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prestige
Solo 60
Solo 175
Solo 250
Solo 399
Water Boiler
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
NOTI E
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may
WARNING
result causing property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
M A N U A L
M A N U A L
FOR YOUR SAFETY
2011-50 Manual Prestige 60/175/250/399_TriMax_Revised 2/6/14
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Related Manuals for ACV Prestige Solo 60
Summary of Contents for ACV Prestige Solo 60
- Page 1 Solo 60 Solo 175 Solo 250 Solo 399 Water Boiler * I N S T A L L A T I O N A N D M A I N T E N A N C E * * I N S T A L L A T I O N A N D M A I N T E N A N C E *...
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Page 2: Table Of Contents
Table of Contents PRODUCT AND SAFETY INFORMATION Definitions........... 1 Product and Safety Information . - Page 3 Table of Contents Backflow Preventer..........16 Boiler System Piping Applications.
- Page 4 Table of Contents Circulator Wiring ..........32-33 Alarm Wiring .
- Page 5 Table of Contents Cleaning of Old Boiler/System........56 Cleaning of New Boiler/System .
- Page 6 Table of Contents SECTION XVII - MAINTENANCE PROCEDURES Maintenance Procedures Reported Problems ........70 Check Surrounding Area.
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Page 7: Definitions
CAUTION Indicates a potentially hazardous situa- tion which, if ignored, may result in minor injury or property damage. NOTI E ACV-Triangle Tube reserves the right to modify the technical specifications and compo- nents of its products without prior notice. -
Page 8: Product And Safety Information
ACV-Triangle Tube. If there is a conflict or doubt about the proper installation of WARNING the unit or any factory supplied or... -
Page 9: Section I - Pre-Installation Items
Pre-Installation Items SECTION I - Pre-Installation Items Before locating the PRESTIGE SOLO check for convenient locations to: Code Compliance Heating system piping Venting This product must be installed in accordance to the following: Gas supply piping All applicable local, state, national and Electrical service provincial codes, ordinances, regula- tions and laws. -
Page 10: Recommended Clearances
Pre-Installation Items Recommended Clearances Residential Garage Installations The PRESTIGE Solo is approved for zero When installing the PRESTIGE Solo in a resi- clearance to combustibles, excluding vent and dential garage, the following special precautions boiler piping. per NFPA 54/ANSI Z223.1 must be taken: Mount the unit a minimum 18 inches Boiler Piping - 1/4 inch from com- [458 mm] above the floor level of the... -
Page 11: Section Ii - Combustion Air And Venting
Combustion Air Venting SECTION II - Combustion Air and Potential contaminating products Venting Spray cans containing chloro/fluorocar- Combustion Air Contamination bons Permanent Wave Solutions Chlorinated wax WARNING Chlorine - based swimming pool chem- If the PRESTIGE Solo combustion air icals / cleaners inlet is located in any area likely to cause or contain contamination, or if products, Calcium Chloride used for thawing ice... -
Page 12: Ventilation And Combustion Air Requirements - Direct Vent
Combustion Air Venting Ventilation and Combustion Air Ventilation and Combustion Air Requirements - Direct Vent Requirements - Category IV A Direct Vent appliance utilizes uncontaminat- A Category IV appliance utilizes uncontami- ed outdoor air (piped directly to the appliance) nated indoor or outdoor air (surrounding the for combustion. -
Page 13: Methods Of Accessing Combustion Air Into A Space - Category Iv
Combustion Air Venting Methods of Accessing Combustion Air Into A The minimum dimension of air open- Space - Category IV ings shall be not less than 3 inches. Indoor Combustion Air Combining spaces in different stories. The volumes of spaces in different sto- NOTI E ries shall be considered as communicat- ing spaces where such spaces are con-... - Page 14 Combustion Air Venting All Combustion Air from Outdoors Fig. 2: All Combustion Air from Outdoors Fig. 3: Through One Permanent Air Through Ventilated Attic Opening Not less than the sum of the areas of all vent connectors in the space. Two Permanent Openings Method.
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Page 15: Combination Of Indoor And Outdoor Combustion Air
Combustion Air Venting Combination of Indoor and Outdoor The PRESTIGE Solo is certified per ANSI Combustion Air Z21.13 as a Category IV or Direct Vent (sealed combustion) appliance. A Category IV appli- ance utilizes uncontaminated indoor or outdoor Indoor Openings: Where used, openings con- air (surrounding the appliance) for combustion. -
Page 16: Removal Of An Existing Boiler From A Common Vent System
Combustion Air Venting 5. Test for spillage at the draft hood relief Removal of an Existing Boiler from a opening after 5 minutes of main burner Common Vent System operation. Use the flame of a match or can- dle, or smoke from a cigarette, cigar or pipe. BEST PRACTICE 6. -
Page 17: Commonwealth Of Massachusetts Installation
Combustion Air Venting Commonwealth of Massachusetts Installations Only For direct-vent appliances, mechanical- 4. A metal or plastic identification plate vent heating appliances or domestic hot shall be mounted at the exterior of the water equipment, where the bottom of the building, four feet directly above the vent terminal and the air intake is installed location of vent terminal. -
Page 18: Section Iii - Unit Preparations
130 pounds [59 kg] for the PRESTIGE wall. Failure to comply with the above Solo 60, 175 pounds [80 kg] for PRES- guidelines could result in property dam- TIGE Solo 175/250 and 250 pounds [115 age, personal injury or death. -
Page 19: Wall Bracket Installation - Stud Walls
Unit Preparations PRESTIGE Solo 60/175/250 Stud Walls - Wall Bracket Installation - Solid Walls Installation 1. Locate the general area of the boiler place- 1. Locate the studs in the general area of the ment. boiler placement. 2. Place the wall-mounting bracket on the 2. -
Page 20: Section Iv - Boiler Piping
Boiler Piping SECTION IV - Boiler Piping Should terminate with a plain end, not with a threaded end. The material of General Piping Requirements the piping should have a serviceable temperature rating of 250ºF or greater. All plumbing must meet or exceed all local, Should not be subject to conditions state and national plumbing codes. - Page 21 Boiler Piping Pressure Relief Valve (Supplied with Boiler) 3/4" Street Elbow Air Vent Drain Piping Directed to a Suitable Place of Drainage Boiler Return Connection with Tee Fitting and Boiler Supply Boiler Drain Valve Connection (field supplied) Fig. 5A: Pressure Relief Valve and Boiler Drain Valve Installation (Models PT 175-399) Pressure Relief Valve (Supplied with Boiler) 3/4"...
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Page 22: Low Water Cutoff Device
Graphs 2 through 7 on pages 93 type is recommended. through 95. For other piping arrange- The LWCO device must be installed in ments, contact ACV-Triangle Tube a tee connection on the boiler supply Technical Support or consult other piping above the boiler. approved/recognized design arrange- ments. -
Page 23: Expansion Tank And Makeup Water
(3 gallons [12 L] for the must remain in the system and be PRESTIGE Solo 60, 5 gallons [19 L] for the returned to the expansion tank to pro- PRESTIGE Solo 175/250, 7 gallons [26 L] for vide an air cushion. -
Page 24: System Piping - Zone Circulators
NOTI E and return piping size must be a mini- To ensure an adequate flow rate through mum of 1 inch for the PRESTIGE Solo 60, the PRESTIGE Solo, the boiler supply and 1-1/4 inch for the PRESTIGE Solo return piping size must be a minimum of 1... -
Page 25: Near Boiler Piping Diagrams
Boiler Piping Fig. 7: Near Boiler Piping - Diaphragm Expansion Tank Note: Pitch horizontal pip- ing upwards (1” of pitch per 5 ft of piping) towards expansion tank. Fig. 8 : Near Boiler Piping - Closed Type Expansion Tank... -
Page 26: System Piping - Through Boiler
PRESTIGE Solo allows this flexibility due to a mum of 1 inch for the PRESTIGE Solo 60, lower boiler pressure drop, see Graphs 2 through 1-1/4 inch for the PRESTIGE Solo 7 on pages 93 through 95. -
Page 27: System Piping Diagrams
Boiler Piping Note: Reference Fig. 23, page 38 for Prestige Wiring. Note: ZC1 and ZC2 circulators Fig. 9: System Piping - Zoning with Zone Circulators controlled by SZC5 Zone Panel. Note: Reference Fig. 24, page 38 for Prestige Wiring. Fig. 10: System Piping - Zoning with Zone Valves The boiler system piping shown must be a “closed”... - Page 28 Boiler Piping Note: Verify CH circulator is Note: Reference Fig. 25, page 39 for properly sized to overcome the Prestige Wiring. system pressure drop and pro- vide adequate flow through the boiler system. Fig. 11: System Piping - Multiple Zone Valve with Single System/Boiler Circulator Note: Verify CH circula- Note: Reference Fig.
- Page 29 Boiler Piping...
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Page 30: Section V - Installing Vent / Combustion Air & Condensate Drain
6. Thread the rubber seal into the compres- rubber seals from the condensate drain assem- sion nut to ease installation of the pipe to bly. For Prestige Solo 60 through 250 the the drain assembly. new metal washer must first be cut using a pair of diagonal cutting pliers to make it 7. - Page 31 Installing Vent/Combustion Air & Condensate Drain 9. The PRESTIGE Solo will typically produce NOTI E a condensate that is considered slightly The drain line materials must be an acidic with a pH content below 3.0. Install approved material by the authority hav- a neutralizing filter if required by authority ing jurisdiction.
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Page 32: Section Vi - Gas Piping
1. Install a 1/2” NPT for PRESTIGE Solo 60, WARNING 3/4” NPT for PRESTIGE Solo 175/250 or 1” NPT for PRESTIGE Solo 399 pipe Use a two-wrench method of tightening... -
Page 33: Natural Gas
The natural gas orifice requirements are: Minimum 5”w.c. during flow conditions PRESTIGE Solo 60: 0.204” (5.2 mm) to the burner. Must be verified during PRESTIGE Solo 175: None Required start up and with all other gas appliances PRESTIGE Solo 250: None Required operating within the building. -
Page 34: Propane Gas
The propane orifice requirements are: damage. PRESTIGE Solo 60: 0.120” (3.1 mm) PRESTIGE Solo 175: 0.221” (5.6 mm) Contact the local propane gas supplier for rec- PRESTIGE Solo 250: 0.250” (6.3 mm) ommended sizing of piping, tanks and 100% lockup gas regulator. -
Page 35: Gas Valve/Venturi Assembly
Cover Screw Orifice Throttle (if required) Screw Inlet Gas Pressure Port Gas Valve Venturi Fig. 16: Gas Valve / Venturi Assembly - PRESTIGE Solo 60/175/250 Gasket Venturi Orifice (Natural & Propane) Gas Valve Offset Pressure Cover Screw Throttle Screw (Red Plastic Sleeve) Inlet Gas Fig. -
Page 36: Section Vii - Internal Wiring
Internal Wiring SECTION VII - Internal Wiring WARNING ELECTRICAL SHOCK HAZARD. For your safety, disconnect electrical power supply to the unit before servicing or making any electrical connections to Location avoid possible electric shock hazard. of Fuses Failure to do so can cause severe person- al injury or death. -
Page 37: Internal Factory Wiring Diagram
Internal Wiring Fig. 19: Prestige Solo Boiler Factory Wiring... -
Page 38: Section Viii - External Wiring
Fig. 19, page 31. must not exceed 4 amps at any time for the Solo 60, 175, or 250. The total combined 2. Route the incoming 120 VAC power wire amp draw of the CH (1), DHW, and... -
Page 39: Alarm Wiring
PRESTIGE control mod- zones such as the ACV-Triangle Tube ule, as shown in Fig. 19 on page 31. Optima Series SMV Control may be required to protect the lower tempera- ture zones from damage. -
Page 40: Outdoor Sensor Wiring
External Wiring Additional Boiler Limits 2. Follow thermostat manufacturer’s instruc- tions for proper installation. Thermostat should be located on an inside wall away Additional boiler limits (High Limit, LWCO, from any heat or cold influences such as etc.) can be wired into either the Manual Reset drafts, lights, fireplaces, etc. -
Page 41: System Sensor Wiring
External Wiring System Sensor Wiring 1. Connect the system temperature sensor to the low voltage terminal strip on the wiring panel below the PRESTIGE control mod- An optional system temperature sensor can be ule, as shown in Fig. 19 on page 31. placed on the central heating loop to control Cascade Wiring the temperature in the central heating loop... -
Page 42: Zone Valve Wiring
External Wiring Fig. 20: Multiple Zone Field Wiring Using Zone Valves... -
Page 43: Zone Circulator Wiring
External Wiring Fig. 21: Multiple Zone Field Wiring using Zone Circulators... -
Page 44: System Piping Wiring Diagrams
External Wiring Note: Reference Fig. 9, page 21 for System Piping. CH (1) Pump Diverter Valve Fig. 23: Prestige Wiring - Zoning with Zone Circulators Note: Reference Fig. 10, page 21 for System Piping. CH (1) Pump Diverter Valve Fig. 24: Prestige Wiring - Zoning with Zone Valves... - Page 45 External Wiring Note: Reference Fig. 11, page 22 for System Piping. Line voltage terminal strip Low voltage terminal strip CH2 / Sys Aux Boiler Power Alarm DHW Pump / CH (1) Pump Pump Pump Diverter Valve Supply Contact Modulation Diverter Valve Cascade Modbus Outdoor...
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Page 46: Section Ix - Trimax Operation
TriMax Operation SECTION IX- TriMax Operation The TriMax Boiler Management System is designed to be flexible yet easy to use. TriMax mon- itors and controls the Prestige to provide heat as efficiently as possible. TriMax includes many advanced features which previously were not available in the Prestige. •... -
Page 47: Trimax Navigation
TriMax Operation TriMax Navigation Navigation is performed through four arrow buttons UP, DOWN, LEFT, RIGHT with a center OK button for making selections and entering information. The INSTALLER button (the small round button) provides the installing contractor with full access to all available features after entering a password. -
Page 48: Trimax Menu Structure
TriMax Operation TriMax Menu Structure Home Screen Main Menu CH/DHW Operation Menu Boiler Information Menu EZ Setup Menu Heating Enabled Boiler Information... -
Page 49: Home Screen
TriMax Operation Home Screen The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed. The Prestige is represented in the center of the Home Screen. Basic operating information such as supply and return temperatures are displayed as well as current burner status. -
Page 50: Status Line Messages
TriMax Operation Status Line Messages Status Line Message Description Standby Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. DHW Demand A domestic hot water call has been received. Central heating and domestic hot water calls are being received simultane- CH / DHW Demand ously. -
Page 51: Main Menu
TriMax Operation Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button. The menu system utilizes icons to represent each selection. The currently selected menu is displayed as a reversed image with a text description shown at the top of the display. Menus can be entered by highlighting the desired icon and pressing the OK button. -
Page 52: Ez Setup Menu
TriMax Operation EZ Setup Navigation: Home Screen>Main Menu>EZ Setup The EZ Setup menus provide a simple way to quickly customize the TriMax for each installation. EZ Setup prompts the user to make selections which allows the Prestige to be setup very quickly without searching through long lists of settings and manually making adjustments. - Page 53 TriMax Operation Select CH1 Reset Curve Default: Finned Tube Baseboard Select CH1 Reset Curve prompts the installer to select an outdoor reset curve for a CH1 heating call when an Outdoor Reset option is chosen in Select CH Demand. Outdoor reset curve presets are available to cover most applica- tions.
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Page 54: Domestic Hot Water Ez Setup
TriMax Operation Domestic Hot Water EZ Setup Navigation: Home Screen>Main Menu>EZ Setup>DHW EZ Setup Domestic Hot Water EZ Setup allows the installer to quickly customize the domestic hot water settings for the application. Select DHW Demand Default: Switch Select DHW Demand prompts the installer to select the type of device which will generate a DHW call. -
Page 55: Ez Setup Reset
TriMax Operation DHW Priority Timeout Default: Off DHW Priority Timeout DHW Priority Timeout prompts the installer to enter an optional time limit that a domestic hot water call has priority over a central heating call. Press the LEFT or RIGHT buttons to adjust the DHW Priority Timeout then press the OK button to store the setting. -
Page 56: Ch/Dhw Operation
TriMax Operation CH/DHW Operation Navigation: Home Screen>Main Menu>CH / DHW Operation CH / DHW Operation provides a simple way to disable either the central Heating Enabled heating or domestic hot water functions of the Prestige. Operation can be enabled and disabled by selecting the central heating or domestic hot water icon then pressing the OK button to toggle between enabled and disabled. -
Page 57: Information Items
TriMax Operation Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as Boiler Status the status line on the home screen. Heating Call Displays if a central heating call is present. DHW Call Displays if a domestic hot water call is present Boiler Firing Rate Displays the current firing rate of the Prestige. -
Page 58: Lockout History
TriMax Operation Lockout History Navigation: Home Screen>Main Menu>Boiler Information>Lockout History Lockout History 5h ago 5h ago 1: Low water 1: Low water Lockout History records the last eight lockouts. Each line contains a lock- 25h ago 2: No error out description followed by how long ago the lockout occurred. Six lock- outs are displayed on the screen at one time. -
Page 59: Lockout Screen
TriMax Operation Lockout Screen The Lockout Screen replaces the Home Screen if a lockout occurs. The screen backlight will also illuminate constantly while the Prestige is locked out. Pressing any arrow button will return to the Home Screen so that additional troubleshooting can be performed. See pages 54 and 55 for a list of lockouts and descriptions. -
Page 60: Manual Reset Hard Lockouts
TriMax Operation Manual Reset Hard Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame A flame is being detected prior to ignition. High Boiler Temperature Boiler temperature has reached 210°F [99ºC] Blower is not at correct speed or speed signal is not being received Blower Speed by control module. -
Page 61: Automatic Reset Soft Lockouts
TriMax Operation Automatic Reset Soft Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit. -
Page 62: Section X - Start-Up Preparation
Start-Up Preparation SECTION X - Start-Up Preparation Chlorinated Water Do not use the PRESTIGE Solo to heat a NOTI E swimming pool or spa directly. Requirements below must be met for warranty coverage of Prestige heat Maintain the chlorine level of the water at lev- exchangers. -
Page 63: Check And Test Antifreeze
Open air vents to allow air to be purged in approximately 3 gallons [12 L] for PRESTIGE the zones. Solo 60 or 5 gallons [19 L] for PRESTIGE Solo 5. Once the system is completely filled and 175/250 or 7 gallons [26 L] for PRESTIGE Solo purged of all air and sediment, check the 399 . -
Page 64: Check Low Water Cut-Off Device
See item 6, on Fig. 36 page 80 (PRESTIGE problem. Use an isolation relay to prevent Solo 60) or on Fig. 37 page 81 (PRESTIGE voltage from the external circuit entering Solo 175/250) or Fig. 38 page 82 (PRESTIGE the PRESTIGE Solo control panel. -
Page 65: Section Xi- Start-Up Procedures
ON or OFF. proper propane gas orifice size: 0.120” 7. Are the heating thermostats set above room (3.1 mm) for PRESTIGE Solo 60, 0.221” temperature? (5.6 mm) for PRESTIGE Solo 175, 0.250” (6.3 mm) for PRESTIGE Solo 250, 0.264”... - Page 66 Start-Up Procedures Check Vent Piping and Combustion Air 2. Test for CO2 or O2 and for CO during Piping. high firing rate. The combustion read- ings should be within the range listed in Table 4. The CO level should not Check for gas-tight seal at every con- exceed 100 ppm when combustion is nection and seam of the venting and...
- Page 67 1. Ensure the boiler is firing at maximum firing in Table 4 for the firing rate, shut the rate. To manually place the boiler into high boiler down and contact ACV-Triangle fire mode, reference page 60. Tube Technical Support. Failure to com- ply with this requirement could result in 2.
- Page 68 Start-Up Procedures Test High Temperature Limit 8. Initiate a CH or DHW call and confirm that a High Boiler Temperature lockout occurs once the supply temperature reaches 102ºF The high temperature limit can be temporarily [39ºC]. lowered from 210ºF [99ºC] to 102ºF [39ºC] for 9.
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Page 69: Operating Instructions
Start-Up Procedures FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may WARNING result causing property damage, personal injury or loss of life. • If you cannot reach your gas supplier, call the . -
Page 70: Section Xii - Outdoor Reset Control
Outdoor Reset Control SECTION XII - Outdoor Reset 4. Avoid mounting the outdoor sensor in areas Control subjected to excessive moisture. 5. Once an area on the exterior wall has been The use of the outdoor reset function is determined, follow the mounting instruc- required to optimize boiler efficiency, see tions included with the outdoor sensor. -
Page 71: Section Xiii - External Modulating Control
External Modulating Control SECTION XIII - External Modulating TriMax Adjustment Control The TriMax control must be programmed to accept the 0-10 VDC signal from the external The boiler can directly accept an analog 0-10 modulating boiler control. VDC signal to control the firing rate from an external modulating boiler controller such as the Optima SCC4. -
Page 72: Factory Trimax Settings
External Modulating Control Factory TriMax Setting HEATING SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Heating Operation Enabled Demand Switch & Outdoor Reset Absolute Max CH Setpoint 188°F [87°C] CH1 Maximum Setpoint 180°F [82°C] CH1 Minimum Setpoint 120°F [49°C] Reset Curve Coldest Day 0°F [-18°C] Reset Curve Warmest Day 64°F [18°C]... -
Page 73: Section Xiv - Check-Out Procedures
Check-Out Procedures SECTION XIV- Check-Out Procedures Adjusted balancing valves and system limit controls to provide design temperatures to the primary space heating system. NOTI E In multiple zone applications, adjusted for Perform the following check-out proce- correct flow of boiler water to each zone. dures as outlined and check off items as completed. -
Page 74: Section Xv - Installation Record
Installation Record SECTION XV - Installation Record PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation: Installation instructions have been followed and completed Check-out procedures have been followed and completed Information regarding the unit and installation received and left with owner / maintenance personnel. -
Page 75: Sections Xvi - Maintenance Schedule
Maintenance Schedules SECTION XVI - Maintenance Schedule Owner Maintenance Service Technician Periodically: At least on an annual basis the following main- Check the area around the unit. tenance should be performed by a qualified ser- Check and remove any blockage from the vice technician: combustion air inlet and ventilation open- General... -
Page 76: Section Xvii- Maintenance Procedures
Maintenance Procedures SECTION XVII- Maintenance Verify that combustion air inlet area is free of Procedures any contaminates. Refer to the materials listed on page 5 of this manual. If any of these prod- Maintenance Procedures ucts are in the area from which the unit takes its combustion air, they must be removed immediately or the combustion air intake must WARNING... -
Page 77: Clean Condensate Drain Assembly
Maintenance Procedures Clean Condensate Drain Assembly WARNING 1. Loosen the retaining nut from the conden- Failure to inspect the vent system and sate drain assembly and disconnect the combustion air inlet piping and to have assembly from the boiler. any conditions repaired, can result in severe personal injury or death. -
Page 78: Check Expansion Tank
Maintenance Procedures Check Expansion Tank WARNING Before manually operating the pressure Refer to Section IV - Boiler Piping for rec- relief valve, ensure the discharge piping is ommended location of the expansion tank directed to a suitable place of disposal to and air eliminators. -
Page 79: Check Control Wiring
Maintenance Procedures Check Control Wiring Carefully remove the burner mounting plate assembly from the heat exchanger. Ensure Inspect all control wiring. Ensure wiring is in combustion chamber insulation is not damaged good condition and properly connected. during removal of burner mounting plate assembly. -
Page 80: Check Flame Signal
Maintenance Procedures Check Flame Signal 4. Disconnect the wiring harness connectors from the blower and remove the blower The flame signal can be read from the Boiler retaining screws or nuts. Remove the blow- Information screen. It should be a min. 1μ Α er from the unit. -
Page 81: Review With Owner
Maintenance Procedures Review With Owner 15. Once the boiler has been completely flushed, return the boiler and system piping Ensure the owner understands the impor- back to operation. tance to perform the maintenance schedule 16. Perform the required startup and checkout specified in this manual. -
Page 82: Replacement Parts
Replacement parts must be purchased through a local ACV-Triangle Tube distributor. When ordering part please provide the model number and description and/or part num- ber of replacement part. Use only genuine ACV-Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and improper operation of appliance. -
Page 83: Replacement Parts
Replacement Parts Fig. 33: PRESTIGE Solo 60 Jacket Components Item Part # Description PTJKT10R Rear Panel PTJKT08F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT22S Side Jacket Panel (Left or Right) PTJKT14T Top Jacket Panel PTJKT18T Top Jacket Access Panel... - Page 84 Replacement Parts Fig. 34: PRESTIGE Solo 175/250 Jacket Components Item Part # Description PTJKT12R Rear Panel PTJKT08F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT22S Side Jacket Panel (Left or Right) PTJKT17T Top Jacket Panel PTJKT20T Top Jacket Access Panel PSRKIT21 Wall Mounting Bracket with Hardware (Not Shown) PTJKT21D...
- Page 85 Replacement Parts Fig.35: PRESTIGE Solo 399 Jacket Components Item Part # Description PTJKT13R Rear Panel PTJKT09F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT23S Side Jacket Panel (Left or Right) PTJKT16T Top Jacket Panel PSJKT06T Top Jacket Access Panel PSRKIT21 Wall Mounting Bracket with Hardware PTJKT21D Combustion Air Deflector...
- Page 86 Replacement Parts Fig. 36: PRESTIGE Solo 60 Internal Components Item Part # Description PTRKIT125 Heat Exchanger Body PTADPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT115 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20 LWCO Pressure Device...
- Page 87 Replacement Parts Fig. 37: PRESTIGE Solo 175/250 Internal Components Item Part # Description PSRKIT25 Heat Exchanger Body Solo 175 PSRKIT26 Heat Exchanger Body Solo 250 PTADPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT116 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20...
- Page 88 Replacement Parts Fig. 38: PRESTIGE Solo 399 Internal Components Item Part # Description PSRKIT44 Heat Exchanger Body (30 PSI) PTRKIT128 Heat Exchanger Body (80 PSI) PTADPT08 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT117 Polypropylene Vent Pipe PSRKIT47 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20...
- Page 89 Replacement Parts Fig. 39: PRESTIGE Solo 60/175/250 Burner Components Part # Part # Item PRESTIGE PRESTIGE Description Solo 60 Solo 175-250 PSRKIT09 PSRKIT30 Combustion Chamber Insulation PSRKIT11 PSRKIT31 Burner Head with Gasket PTRKIT114 PSRKIT13 Blower with Gasket PSRKIT12 PSRKIT32 Burner Plate...
- Page 90 Replacement Parts Fig. 40: PRESTIGE Solo 399 Burner Components Item Part # Description PSRKIT37 Combustion Chamber Insulation PSRKIT38 Burner Head with Gasket PSRKIT40 Blower with Gasket PSRKIT39 Burner Plate PSGSK17 Burner Plate Gasket (Not Shown) PTRKIT112 Gas Valve PSRKIT84 Venturi PTRKIT313 Igniter and Cable with Gasket PSRKIT16...
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Page 91: Replacement Parts
Pressure gauge and Fitting (Solo 399) PTSWI01 Power Switch PTSWI02 Power Switch Cover PTRKIT108 Control Enclosure PTRKIT205 TriMax Control Module (Solo 60, 110 &175) PTRKIT206 TriMax Control Module (Solo 250 & 399) PTRKIT207 TriMax Display Module PTCON19 Control Enclosure Cover PTGRO01... -
Page 92: Product Specifications
3/4” NPSC Pressure Relief Valve [76 mm] 2 1/4” 1 ” NPT Boiler Supply [56 mm] 7 3/8” [186 mm] 1” NPT Boiler Return 9 7/8” [251 mm] 1/2” NPT Gas Connection 19 3/4” [502 mm] Front View PRESTIGE Solo 60... -
Page 93: Specifications
Product Specifications 17 1/4” [437 mm] 3/4” NPSC Pressure Relief Valve 12” [305 mm] 4 1/4” 3” Vent Outlet [108 mm] 3” Combustion AIr Inlet 7 3/8” 3/4” NPT Gas Connection [186 mm] 14 1/2” [368 mm] 2 3/4” 1-1/4” NPT Boiler Return [70 mm] 1-1/4”... - Page 94 Product Specifications 24 3/4” [628mm] 20 1/4” [516 mm] 4” Vent Outlet 18 5/8” [473 mm] 3/4” NPSC Pressure Relief Valve 13 1/4” [340 mm] 4” Combustion Air Inlet 3 1/4” 1 1/2” NPT Boiler Return [83 mm] 9 1/4” [235 mm] 1”...
- Page 95 3/4” NPSC Pressure Relief Valve 11 3/8” [289 mm] 3” Vent Outlet 3” Combustion AIr Inlet 1 7/8” 1” NPT Boiler Return [48mm] 1” NPT Boiler Supply 2 1/4” [58mm] 1/2” NPT Gas Connection 15 5/8” [396 mm] Side View PRESTIGE Solo 60...
- Page 96 Product Specifications 11 3/8” [288 mm] 3/4” NPSC Pressure Relief Valve 6 7/8” [176 mm] 3” Vent Outlet 3” Combustion AIr Inlet 1 7/8” 3/4” NPT Gas Connection [51 mm] 11 3/8” [288 mm] 1-1/4” NPT Boiler Supply 1-1/4” NPT Boiler Return Side View PRESTIGE Solo 175/250 15 5/8”...
- Page 97 Product Specifications 21 1/4” [540 mm] 15 3/8” [390 mm] 3/4” NPSC Pressure Relief Valve 5 7/8” [150 mm] 4” Vent Outlet 4” Combustion Air Inlet 1 1/2” NPT Boiler Supply 14 3/4” [374 mm] 1 1/2” NPT Boiler Return 16 3/8”...
- Page 98 Note 5: requirements for a building load. PRESTIGE Solo 399 output rating is based off of the thermal efficiency. Note 3: Based on the given AFUE the PRESTIGE Solo 60/175/250 meets the energy efficiency guidelines established by Energy Star.
- Page 99 Product Specifications Pressure Drop Comparison -Grundfos Graph 2: Pressure Loss Through Boiler-Grundfos Circulator Pressure Drop Comparison -Taco Graph 3: Pressure Loss Through Boiler-Taco Circulators Note: Minimum allowable flow rate at full input: - 3 gpm SOLO 60...
- Page 100 Product Specifications Graph 4: Pressure Loss Through Boiler - Grundfos Circulators Graph 5: Pressure Loss Through Boiler - Taco Circulators Note: Minimum allowable flow rate at full input: - 8 gpm SOLO 175 - 12 gpm SOLO 250...
- Page 101 Product Specifications Graph 6: Pressure Loss Through Boiler - Grundfos Circulators Graph 7: Pressure Loss Through Boiler - Taco Circulators Note: Minimum allowable flow rate at full input: - 19 gpm SOLO 399...
- Page 105 Plates made of stainless steel, with a 99.9 % copper and brazed, ensuring a high resistance to corrosion Self cleaning and self descaling Computerized sizing available from ACV-Triangle Tube Available in capacities from 25,000 BTU/hr to 5,000,000 BTU/hr Triangle Tube - 1 Triangle Lane - Blackwood, NJ 08012 - Tel: (856) 228 8881 - Fax: (856) 228 3584...
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