Related Manuals for Chloride CP3000 Series
Summary of Contents for Chloride CP3000 Series
- Page 1 CP3000 Series CHLORIDE POWER PROTECTION THREE-PHASE Uninterruptible Power System Owner’s Manual P/N 913-537 REV C...
- Page 2 User and Operating Manual © Chloride Power Protection 28430 North Ballard Drive • Lake Forest • IL • 60045 Toll Free Phone 800-239-2257 • Toll Free Fax 800-833-6829 Phone 847-990-3228 • Fax 847-549-7917...
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Page 3: Declaration Of Conformity
DECLARATION OF CONFORMITY The manufacturer: CHLORIDE POWER PROTECTION Head office at: 28430 North Ballard Drive Lake Forest, IL 60045 HEREBY DECLARES THAT THE PRODUCT: CP3000 CONFORMS TO THE FOLLOWING REGULATIONS: UL1778 FCC PART 15... -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS FOR THE CP3000 SERIES THAT SHOULD BE FOLLOWED DURING INSTALLATION AND MAINTANANCE OF THE UPS, BATTERIES, OPTIONS AND ACCESSERIES... -
Page 5: Table Of Contents
T able of Contents INTRODUCTION Declaration of conformity Safety Grounding the unit viii FCC compliance CHAPTER 1 DELIVERY AND STORAGE Delivery Unpacking Handling Storage CHAPTER 2 PREPERATIONS FOR INSTALLATION Environmental Conditions Access area Floor loading CHAPTER 3 INSTALLATION Installation data Specifications Suggested cable sizes Terminations... - Page 6 Chapter 4 BATTERY Battery connections Chapter 5 OPERATION Display panel Indicators and buttons Menu Structure Menus Warnings and Faults Maintenance by-pass switch and power control unit breaker Operating modes Operational procedures Chapter 6 COMMUNICATIONS Interface slots Communication slot adaptability RAU/RLY/DRV AS400 RS232 Manage UPSnet...
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Page 7: Safety
Safety (English) WARNING: This equipment services power from more than one source. The convenience receptacles may have voltage even when the unit is off. UPSs present a different safety issue than most electrical equipment because removing input power from the UPS puts it into backup mode. Removing the input power from the UPS does not remove the electrical charge. -
Page 8: Grounding The Unit
CAUTION: DO NOT dispose of batteries in a fire. The battery may explode. Do not open or mutilate the battery or battery cabinet. Released electrolyte is harmful to the skin and eyes and is toxic. WARNING: Only AUTHORIZED SERVICE PERSONNEL should perform maintenance on or service the UPS system. Grounding the Unit CAUTION: Interruption of the protective grounding conductor or disconnection of the protective earth terminal presents a... -
Page 9: Fcc Compliance
FCC Compliance ATTENTION: Changes or modifications to this unit not expressly approved by the party responsible or in FCC compliance could void the user’s authority to operate the equipment. This equipment was tested and complies with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the UPS is operating in a commercial environment. -
Page 10: Delivery And Storage
Chapter DELIVERY AND STORAGE DELIVERY The goods have been checked thoroughly before dispatch. Immediately inspect upon receipt of the packaging and ensure that the contents are undamaged. A SHOCKWATCH label has been affixed to the packaging. Red indicator indicates rough handling. If red, Note on Bill of Lading and report immediately to the freight forwarder. -
Page 11: Handling
HANDLING The equipment must be kept upright at all times and handled with care. Damage may be caused if subjected to severe impact. The UPS and battery cabinet has been fitted with casters to allow ease of installation. It is recommended that the UPS and Battery cabinets be moved with a pallet jack or fork lift over long distances. -
Page 12: Storage
STORAGE When the UPS is not used within seven days of delivery, please pay special attention to the storage requirements. If the batteries or the equipment is to be stored, they must be kept in a clean, dry environment and away from extremes of temperature. -
Page 13: Preperations For Installation
Chapter PREPERATIONS FOR INSTALLATION ENVIRONMENTAL CONDITIONS The UPS and battery cabinets must be installed vertically, on a level and even surface. The UPS and battery cabinets must be protected from extremes temperatures, water, humidity, and the presence of conductive powder or dust. Do not stack units and do not place any objects on top of the unit. -
Page 14: Access Area
ACCESS AREA The area must have sufficient space for the installation to be carried out. Access doors must be sufficiently large to permit passage of the unit. The UPS has been designed to provide front access for maintenance purposes. See figure 3. TOP ENTRY PLATE FAN EXHAUST 38.6’... -
Page 15: Floor Loading
FLOOR LOADING It is necessary that the floor in the chosen location be capable of supporting the weight of the UPS and battery cabinets. The weight of these cabinets can be found in table 1. To ease movement over short distances the UPS is fitted with casters. See figure 4. BOTTOM CABLE ENTRY PLATE CASTERS... -
Page 16: Installation
Chapter INSTALLATION Installation must be carried out only by qualified electricians and in conformity with the applicable safety standards. U N L E S S M A N U F A C T U R E R ’ S S P E C I F I C A T I O N S T A T E S O T H E R W I S E INSTALLATION DATA Ambient temperature 32°F to 104°F (0°C to 40°C) -
Page 17: Specifications
UPS with standard autonomy Table 1 – SPECIFICATONS Unit UPS power rating DESCRIPTION Voltage Vrms INPUT Max Current Arms Frequency Voltage Vrms Current Arms BY-PASS OUTPUT Frequency Wave form SINUSOIDAL Maxi dissipation @ nominal load and battery in BTU/Hr 4443 6118 8150 recharge... -
Page 18: Suggested Cable Sizes
SUGGESTED CABLE SIZES • ° Input and output conductors are based on NEC 310-16 for insulated copper conductors rated at 75 C in ambient ° temperature of 104 • Grounding conductors are based on NEC 250-95 for copper wire. • UPS input and output cables should be run in separate conduits. -
Page 19: Terminations
TERMINAL CONNECTIONS Table 3 – Recommended terminal connections table WIRE SIZE OF TIGHTENING TERMINATION TERMINAL CLAMP TORQUE lb TYPE SCREW TERMINATION – in INPUT A, B, C #6 – 1/0 SLOTTED BY-PASS A, B, C, N #6 – 1/0 SLOTTED OUTPUT A, B, C, N #6 –... -
Page 20: Protection Devices
RECOMMENDED PROTECTION DEVICES The following table indicates the protection devices (circuit breakers or fuses), which must be installed by the user for the protection of both the cables and the equipment. For recommended fuses /circuit breakers, see table 4. It is recommended that the protection be selected for the highest rated UPS kVA for future kVA upgrades. -
Page 21: Electrical Connections
ELECTRICAL CONNECTIONS In order to gain access to the electrical connections see figure 5, it is necessary to remove the lower right protection panel situated on the front of the UPS figure 2. Cables can be brought in from the top through the access plate and routed through the channels or bottom through an access plate. - Page 22 UPS Top Plate (template)
- Page 23 UPS Bottom Plate (template)
- Page 24 TERMINATIONS Jumpers will be provided between the By-pass and the input connections. These jumpers should be removed if there is a requirement for connection of two separate AC input supplies. Refer to table 2 for correct wire size and table 3 for torque requirements.
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Page 25: Battery
Chapter BATTERY BATTERY CONNECTIONS Connections must be carried out only by qualified electricians and in conformity with the applicable safety standards. The batteries have been pre-wired on each shelf. The battery tray interconnects should only be connected by a factory trained and authorized service representative. - Page 26 Optional Battery Cabinet The battery runtime can be increased by employing either one or two optional battery cabinet. Both the UPS and battery cabinet are similar in appearance; however, there is no display panel in the battery cabinet Figure - 8 HCAB...
- Page 27 Figure- 9 GCAB...
- Page 28 Battery Cabinet Conduit Plate (Template)
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Page 29: Display Panel
Chapter OPERATION DISPLAY PANEL The control panel serves as the UPS user interface. LED’s (Light Emitting Diode) inform the user about three operating parameters of the UPS, LED 1, 2 & 3. The LCD (Liquid Crystal Display) will provide detail on messages, alarms, values and operating conditions of the UPS. -
Page 30: Indicators And Buttons
INDICATORS AND BUTTONS ON BATTERY - when this LED is illuminated, the battery supplies the inverter ON BY-PASS - When this LED is illuminated, the load is supplied by the By-pass AC power SUMMARY ALARM - When this LED is solid, the UPS is operating with a fault condition. When blinking, it indicates a warning condition. - Page 31 CANCEL AUDIBLE ALARM - This button silences current alarm EQUIPMENT POWER OFF - This button turns off the entire UPS in 0 seconds. LEFT ARROW - This button allows the user to scroll left on the LCD RIGHT ARROW - This button allows the user to scroll right on the LCD DOWN ARROW - This button allows the user to scroll down on the LCD UP ARROW - This button allows the user to scroll up on the LCD LCD Screen –...
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Page 32: Menu Structure
Menu Structure... -
Page 33: Menus
MENUS MAIN MENU The Main Menu screen’s function is to provide the user the selection options for viewing various information about the UPS. Actual Values This is the highest level for menu selectibility. To return to Alarm Information previous screen, press ESC button. Press the ENTER button to select screen. - Page 34 The UPS Output screen displays parameters regarding the UPS UPS OUTPUT output. Parameters displayed are: Voltage L1, Voltage L2, Voltage L3, Current L1, Current L2, Current L3, Frequency, Total Real Voltage L1 Power, Real Power L1, Real Power L2, Real Power L3, Total App.
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Page 35: Main Menu
DC BUS The DC Bus screen displays parameters regarding the inverter’s DC bus. Parameters displayed are: Voltage Total, Voltage +, and Voltage Voltage Total -. Press down or up arrows to view other entries. Press ESC to exit. Voltage + MAIN MENU The Main Menu screen’s function is to provide the user the Actual Values... -
Page 36: Display Settings
MAIN MENU The Main Menu screen’s function is to provide the user the selection options for viewing various information about the UPS. Actual Values This is the highest level for menu selectibility. To return to Alarm Information previous screen, press ESC button. Press the ENTER button to select screen. - Page 37 (Shown for About sub menu) About ... Press to select ABOUT The About shows the software revision, manufacturer and support information including the hotline. To return to previous screen, press Version 1.0 ESC button. Chloride Power Protection Tel: 1-800-388-4234 Press to select...
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Page 38: Warnings And Faults
TABLE OF WARNINGS AND FAULTS Warnings Faults Over-temperature inverter Temperature in converter too high By-pass mains failure Internal fault Rectifier mains failure Illegal status of actual values during parallel operation Load too high (2-superscript) Incorrect power class configuration Under-voltage intermediate circuit Inverter contactor defective Overload Multiple inverter cut off as a result of over current... -
Page 39: Maintenance By-Pass Switch And Power Control Unit Breaker
MAINTENANCE BY-PASS SWITCH AND POWER CONTROL UNIT BREAKER The maintenance By-pass switch SW1 and the power control unit breaker CB1 are located on the inside lower front-right panel. Figure – 11 Power Control Panel... -
Page 40: Operating Modes
OPERATING MODES The UPS has four different Operating Modes: On-line Operation The UPS normally operates in this mode. The loads are supplied by the mains through the inverter. The batteries are charged by the battery charger as necessary. The Inverter filters mains interruptions, disturbances and provides a stable, interference-free supply to the load. -
Page 41: Operational Procedures
OPERATIONAL PROCEEDURES STARTUP PROCEDURE 1. With main disconnect off, switch SW1 to position 3 and CB1 off. 2. Turn main disconnect on. (Supplies load) 3. Turn CB1 on. 4. Close F1 and F2. 5. Turn SW1 to position 2. 6. Check for fault codes. 7. -
Page 42: Communications
Installation of communication card(s) The CP3000 series can be equipped with a variety of interfacing. Five interface slots have been designed to allow installation of the AS400 card, LIFE 2000 card, R.A.U. card (Remote Alarm Unit), RS232 card and Manage UPS Net adapter card. These interface slots are located behind the front panel in the upper right hand corner. -
Page 43: Communication Slot Adaptability
Recommended Communication configuration The following table 5 describes in which different functions of each slot are compatible to the corresponding card types for the Chloride UPS system. These interface slots are located behind the front panel in the upper right hand corner. See figure 5. ManageUPS Life MopUPS... -
Page 44: Rau/Rly/Drv
RAU/RLY/DVR CARD This card allows connection to the Remote Alarm Unit option. It also can be used to drive the Industrial Contact Card as seen in figure 18. The contacts are rated at 30V .5A max. Figure - 13 RAU (Remote Alarm Unit) Card, Relay Card or Driver Card... -
Page 45: As400
AS400 CARD The AS400 (Relay) card is equipped with a “D”-type female 9-pin connector comprising voltage-free contacts and conforming to the requirements of IBM AS/400 and other computing systems. Figure - 14 AS400 ( Relay) card. The interface communication pin layout is as follows •... -
Page 46: Rs232
RS232 CARD The male 9-pos. SUB-D connector contains the RS 232 signals. Figure - 15 RS232 Card The interface COM is galvanically separated from all power circuits. • Pin 5 GND This connection point serves as a reference for all signals. •... -
Page 47: Manage Upsnet
ManageUPS NET CARD ManageUPS (formerly known as the SNMP adapter) includes a complete package allowing CP3000 SERIES to be monitored and controlled over a network using TCP/IP protocol. The adapter allows: UPS monitoring from an NMS station using SNMP UPS monitoring from a pc using a Web Browser... -
Page 48: Life 2000
LIFE2000 CARD This option provides remote monitoring of the UPS, via a dedicated telephone line, to ensure maximum reliability for the duration of its operational life. The UPS automatically telephones the service centre at predefined intervals, to provide detailed information, which is analyzed in order to predict any short-term failures. -
Page 49: Industrial Contacts
.INDUSTRIAL CONTACT CARD Figure - 18 Industrial Contact Card and Bracket The contacts are rated at 120V, 2A. -
Page 50: Maintenance
“harmful toxic waste” and as such, the law demands that they be disposed of by an authorized recycling center. The CHLORIDE POWER PROTECTION Customer service center is fully equipped to deal with such batteries, in accordance with the Law and with the greatest respect for the environment. - Page 51 STORAGE For extended storage at ambient temperature, < 77°F the batteries should be charged for 5 hours once every 4 months; at higher storage temperatures, it is advised that this period be reduced to two months. Make sure the Power Control Unit Breaker is in the OFF position before continuing. Follow the electrical installation procedure in Chapter 3.
- Page 52 For a number of years CHLORIDE POWER PROTECTION has been committed to a policy of Total Quality and today devotes a great deal of resources and energy to providing the best possible after-sales service. Therefore, we value any suggestion you might make and consider it an inspiration for our continued improvement.
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