Summa SummaCut D60 Service Manual
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Summa SummaCut D60 Service Manual

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Service Manual
SummaCut D60 and D120
Summa NV
Rochesterlaan 6
8470 Gistel
Belgium

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Summary of Contents for Summa SummaCut D60

  • Page 1 Service Manual SummaCut D60 and D120 Summa NV Rochesterlaan 6 8470 Gistel Belgium...
  • Page 2 Service Manual SummaCut D60-D120 TABLE OF CONTENTS..............Page SECTION 1 KEYBOARD CONTROL 1.1. THE CONTROL PANEL ..................1.1 1.1.1. THE LIQUID CRYSTAL DISPLAY ..............1.1 1.1.2. THE MENU KEY ....................1.2 1.1.3. THE X KEY .......................1.3 1.1.4. THE V KEY .......................1.3 1.1.5. THE TEST KEY ....................1.3 1.1.6.
  • Page 3 SummaCut D60-D120 Service Manual 1.3. SYSTEM SET UP ....................1.7 1.3.1. CONFIDENCE ....................1.8 1.3.2. DIN CUT ......................1.8 1.3.3. TOOL .........................1.8 1.3.4. FLEX-CUT ......................1.8 1.3.5. OVERCUT ......................1.9 1.3.6. OPTICUT ......................1.9 1.3.7. EMULATION ....................1.10 1.3.8. BAUD RATE ....................1.10 1.3.9. PARITY ......................1.11 1.3.10. RTS/DTR .......................1.11 1.3.11.

  • Page 4: Section 2 Replacement Guidelines

    Service Manual SummaCut D60-D120 SECTION 2 REPLACEMENT GUIDELINES 2.1. REMOVING THE LEFT-HAND COVER..............2.3 2.2. REMOVING THE RIGHT-HAND COVER..............2.3 2.3. REMOVING THE BOTTOM PLATE..............2.5 2.4. REPLACING THE CAMROLLERS...............2.5 2.5. REPLACING THE X-MOTOR ................2.7 2.6. REPLACING THE Y-MOTOR................2.9 2.7. REPLACING THE LCD OR THE KEYBOARD...........2.11 2.8.

  • Page 5: Section 3 Maintenance

    SummaCut D60-D120 Service Manual SECTION 3 MAINTENANCE 3.1. MAINTENANCE & CLEANING................3.2 3.1.1. CLEANING THE DRIVE SYSTEM..............3.2 3.1.2. CLEANING THE SENSORS................3.3 3.2. OPERATING VOLTAGE..................3.4 SECTION 4 CALIBRATION 4.1. MEDIA CALIBRATION..................4.2 4.2. HEAD CALIBRATION...................4.4 I. KNIFE CALIBRATION .....................4.4 II. COIL CALIBRATION....................4.4 4.3.MACHINE TYPE.....................4.6 4.4.
  • Page 6 Service Manual SummaCut D60-D120 5.1. ERROR IN X-AXIS....................5.2 5.2. ERROR IN Y-AXIS POSITION................5.3 5.3. SYNTAX ERROR....................5.3 5.4. NVRAM FAILURES AND MESSAGES..............5.4 5.5. RS232 ERROR......................5.4 5.6. INTERNAL ERRORS....................5.5 5.7. FLASHING ERRORS AND MESSAGES .............5.6 5.8. RAM ERROR......................5.6 SECTION 6 FIGURES FRONT SIDE........................6-2 REAR SIDE .........................6-3...
  • Page 7 Service Manual MEDIA SENSOR SYSTEM..................6-11 D60 X-MOTOR ......................6-12 DRUM ASSY......................6-13 MEDIA GUIDE SYSTEM....................6-14 CARRIAGE.........................6-15 FRONT SIDE......................6-16 BOARDS........................6-17 COVERS........................6-18 CARRIAGE.........................6-19 MOTOR CONNECTIONS...................6-20 MEDIA SELECT......................6-21 SECTION 7 SPARE PARTS LIST SUMMACUT D60 SPARE PARTS................7-1 SUMMACUT D120 SPARE PARTS................7-3 TOC-vi Table of Contents...

  • Page 8: Manual Organization

    INTRODUCTION 1. OVERVIEW This is the Summa Service Manual for the SummaCut D60 and D120 cutters. It provides information for servicing the cutters. All repairs are to be made by, or under the direction of, authorised Summa service personnel. This manual is copyrighted by Summa 1999. Summa reserves the right to change any information contained in this manual without prior notice.
  • Page 9 An overview of all the possible error messages that could appear on the LCD screen, and the possible solutions Spare parts list An overview of all the recommended spare parts. Normally only the parts figuring on this list will be provided by Summa. Introduction...
  • Page 10 Service Manual SummaCut D60-D120 3. KNOWING YOUR CUTTER POSITION OF THE CUTTER ON A TABLE The cutter is equiped with an extra media guide. In order not to damage this part, special attention when putting a machine on a surface. The figure below explains the right position.

  • Page 11: Cutter Components

    SummaCut D60-D120 Service Manual 3.2. CUTTER COMPONENTS In order to get acquainted with your SummaCut D60 and D120, read the following description of components. 3.2.1. REAR PANEL CONTROLS The figure below shows the location of the main components. SUMMACUT D60 REAR VIEW...
  • Page 12 Service Manual SummaCut D60-D120 USB interface: - This interface is based on the standards specified in Universal Serial Bus Specifications Revision 1.1. It allows a high-speed serial bi-directional communication between the host computer and the cutter. RS-232-C Port: - This DB-9P connector provides the communication link between the cutter and a host computer.

  • Page 13: Front Panel Controls

    SummaCut D60-D120 Service Manual 3.2.2. FRONT PANEL CONTROLS The figure below shows the location of the main components. SUMMACUT SERIES, FRONT VIEW Pinch roller lever arm: - This lever is used to raise and lower the pinch rollers during media loading.
  • Page 14 Service Manual SummaCut D60-D120 Pinch rollers: - The pinch rollers (one at each side) hold the media clamped between the rubber rollers and the media drive sleeves. (The D120 has an extra guidin pinch roller in the middle) Cutting strip: - Soft strip to avoid any damage to the knife tip when no media has been loaded.

  • Page 15: The Control Panel

    Keyboard control 1.1. THE CONTROL PANEL The figure below shows the control panel of the SummaCut D60 and the D120. The main functions of the liquid crystal display (LCD) and the control panel keys are explained in the following paragraphs.
  • Page 16 Menu differ according to the selected tool (1) If the PEN is the default tool (2) If the KNIFE is the default tool (3) If the POUNCER is the default tool MAIN MENU SUMMACUT D60 AND THE D120 Keyboardcontrols...

  • Page 17: The Test Key

    Service Manual SummaCut D60-D120 1.1.3. key (cancel key) cancels the current operation Pressing this key when the cutter is cutting stops the current job. 1.1.4. Key (confirm key) confirms a selected menu or a changed menu item. As long as this key is not pressed a changed value of a menu item is not saved internally and can will be lost if the menu is left.

  • Page 18: Common Menu Items

    SummaCut D60-D120 Service Manual 1.2. COMMON MENU ITEMS Following paragraphs explain the different submenus. 1.2.1 VELOCITY The VELOCITY submenu is used to set or modify the velocity of the tool. The default velocity is 700 mm/s (20 ips). After pressing the...

  • Page 19: Knife Offset

    Service Manual SummaCut D60-D120 1.2.4 KNIFE OFFSET The KNIFE OFFSET parameter is used to set or modify the distance between the knife blade tip and the centre axis. The default knife offset value is .45 mm. After pressing the key then press the...

  • Page 20: System Setup

    SummaCut D60-D120 Service Manual 1.2.7 RESET The RESET instruction performs a complete reset of the cutter. Press the key to execute a reset. 1.2.8 RECUT The RECUT instruction recuts the last file sent to the cutter (provided that it fitted into the buffer).

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