ACV Prestige 42 Solo Installation, Operation And Maintenance Instructions
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ACV Prestige 42 Solo Installation, Operation And Maintenance Instructions

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Prestige
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42 - 50 - 75 - 100 - 120
Solo
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Installation, operation and maintenance
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instructions
IT
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PL
RU
for the Installer and the User
A1007856 - 664Y6200 • G

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Summary of Contents for ACV Prestige 42 Solo

  • Page 1 Prestige 42 - 50 - 75 - 100 - 120 Solo Installation, operation and maintenance instructions for the Installer and the User A1007856 - 664Y6200 • G...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL RECOMMENDATIONS ..................3 Conversion to Propane and G25 Natural Gas ....................33 Ball condensate Trap Installation ........................34 USER’S GUIDE ........................4 CONFIGURATION AND SYSTEM SET-UP ................ 35 Meaning of Symbols ..............................4 System Configurations ............................35 Boiler Marking ................................5 Cascade ...................................

  • Page 3: General Recommendations

    If the end user misuses the installer code to access installer-specific parameters and • In spite of the strict quality standards that ACV applies to its appliances during makes changes that cause a system failure, any warranty claim will be void.

  • Page 4: User's Guide

    USER’S GUIDE USER’S GUIDE MEANING OF SYMBOLS Symbols on the appliance Meaning Symbols on the packaging Meaning Gas connection Condensate trap (ball syphon) Fragile Domestic Hot Water circuit Keep dry Primary circuit Connection to the sewage system Keep standing, up Electricity Alarm Danger of tipping over...

  • Page 5: Boiler Marking

    The part number (Code) and serial number (N°) appliance are indicated on its rating plate and must be provided to ACV in case of warranty claim. Failure to do so will make the claim void. Prestige 75 Solo Prestige 42 Solo Prestige 100 Solo...

  • Page 6: Control Panel And Display

    USER’S GUIDE CONTROL PANEL AND DISPLAY Main Icons of ACVMAX display Central Heating - indicates information related to the CH circuit. DHW - indicates information related to the Domestic Hot Water circuit. Home - to go back to the main menu screen. Back - to go back to the previous screen.

  • Page 7: Stand-By Screen

    USER’S GUIDE STAND-BY SCREEN STATUS MESSAGES This screen is displayed at start-up. It indicates that the Prestige is ready to respond when a demand is received. Stand-by Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received.

  • Page 8: What To Check On A Regular Basis

    ACVMax controller. The EZ setup function allows the user/installer to quickly setup the appliance for immediate operation according to the system configuration*. ACV recommends to check the system at least every 6 months as follows: • Check that the system water pressure is at least 1 bar when cold. If the pressure drops below 0.7 bar, the built-in pressure sensor blocks the appliance until the pressure...
  • Page 9 USER’S GUIDE Heating Easy setup (no outdoor sensor connected) • To navigate on the screen, use the UP, DOWN, LEFT and RIGHT keys, • Use the OK key to validate a selection. EZ Setup • To increase/decrease values, use the UP and DOWN keys, or LEFT and RIGHT, according to the situation Select CH Demand prompts the installer to select how a CH Demand is generated.
  • Page 10 USER’S GUIDE Heating Easy Setup (outdoor sensor connected) EZ Setup Select CH Demand prompts the installer to select how a CH Demand is generated. There are several Select CH Demand Heating EZ Setup Select CH Demand options, among which the installer must make a selection. Thermostat &...
  • Page 11 USER’S GUIDE EZ Setup Heating EZ Setup Warm Weather Shutdown Select CH Demand CH1 Setpoint CH2 Setpoint EZ Setup Complete 82°C 60°C Thermostat & Outd. Curve Heating EZ setup is complete. Constant & Outdoor Curve Refer to page 9 for screen descriptions. Additional changes can be made in Constant &...
  • Page 12 USER’S GUIDE DHW Setup EZ Setup Select DHW Demand prompts the installer to select how a DHW Demand is generated. There are two Select DHW Demand DHW EZ Setup Select DHW Demand options, among which the installer must make a selection. Thermostat When Thermostat is selected in Select DHW Demand, a domestic hot water call from an aquastat or dry contact switch will Sensor...
  • Page 13 USER’S GUIDE Starting from the Home screen : Easy Setup Reset EZ Setup 84°C 61°C EZ Setup Reset allows to reset all EZ EZ Setup Reset EZ Setup Reset Target = 85°C setup settings back to the original factory Boiler Protection defaults.
  • Page 14 USER’S GUIDE CH/DHW Operation CH/DHW Operation provides a simple way to enable/disable either the CH or the DHW function of the Pres- CH / DHW Operation Heating enabled DHW enabled tige. Press on LEFT or RIGHT button to select the object (CH or DHW icon), then press OK to toggle between the enabled/disabled status.

  • Page 15: Appliance Description

    APPLIANCE DESCRIPTION APPLIANCE DESCRIPTION MODELS - PRESTIGE 42 - 50 - 75 - 100 - 120 SOLO 1. Concentric chimney connection gauge /150mm with measuring element 10. Pressure sensor The Prestige is a wall-hung condensing boiler meeting the requirements of current “HR-Top” standards 2.

  • Page 16: Technical Characteristics

    TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS DIMENSIONS Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo 392 mm 134 mm 440 mm 150 mm 150 mm 600 mm 100 mm 178 mm 100 mm 132 mm PRESTIGE PRESTIGE 84°C 61°C Target = 85°C Boiler Protection...

  • Page 17: Clearance

    TECHNICAL CHARACTERISTICS CLEARANCE WALL MOUNTING - DIMENSIONS 406 mm 406 mm Min. Min. 25 mm 25 mm PRESTIGE Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo 53,2 mm 48,4 mm 101,6 mm 101,6 mm 48,4 mm 53,2 mm For boiler mounting on the wall, refer to "Boiler Installation - Wall Mounting"...

  • Page 18: Combustion Characteristics

    TECHNICAL CHARACTERISTICS COMBUSTION CHARACTERISTICS PRESTIGE SOLO 100* 120* G20/G25 G20/G25 G20/G25 G20/G25 G20/G25 42.0 42.0 50.0 50.0 69.9 69.9 100.0 100.0 115.3 115.3 Input (PCI) 10.2 11.5 12.5 14.0 12.5 13.0 (80/60°C) 40.7 40.7 48.5 48.5 67.8 67.8 97.5 97.5 111.8 111.8 Output at 100%...

  • Page 19: Gas Categories

    TECHNICAL CHARACTERISTICS GAS CATEGORIES Gas type Gas type 28 - 30 28 - 30 Pressure (mbar) Pressure (mbar) Country code Category Country code Category II 2H3P II 2H3P II 2H3B/P II 2H3B/P I 2E(S)* II 2H3+ I 2E(R)** II 2H3P I 3P II 2H3B/P II 2H3P...

  • Page 20: Electrical Characteristics Prestige 42 - 50 - 75 Solo

    TECHNICAL CHARACTERISTICS ELECTRICAL CHARACTERISTICS PRESTIGE 42 - 50 - 75 SOLO 230 V power supply plug Ground ON/OFF master switch PRESTIGE SOLO Gas valve rectified Main Characteristics Burner power supply Terminal block for optional items Rated voltage Rated frequency 230 VAC OUTPUT ! : Alarm (ERR terminal) Electrical consumption Class...
  • Page 21 1 2 3 4 5 6 10 11 10 11 12 Y/Gr Bus A Bus - Ground Bus B ACV Max NTC 3 Y/Gr NTC 4 0-10 Volt - Input 0-10 Volt - Ground Cascade sensor - Input Cascade sensor - Ground...

  • Page 22: Electrical Characteristics Prestige 100 - 120 Solo

    TECHNICAL CHARACTERISTICS ELECTRICAL CHARACTERISTICS PRESTIGE 100 - 120 SOLO PRESTIGE SOLO 230 V power supply plug Ground Main Characteristics ON/OFF master switch Rated voltage Gas valve Burner power supply Rated frequency Terminal block for optional items Electrical consumption : Alarm (ERR terminal) 230 VAC OUTPUT ! Class : CH circuit circulator pump (CH terminal)
  • Page 23 1 2 3 4 5 6 10 11 10 11 12 Y/Gr Bus A Bus - Ground Bus B ACV Max NTC 3 NTC 4 Y/Gr 0-10 Volt - Input 0-10 Volt - Ground Cascade sensor - Input Cascade sensor - Ground...

  • Page 24: Hydraulic Characteristics

    TECHNICAL CHARACTERISTICS HYDRAULIC CHARACTERISTICS MAXIMUM OPERATING CONDITIONS Maximum Service Pressure * PRESTIGE SOLO - Primary circuit : ..................... 4 bar Main Characteristics Capacity (primary) Maximum Operating Conditions Max. operating pressure of primary - Maximum temperature (primary) : ..............87°C circuit Water pressure drop (primary circuit) mbar (Δt = 20 K) Water Quality...

  • Page 25: Recommendations For The Prevention Of Corrosion And Scaling In Heating Systems

    A deaerator (on the boiler flow line) combined with a dirt separator (upstream of the boiler) must be installed according to the manufacturer's instructions. - ACV recommends using additives that keep the oxygen in solution in the water, such as Fernox (www.fernox.com) and Sentinel (www.sentinel-solutions.net) products.

  • Page 26: Ru Installation

    INSTALLATION INSTALLATION PACKAGE CONTENTS SAFETY INSTRUCTIONS FOR THE INSTALLATION Essential recommendations for safety The Prestige boilers are delivered assembled and packaged. • Install the boiler on a level base or vertically plumb support made of non- combustible materials and of sufficient strength to support the boiler weight. •...

  • Page 27: Boiler Installation - Wall Mounting

    HEATING CONNECTION INSTALLATION Typical connection - high temperature BOILER INSTALLATION - WALL MOUNTING HEATING CONNECTION Description PRESTIGE Isolating valve Typical connection - high temperature Essential recommendations for the correct operation of the appliance 2. Heating pump (not required if built in the appliance) 3.
  • Page 28 Each elbow and straight element will be secured at the sleeve. • ACV-approved components will be used for the chimney connection. Failure to In case the straight element before or after the first elbow is shorter than 25 cm, do so will make any warranty claim void.
  • Page 29 INSTALLATION FLUE PIPE CONNECTION TYPES It is mandatory to use ACV flue systems to connect the appliance. B23P: : Connection to a combustion product exhaust system designed to operate with positive pres- sure. : Connection to an exhaust duct that discharges the combustion products outside the room where it is installed, with the combustion air being drawn directly from the boiler room.
  • Page 30 INSTALLATION Available Chimney Components * Material / Measurement and con- Ø (mm) Terminals Pipes Extensions Bends Accessories Adapters densate recovery Set C93 Ø 80/125, Flexible PP PP Ø 80, 25 • Connection sheath (537D6287) m (537D6275) Alu for 80/125 (537D6266) PP Flex •...

  • Page 31: Calculation Of The Flue Pipe Length

    Tables of equivalent length for the various connection accessories and connection types: The following tables are based on ACV equipment and cannot be applied as a rule. When connecting the flue pipes, make sure not to exceed the maximum length recommended for the product, otherwise the system pressure might decrease.

  • Page 32: Removal And Installation Of The Front And Top Panels

    INSTALLATION REMOVAL AND INSTALLATION OF THE FRONT AND TOP PANELS ELECTRICAL CONNECTION Set-up conditions • External power supply isolated Removal Procedure Front panel: Release the screw (1) located at the bottom of the front panel. Retain for reinstallation. Pull slightly the panel bottom towards you, then lift the whole panel to disengage the two up- per lugs from the boiler casing mounting slots.

  • Page 33: Conversion To Propane And G25 Natural Gas

    INSTALLATION CONVERSION TO PROPANE AND G25 NATURAL GAS RECOMMENDATIONS FOR GAS CONNECTION General remarks Essential recommendations for safety • According to the indication on the type plate, the boiler is factory preset to operate • The gas connection must comply with all applicable local standards and regulations, with natural gas (G20/G25).

  • Page 34: Ball Condensate Trap Installation

    INSTALLATION BALL CONDENSATE TRAP INSTALLATION Prestige 100 - 120 Solo Disconnect the plugs and the grounding cable from the gas valve (2). Disconnect the air inlet Disconnect the gas pipe connection by releasing 4 screws (1). Retain for reinstallation. Remove the gas valve assembly (2) by releasing the upper gas connection (7). Remove the adaptation piece (5) by releasing four screws (6).

  • Page 35: Configuration And System Set-Up

    (ref 660Y2900). resentative. CASCADE Several Prestige Solo boilers can be setup in a cascade configuration that is controlled by the ACV- MAX Boiler Control System. The boilers can operate together without the need for an external cascade controller. One Prestige will be selected as the Master and will be wired to accept all the low voltage control signals and all the system pumps.

  • Page 36: Basic Configuration - Prestige 42 - 50 - 75 Solo: High Temperature Heating Circuit With Optional Dhw Tank And Control By Room Thermostat And Optional Outdoor Sensor

    0-10 Volt - Input 0-10 Volt - Ground For more details on the required accessories, refer to the latest ACV price list. The domestic hot water tank is controlled by an intermediate NTC sensor (optional). The domestic Cascade sensor - Input Cascade sensor - Ground hot water priority is always active.

  • Page 37: Settings For The Basic Configuration, Using The Ez Setup Of The User Interface

    CONFIGURATION AND SYSTEM SET-UP SETTINGS FOR THE BASIC CONFIGURATION, USING THE EZ SETUP OF THE USER INTERFACE Enabling the CH / DHW circuit To set the system up for the configuration described on previous page, access the EZ setup menu pages below, as indicated in “Boiler Setup Guide”...

  • Page 38: Starting Up

    STARTING UP STARTING UP SAFETY INSTRUCTIONS FOR STARTING UP FILLING THE HEATING CIRCUIT If the system is fitted with an external hot water tank, first put the DHW circuit Essential recommendations for safety under pressure before pressurizing the heating (primary) circuit. Refer to the hot water preparation tank manual for more information.

  • Page 39: Starting Up The Boiler

    It must be equal to the value at full power, or lower than that value by 0.5% sure, if necessary. maximum. In case of significant deviation, please contact ACV's maintenance department. Make sure that the central heating system is properly balanced and, if needed, adjust the...

  • Page 40: Maintenance

    MAINTENANCE MAINTENANCE PERIODIC BOILER MAINTENANCE TASKS RECOMMENDATIONS FOR THE BOILER MAINTENANCE Essential recommendations for the electrical safety • Before opening the boiler for maintenance, turn off the boiler by pushing on the ON/OFF master switch. Frequency • Isolate the external power supply of the appliance before performing any operation, unless it is required to take measurements or perform system setup.

  • Page 41: Draining The Heating Circuit Of The Boiler

    MAINTENANCE REMOVAL, CHECK AND INSTALLATION OF THE BURNER ELECTRODE DRAINING THE HEATING CIRCUIT OF THE BOILER Essential recommendations for the correct operation of the appliance Essential recommendations for safety • It is recommended to remove the electrode from the burner hood before removing •...

  • Page 42: Removal And Installation Of The Burner

    Burner tube Check that there is no discoloured or cracked area on the burner hood. If there is, contact 10. Burner hood insulation ACV's maintenance department. Flame sight glass Remove and replace the seals and gaskets. If required, clean the exchanger, see “Cleaning the Exchanger” on page 44.
  • Page 43 MAINTENANCE Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G...

  • Page 44: Cleaning The Exchanger

    MAINTENANCE CLEANING THE EXCHANGER RESTARTING AFTER MAINTENANCE Set-up conditions Set-up conditions • Boiler shut down • External power supply isolated • All removed components reinstalled • Gas supply closed • All connections made • Power supply • Burner removed i.a.w. procedure “Removal and Installation of the Burner” on page 42. •...

  • Page 45: Locking Codes

    LOCKING CODES LOCKING CODES Codes Description of the fault Solution for the fault 1. Check gas supply to appliance. 2. Check Ignition cable connection in control box. E 01 Failed ignition: The burner failed to light after 5 ignition attempts. 3.
  • Page 46 LOCKING CODES Codes Description of the fault Solution for the fault 1. Check supply temperature sensor, connectors and wiring harness for an open circuit. Supply Sensor Open: An open circuit has been detected in the appliance sup- E 31 2. If necessary replace the sensor, or the wire harness. ply temperature sensor circuit 3.
  • Page 47 LOCKING CODES Codes Description of the fault Solution for the fault 1. Verify fl ow in the system. Delta T protection blocking - Delta T too high 2. Check pump for blockage and obstructions, unblock it as required. Replace if neccessary. 1.

  • Page 48: Service Log

    SERVICE LOG SERVICE LOG Service date CO2 % Flue gas T° Efficiency Remarks Name Signature PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G...

  • Page 49: Declaration Of Conformity

    DECLARATION OF CONFORMITY ECODESIGN DATA Boiler type and model Prestige Solo Solo Solo Solo Solo Condensing boiler ☑ ☑ ☑ ☑ ☑ Low temp boiler ☑ ☑ ☑ ☑ ☑ Combination heater ☐ ☐ ☐ ☐ ☐ Useful heat output at 30% of rated 12.2 14.6...

  • Page 50: Product Fiche

    11599 11599 15128 15128 19437 23390 32886 46742 55496 for space heating (kWh) Annual energy consumption 5821 5821 for water heating (kWh) Seasonal space heating efficiency (%) Water heating efficiency (%) Sound power level indoors LWA (dB): Able to work only during off- peak hours: ACV International Oude Vijverweg, 6 1653 Dworp (Belgium) 05/10/2017 A1002313 – Rev B PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G...
  • Page 51 PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G...
  • Page 52 PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G...

This manual is also suitable for:

Prestige 50 soloPrestige 75 soloPrestige 100 soloPrestige 120 solo

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