ACV Prestige Solo 50 Installation, Operation And Maintenance Instructions
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- Installer's handbook (107 pages) ,
- Installation, operation and maintenance instructions (52 pages)
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Summary of Contents for ACV Prestige Solo 50
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS for the Installer and the User Prestige 42 - 50 - 75 - 100 - 120 Solo A1002372 - 664Y6200 • E...
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Page 2: Table Of Contents
TABLE OF CONTENTS GENERAL RECOMMENDATIONS ..................3 Electrical Connection ................................30 Gas Connection ...................................31 Safety Instructions..................................3 Conversion to Propane and G25 Natural Gas ........................31 USER’S GUIDE ........................4 Ball condensate Trap Installation ............................32 Meaning of Symbols ..................................4 CONFIGURATION AND SYSTEM SET-UP ..............33 Boiler Marking ....................................5 System Configurations ................................33 Control Panel and Display .................................6... -
Page 3: General Recommendations
The manufacturer reserves the right to change the technical characteristics and features of its products without prior notice. • In spite of the strict quality standards that ACV applies to its appliances during production, inspection and transport, faults may occur. Please immediately notify your approved installer of any faults. -
Page 4: Fr User's Guide
USER’S GUIDE MEANING OF SYMBOLS Symbols on the Symbols in the packaging Meaning manual Meaning Essential recommendation for safety (safety of persons and equipment) Fragile Essential recommendation for electrical safety (electrical hazard) Keep dry Essential recommendation for the correct operation of the appliance or the system Keep standing, up General remark... -
Page 5: Boiler Marking
The part number (Code) and serial number (N°) of the appliance are indicated on its rating plate and must be provided to ACV in case of warranty claim. Failure to do so will make the claim void. Prestige 75 Solo... -
Page 6: Control Panel And Display
USER’S GUIDE CONTROL PANEL AND DISPLAY Main Icons of ACVMAX display Central Heating - indicates information related to the CH circuit. DHW - indicates information related to the Domestic Hot Water circuit. Home - to go back to the main menu screen. Back - to go back to the previous screen. -
Page 7: Lockout Screen
USER’S GUIDE STAND-BY SCREEN STATUS MESSAGES This screen is displayed at start-up. It indicates that the Prestige is ready to respond when a demand is received. Stand-by Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. -
Page 8: What To Check On A Regular Basis
WHAT TO CHECK ON A REGULAR BASIS BOILER SETUP GUIDE The main parameters of the Prestige boilers can be set up using the EZ (easy) setup function of the ACV- Essential recommendations for the correct operation of the appliance Max controller. The EZ setup function allows the user/installer to quickly setup the appliance for immedi- ate operation according to the system configuration*. - Page 9 USER’S GUIDE Heating Easy setup (no outdoor sensor connected) Select CH Demand Thermostat & Setpoint Select CH Demand prompts the installer to select how a CH Demand is generated. There are several Select CH Demand options, among which the in- Constant &...
- Page 10 USER’S GUIDE Heating Easy Setup (outdoor sensor connected) Select CH Demand Thermostat & Outd. Curve Select CH Demand prompts the installer to select how a CH Demand is generated. There are several Select CH Demand options, among which the in- Constant &...
- Page 11 USER’S GUIDE Heating Easy Setup (outdoor sensor connected - Cont’d) Constant & Outdoor Curve - This op- tion is only displayed when the outdoor Select CH1 Outd. Curve Select CH2 Outd. Curve Warm Weather Shutdown EZ Setup Complete Select CH Demand temperature sensor is connected.
- Page 12 USER’S GUIDE DHW Setup When Thermostat is selected in Select DHW Demand, a domestic hot water call from an aquastat or dry con- Boiler Select DHW Demand DHW Setpoint tact switch will enable the Prestige with a fixed setpoint for a domestic hot water call. 75°C Thermostat Boiler DHW Setpoint prompts to enter the fixed boiler setpoint temperature during a hot water call when the...
- Page 13 USER’S GUIDE Starting from the Home screen : Easy Setup Reset 84°C 61°C EZ Setup Reset Target = 85°C EZ Setup Reset allows to reset all EZ setup settings back to the Boiler Protection Press OK original factory defaults. to restore factory settings, any other button to keep current settings.
- Page 14 USER’S GUIDE CH/DHW Operation CH/DHW Operation provides a simple way to enable/disable either the CH or the DHW function of the Prestige. Heating enabled DHW enabled Press on LEFT or RIGHT button to select the object (CH or DHW icon), then press OK to toggle between the enabled/disabled status. The status of the circuit is displayed at the top of the screen.
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Page 15: Appliance Description
APPLIANCE DESCRIPTION MODELS - PRESTIGE 42 - 50 - 75 - 100 - 120 SOLO 1. Concentric chimney connection 9. Control panel with display and pressure gauge /150mm with measuring element 10. Pressure sensor The Prestige is a wall-hung condensing boiler meeting the requirements of current “HR-Top” standards in 2. -
Page 16: Technical Characteristics
TECHNICAL CHARACTERISTICS DIMENSIONS Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo 392 mm 134 mm 440 mm 150 mm 150 mm 600 mm 100 mm 178 mm 100 mm 132 mm 84°C 61°C Target = 85°C Boiler Protection 84°C 61°C... -
Page 17: Clearance
TECHNICAL CHARACTERISTICS CLEARANCE WALL MOUNTING - DIMENSIONS 406 mm 406 mm Min. Min. 25 mm 25 mm Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo 53,2 mm 48,4 mm 101,6 mm 101,6 mm 48,4 mm 53,2 mm For boiler mounting on the wall, refer to "Boiler Installation - Wall Mounting"... -
Page 18: Combustion Characteristics
TECHNICAL CHARACTERISTICS COMBUSTION CHARACTERISTICS PRESTIGE SOLO 100* 120* G20/G25 G20/G25 G20/G25 G20/G25 G20/G25 42.0 42.0 50.0 50.0 69.9 69.9 99.0 99.0 115.0 115.0 Input (PCI) 10.2 11.5 12.5 14.0 12.5 13.0 (80/60°C) 40.4 40.4 48.2 48.2 67.7 67.7 96.6 96.6 110.8 110.8 Output at 100%... -
Page 19: Gas Categories
TECHNICAL CHARACTERISTICS GAS CATEGORIES Gas type Pressure (mbar) Country code Category II 2H3P I 2E(S)* I 2E(R)** I 3P II 2H3P II 2H3P II 2E3P II 2ELL3P II 2H3P II 2H3P II 2Er3P II 2H3P II 2H3P II 2H3P II 2H3P II 2H3P II 2H3P II 2E3P... -
Page 20: Electrical Characteristics Prestige 42 - 50 - 75 Solo
5AT slow-blow fuse (3x) for internal and optional circuits* The power cord may only be replaced by a genuine ACV spare part, P/N 257F1180. * 5AT slow-blow fuse (2x) for internal circuits and connection of CH, DHW and Flame output + 5AT slow-blow fuse (1x) for connection of Alarm, P3 and P4 (connector P14). - Page 21 1 2 3 4 5 6 10 11 10 11 12 Y/Gr Bus A Bus - Ground Bus B ACV Max NTC 3 Y/Gr NTC 4 0-10 Volt - Input 0-10 Volt - Ground Cascade sensor - Input Cascade sensor - Ground...
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Page 22: Pl Electrical Characteristics Prestige 100 - 120 Solo
5AT slow-blow fuse (3x) for internal and optional circuits* The power cord may only be replaced by a genuine ACV spare part, P/N 257F1180. * 5AT slow-blow fuse (2x) for internal circuits and connection of CH, DHW and Flame output + 5AT slow-blow fuse (1x) for connection of Alarm, P3 and P4 (connector P14). - Page 23 1 2 3 4 5 6 10 11 10 11 12 Y/Gr Bus A Bus - Ground Bus B ACV Max NTC 3 NTC 4 Y/Gr 0-10 Volt - Input 0-10 Volt - Ground Cascade sensor - Input Cascade sensor - Ground...
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Page 24: Hydraulic Characteristics
TECHNICAL CHARACTERISTICS HYDRAULIC CHARACTERISTICS MAXIMUM OPERATING CONDITIONS Maximum Service Pressure * PRESTIGE SOLO - Primary circuit : ............................4 bar Main Characteristics Capacity (primary) Maximum Operating Conditions Max. operating pressure of primary - Maximum temperature (primary) : ....................90°C circuit Water pressure drop (primary circuit) mbar (Δt = 20 K) -
Page 25: Ru Recommendations For The Prevention Of Corrosion And Scaling In Heating Systems
A deaerator (on the boiler flow line) combined with a dirt separator (upstream of the boiler) must be installed according to the manufacturer's instructions. - ACV recommends using additives that keep the oxygen in solution in the water, such as Fernox (www.fernox.com) and Sentinel (www.sentinel-solutions.net) products. -
Page 26: Safety Instructions For The Installation
• Only use ACV flue systems to connect this appliance to ensure that the pipe and connection diameters all match. Essential recommendations for the electrical safety •... -
Page 27: Boiler Installation - Wall Mounting
HEATING CONNECTION INSTALLATION Typical connection - high temperature BOILER INSTALLATION - WALL MOUNTING HEATING CONNECTION Description Isolating valve Typical connection - high temperature Essential recommendations for the correct operation of the appliance Heating pump (not required if built in the appliance) Filling valve •... -
Page 28: Chimney Connection
The appliance is also connected through a second duct fitted with a terminal, that supplies the burner with fresh outdoor air. Please contact your ACV representative for the meters of flue pipes that can be used to connect the appliance(s). -
Page 29: Calculation Of The Flue Pipe Length
(2 x 1.72) + (6 x 1) + (2 x 1.140) = 11.72 m b) Compare the resulting value with the recommended length value (25 m). The following tables are based on ACV equipment and cannot be applied as a rule. The flue pipe length is within the recommended range. -
Page 30: Electrical Connection
INSTALLATION REMOVAL AND INSTALLATION OF THE FRONT AND TOP PANELS ELECTRICAL CONNECTION Set-up conditions • External power supply isolated Removal Procedure Front panel: Release the screw (1) located at the bottom of the front panel. Retain for reinstallation. Pull slightly the panel bottom towards you, then lift the whole panel to disengage the two upper lugs from the boiler casing mounting slots. -
Page 31: Gas Connection
INSTALLATION GAS CONNECTION CONVERSION TO PROPANE AND G25 NATURAL GAS General remarks Essential recommendations for safety • According to the indication on the type plate, the boiler is factory preset to operate with • The gas connection must comply with all applicable local standards and natural gas (G20/G25). -
Page 32: Ball Condensate Trap Installation
INSTALLATION BALL CONDENSATE TRAP INSTALLATION Prestige 100 - 120 Solo Disconnect the plugs and the grounding cable from the gas valve (2). Disconnect the air inlet Disconnect the gas pipe connection by releasing 4 screws (1). Retain for reinstallation. Remove the gas valve assembly (2) by releasing the upper gas connection (7). Remove the adaptation piece (5) by releasing four screws (6). -
Page 33: Configuration And System Set-Up
Master boiler in the cascade (Refer to the boiler System Control Manual for installer code. more information on the cascade system), through the ACVMax processor. For any other configuration that is not mentioned in either manuals, please contact your ACV represent- ative. CASCADE Several Prestige Solo boilers can be setup in a cascade configuration that is controlled by the ACVMAX Boiler Control System. -
Page 34: Basic Configuration - Prestige 42 - 50 - 75 Solo: High Temperature Heating Circuit With Optional Dhw Tank And Control By Room Thermostat And Optional Outdoor Sensor
0-10 Volt - Input 0-10 Volt - Ground For more details on the required accessories, refer to the latest ACV price list. Cascade sensor - Input The domestic hot water tank is controlled by an intermediate NTC sensor (optional). The domestic hot Cascade sensor - Ground water priority is always active. -
Page 35: Settings For The Basic Configuration, Using The Ez Setup Of The User Interface
CONFIGURATION AND SYSTEM SET-UP SETTINGS FOR THE BASIC CONFIGURATION, USING THE EZ SETUP OF THE USER INTERFACE Enabling the CH / DHW circuit To set the system up for the configuration described on previous page, access the EZ setup menu pages below, as indicated in “Boiler Setup Guide”... -
Page 36: Starting Up
STARTING UP SAFETY INSTRUCTIONS FOR STARTING UP FILLING THE HEATING CIRCUIT If the system is fitted with an external hot water tank, first put the DHW circuit under General remark pressure before pressurizing the heating (primary) circuit. Refer to the hot water preparation tank manual for more information. -
Page 37: Starting Up The Boiler
Make sure that the central heating system is properly balanced and, if needed, adjust the valves to maximum. In case of significant deviation, please contact ACV's maintenance department. prevent certain circuits or radiators from getting a flow rate that is far above or below the set rate. -
Page 38: De Maintenance
MAINTENANCE PERIODIC BOILER MAINTENANCE TASKS SAFETY INSTRUCTIONS FOR THE BOILER MAINTENANCE Essential recommendations for the electrical safety • Turn off the boiler by pushing on the ON/OFF master switch. Frequency • Isolate the external power supply of the appliance before performing any Periodic 1 year 2 years... -
Page 39: Draining The Heating Circuit Of The Boiler
MAINTENANCE REMOVAL, CHECK AND INSTALLATION OF THE BURNER ELECTRODE DRAINING THE HEATING CIRCUIT OF THE BOILER Essential recommendations for the correct operation of the appliance Essential recommendations for safety It is recommended to remove the electrode from the burner hood before removing •... -
Page 40: Removal And Installation Of The Burner
Check the insulation block condition and replace it if required. Air inlet Burner tube Check that there is no discoloured or cracked area on the burner hood. If there is, contact ACV's maintenance department. Burner hood insulation Flame sight glass Remove and replace the seals and gaskets. - Page 41 MAINTENANCE Prestige 42 - 50 - 75 Solo Prestige 100 - 120 Solo PRESTIGE 42-50-75-100-120 Solo : A1002372 - 664Y6200 • E...
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Page 42: Cleaning The Exchanger
MAINTENANCE CLEANING THE EXCHANGER RESTARTING AFTER MAINTENANCE Set-up conditions Set-up conditions • Boiler shut down • All removed components reinstalled • External power supply isolated • • Gas supply closed All connections made • • Burner removed i.a.w. procedure “Removal and Installation of the Burner” on page 40. Power supply •... -
Page 43: Locking Codes
LOCKING CODES Codes Description of the fault Solution for the fault 1. Check gas supply to boiler. 2. Check Ignition cable connection in control box. E 01 Failed ignition: The burner failed to light after 5 ignition attempts. 3. Check electrode for defects, and distance between the pins. 4. - Page 44 LOCKING CODES Codes Description of the fault Solution for the fault 1. Check supply temperature sensor and wiring harness for a short circuit. Supply Sensor Shorted: A short circuit has been detected in the boiler supply tem- 2. If necessary replace the sensor, or the wire harness. E 30 perature sensor circuit 3.
- Page 45 LOCKING CODES Codes Description of the fault Solution for the fault 1. Check Mix circuit temp. sensor and wiring harness for an open circuit. 2. If necessary replace the sensor, or the wire harness. E 79 Mix-circuit sensor Open 3. After fixing the problem reset the appliance and resume normal operation. E 80 Return >...
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Page 46: Service Log
SERVICE LOG SERVICE LOG Service date CO2 % Flue gas T° Efficiency Remarks Name Signature PRESTIGE 42-50-75-100-120 Solo : A1002372 - 664Y6200 • E... -
Page 47: Declaration Of Conformity
DECLARATION OF CONFORMITY PRESTIGE 42-50-75-100-120 Solo : A1002372 - 664Y6200 • E... -
Page 48: Product Fiche
No No No No peak h ours: ACV International Oude Vijverweg, 6 1653 Dworp (Belgium) 21/8/2015 A1002313 – R ev A PRESTIGE 42-50-75-100-120 Solo : A1002372 - 664Y6200 • E...
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