool. The default velocity is 700 mm/s (20 ips). After pressing the key, press the jogging key until the desired speed...
SummaCut User’ s Manual 2.2.4 KNIFE PRESSURE The KNIFE PRESSURE parameter is used to set or modify the cutting pressure of the knife. The default knife pressure value is 120 grams. After pressing the key, press the jogging key until the desired pressure is displayed on the LCD and press to confirm.
SummaCut User’ s Manual 2.2.6 POUNCING PRESSURE The POUNCING PRESSURE submenu is used to set or modify the pouncing pressure of the pouncing tool. The default pouncing pressure value is 120 grams. After pressing the key, press the jogging key until the desired pressure is displayed on the LCD and press to confirm.
SummaCut User’ s Manual 2.2.8 USER CONFIGURATION. The USER CONFIG (uration) gives access to different submenus that allow you to configure the cutter's operating parameters. It should be taken into account that access to some of the submenus will be determined by the plotting language you are using. Four different user configurations can be saved.
SummaCut User’ s Manual 2.2.11 LOAD WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING AREA. THERE ARE HAZARDOUS MOVING PARTS. The LOAD instruction is used to initiate a load sequence. Press the key to execute. The origin can be changed first if necessary. Press the jogging key to change the origin in the Y-direction.
SummaCut User’ s Manual 2.3 SYSTEM SETUP This sub menu contains parameters and info, which normally are necessary when the machine is first installed, or when certain problems occur. Figure 2-3 gives the different options in this submenu. (**) (**) (**) (**) (*) only available when the tool is set to drag knife...
SummaCut User’ s Manual 2.3.1 CONFIDENCE WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING AREA. THERE ARE HAZARDOUS MOVING PARTS. The CONFIDENCE cut performs an electrical and mechanical test of the cutter to make sure that the cutter is fully operational. A media sheet of at least A3/A- size should be used for this plot.
SummaCut User’ s Manual 2.3.4 FLEX-CUT FLEX-CUT can be set to OFF, to Fast or Accurate. When the cutter is set to fast or accurate, it will alternately cut one length with full pressure, and one length with reduced pressure. The feature FLEX-CUT offers the advantage that it cuts completely through the material, yet allowing the material to stay together by means of the small media bridges.
SummaCut User’ s Manual 2.3.5 PANELLING Panelling can sort data and cut out in panels. This is useful for flex cut and media which is difficult to track. The different panelling parameters can be accessed by pressing the jogging key. Press the jogging key to change them.
SummaCut User’ s Manual 2.3.8 EMULATE The EMULATE submenu is used to select the active cutting/plotting language for the cutter. After pressing the key, press the jogging key until the desired language is displayed on the LCD and press to confirm. The SummaCut Series supports DM/PL , HP/GL and HP/GL/2.
SummaCut User’ s Manual 2.3.10 BAUD RATE The BAUD RATE submenu is used to set or modify the operating baud rate for RS- 232-C serial communications between your cutter and the host computer. The default baud rate is 9600 bps. After pressing the key, press the jogging key until the desired baud...
SummaCut User’ s Manual 2.3.12 RTS/DTR The RTS/DTR submenu controls the Request To Send (RTS) and Data Terminal Ready (DTR) signals of the cutter's RS-232-C serial communications interface for hardware handshaking. The RTS/DTR default value is TOGGLE. After pressing the key, press the jogging key until the desired setting is displayed on the LCD and press...
SummaCut User’ s Manual 2.3.15 AUTOLOAD The AUTOLOAD option enables the user to the change the vinyl unroll proceedings. When AUTOLOAD is ON, the cutter will automatically unroll the vinyl when needed. When the AUTOLOAD option is OFF, the operator himself should unroll enough media before starting to cut.
SummaCut User’ s Manual 2.3.20 MEDIA SENSOR The MEDIA SENSOR submenu is used to activate or deactivate the media sensor. The sensor detects the end of media. In that way the sensor prevents damage to the cutting strip and knife tip. After pressing the key, press the jogging key until the desired setting...
SummaCut User’ s Manual 2.3.23 COIL SETUP This test is used to calibrate knife and pen pressure and to set the knife and pen “landing”. After adjustment, the value is saved in the system’s non-volatile RAM. To execute this test a tension gauge of ± 100 gr. and ± 500 gr. is required. In the upper line of the display the desired pressure appears and in the bottom line of the display the value that has to be sent to the head to reach this pressure (this value is between 0 and 127).
SummaCut User’ s Manual 2.3.26 OPOS SETTINGS The CALIBRATION OPOS sub-menu is used to change the different OPOS parameters with the control panel. To change the parameters press the key. Then use the jogging keys the go through the different parameters and change the values with the jogging keys.
3 times) By clicking on the ‘Menu’ button in the main Summa Cutter Control window, all the cutter’s settings can be changed. Four different user configurations can be saved in the cutter’s memory. The selected configuration number is marked at the bottom of the menu window.
SummaCut User’ s Manual SECTION 3 CONTOUR CUTTING ON THE SUMMACUT SERIES 3.1 INTRODUCTION The SummaCut cutters have accurate alignment methods to guarantee precise contour cutting. Standard included are the manual alignment methods. The possibilities of the Factory installed OPOS are explained in a different manual. Depending on the selected alignment method, the cutters can counterbalance the following irregularities: 1.
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SummaCut User’ s Manual 2. SKEWED DESIGN: If the X and Y-axes of the printed design are not perpendicular, the contour can be skewed to fit the printed design. 3. INCORRECTLY SCALED DESIGN: If the print size is different from the original design in your software due to media expansion or shrinkage, or due to printing inaccuracies, the contour can be scaled to fit the printed graphic.
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SummaCut User’ s Manual The alignment methods are based on the principle of cross-marks, who are printed together with the drawing. These cross-marks can be of any type. There are three alignment methods. Alignment methods: 1. X-Alignment: counterbalances a “rotated design” problem. For this method, the origin and one point along the x-axis must be specified.
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SummaCut User’ s Manual 2. XY-Alignment: counterbalances the “rotated design” and “skewed design” problems. For this method, the origin, one point along the x-axis and one point along the y-axis must be specified. This method rotates and skews the drawing. It does not need any distance parameters.
SummaCut User’ s Manual 3.2 GENERAL For accurate Contour Cutting with the alignment methods, proceed as follows: • Create the design on which you want to perform the contour cut. • Place cross-marks around your design. • Print out the design with the cross marks. •...
SummaCut User’ s Manual 3.3 CREATING THE DESIGN • Create in your software the design you want to print and Cut: • Define the Contour: ⇒ Do not define the contour exactly on a printed line. This way it will not catch the eye if the contour has moved a little during cutting.
SummaCut User’ s Manual 3.4 PLACING THE CROSS-MARKS • Place two cross-marks indicating the X-axis. Origin cross-mark X-axis point ♦ Make sure that the origin cross-mark is situated completely at the left side and below all the contours that will be cut. ♦...
SummaCut User’ s Manual 3.5 PRINT THE DESIGN • Print the markers and the design with your printer. • When printing on a roll, make sure that the orientation is as follows: X-axis point Y-axis point Origin point ♦ Make sure that there is at least 1 cm, preferably 2cm margin (0.4”, preferably 0.8”) on each side.
X-axis point Y-axis point Origin point • If you have selected the XY-adjustment method (see above), then open Summa Cutter Control and select OPOS in the Configuration menu. ♦ Fill in the values for the marker distances and press OK:...
SummaCut User’ s Manual 3.7 REGISTRATING THE CROSS-MARKS • Before proceeding, make sure all the cutting parameters are correct (pressure, velocity, …). See section 2. • Press the key until “ALIGN LOAD” comes on the LCD. WARNING KEEP FINGERS AND OTHER BODY PARTS AWAY FROM THE CUTTING AREA.
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SummaCut User’ s Manual If the X-axis-alignment method has been chosen, the special load procedure will stop here. For the two other methods: position the knife tip exactly above the cross- mark indicating the Y-axis marker using the jogging keys. When above the marker press the key.
SummaCut User’ s Manual 3.8 CUTTING THE CONTOUR • Follow the specific instructions for contour cutting in your software. If there are no such instructions, follow the explanation below. • Move the entire design (cross-marks and contours included) in your software so that the origin mark is situated in the lower left corner of the cutting area (In most sign- making software the orientation is landscape.
SummaCut User’ s Manual SECTION 4 4 GENERAL INFORMATION 4.1 MAINTENANCE & CLEANING The SummaCut has a number of sliding surfaces made of smooth metals and plastics. They are virtually friction-free and require no lubrication. They will, however, collect dust and lint, which may affect the performance of the cutter. Keep the cutter as clean as possible by using a dust cover.
SummaCut User’ s Manual FIGURE 4-1: CLEANING THE DRIVE SLEEVES 4.1.2 CLEANING THE SENSOR After a certain time, the sensor may become dirty with accumulated residue from the media. This situation may cause malfunctioning of the cutter. To clean the sensor area, proceed as follows: 1.
SummaCut User’ s Manual 4.2 OPERATING VOLTAGE The power entry module detects the line voltage and switches automatically between 110V and 230V. The fuse is at the back next to the power inlet (refer to fig 1-2). The fuse rate is T2.0A, 250V Schurter SPT or equivalent for all voltage ratings. SAFETY WARNING efore changing the fuse, be sure to disconnect the cutter completely.
If the documentation of the cutting/plotting software does not contain specific cabling instructions, use the Summa cable specifications recommended for your computer. Depending on the type of SummaCutter a serial and Parallel or a Serial and USB connection is available.
SummaCut User’ s Manual To set up your system, proceed as follows: 1. Press the “Start” Button and select “Settings”, continued by “Control Panel”. Press on the “System” icon and select the “Device Manager” tab. Select the port that is connected to the cutter and click on the properties button.
PC’s USB interface connector. 3. The PC will find the new USB device and ask for the driver. Follow the instructions on the screen after you have put the Summa-Cutter CD ROM in your CD-ROM drive.
Insert the S Class CD into the computer’s CD-ROM drive. Click on the “USB install driver” ICON on the CD-ROM. This will automatically install the driver and the Summa Port Mapper utility. Remove the CD from the CD-ROM drive. Restart the computer.
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