Table of Contents
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CULLIGAN
Premuim
Bottle-free Cooler
Featuring:
• Biocote
®
• In-Tank UV Protection
• Built-In Leak Protection
Models:
19-GU-CUL
©2010 Culligan International Com pa ny
®
Protection
Installation, Operation
& Service Instructions
with Parts List
Cat. No. 01021717
Rev. B 06/01/10
DCO # 011761
Printed in USA
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Table of Contents
Related Manuals for Culligan Premium Aqua-Cleer RO
Summary of Contents for Culligan Premium Aqua-Cleer RO
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Page 1: Service Instructions
DCO # 011761 Installation, Operation & Service Instructions with Parts List CULLIGAN ® Premuim Bottle-free Cooler Featuring: • Biocote Protection ® • In-Tank UV Protection • Built-In Leak Protection Models: 19-GU-CUL Printed in USA ©2010 Culligan International Com pa ny... - Page 2 We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by con- sulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury.
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Page 3: Table Of Contents
Installation Operation Instructions Culligan Premium ® Bottle-free Cooler Models from 2010 Contents Key Pre-Delivery Activities ..........ii™ Technical Specifications ..........22 Introduction ................ 1 Warranty ................23 Overview................3 BioCote ................24 ® Safety Information ............. 5 Electrical Wiring Diagram ..........25 Custom Parts Breakdown .......... -
Page 4: Key Pre-Delivery Activities
For detailed instructions about AC 50 components please refer to the complete Installation, Operation and Service Manual, Cat. No. 01018587. CAUTION! All RO Membranes will require a 24-hour flush to drain. All flushing of mem- branes and filters must be done with chlorine-free, filtered, softened water. ii Cat. No. 01021717 Culligan® Premium Cooler ii... - Page 5 Prepare and Flush Water Treatment Components CAUTION! All RO Membranes will require a 24-hour flush to drain. All flushing of mem- branes and filters must be done with chlorine-free, filtered, softened water. Activity Premium Premium Premium Aqua-Cleer LC-100 RO AC50 RO ®...
- Page 6 Cat. No. 01021717 Culligan® Premium Cooler iv...
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Page 7: Introduction
Introduction The Culligan Premium Cooler brings a unique, fresh approach, and a new look, to point-of-use water treatment systems in the marketplace. A high tech “stainless steel” color scheme complements every office environment. Unlike a bottled wa- ter cooler, incoming tap water is treated as it is needed, so the water is always fresh and great tasting. Best of all, there are no bottles to change and the supply is unlimited. - Page 8 Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools. NOTE The Culligan Premium Cooler is primarily designed to be used as an RO system and not used as a filtration only system. NOTE The Culligan Premium Cooler is not intended for use with water that is microbiologically unsafe or of unknown quality without adequate disinfection either before or after the system.
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Page 9: Overview
Overview Premium Cooler Overview Cold Tank The cold tank is manufactured from 304 Stainless Steel which is non-corrosive, inert and reflects ultraviolet (UV) light. The cold water temperature is adjustable 35-54°F (2-12°C). The capacity of the cold tank is 1 gallon (4 liters). The water stored in the cold tank is chilled and exposed to UV at the same time. - Page 10 To dispense Hot Water, first press the left RED unlock button and then press the right RED dispense button. To dispense Room Temperature Water: Push the GREEN Dispense Button on the right side of the console. Figure 1. Premium Cooler water dispensing panel 4 Cat. No. 01021717 Culligan® Premium Cooler 4...
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Page 11: Safety Information
Safety Information Electrical Safety • Only connect the power cord to a 120V properly grounded outlet. • Never pull the power plug from the outlet with a wet hand or allow the plug to get wet. • Keep the power cord out of heavy traffic areas. •... -
Page 12: Custom Parts Breakdown
26. Back Access Panel to Electronics 12. Hot Safety Pushbutton 27. Hot Water Drain 13. Drip Tray Insert Panel 28. Cold Water Drain 14. Drip Tray Grill 29. Drain Port for RO System 15. Drip Tray Body 6 Cat. No. 01021717 Culligan® Premium Cooler 6... -
Page 13: Flow Diagram
Flow Diagram Hot, Cold, and Room Temperature Room Cold See Appendix for Treatment Configurations Figure 3. Premium Cooler flow diagram. Cat. No. 01021717 Flow Diagram... -
Page 14: Inspection And First-Time Setup Procedures
Unpack the Premium Cooler and check exterior for damage. A Culligan IQR form is shipped with each unit. Fill out the IQR form and return to Culligan Quality Department. Remove the top cover. Screws are located in the rear corners. - Page 15 Disconnect the water supply line fitting from the mechanical float. Disconnect the white plastic electrical connectors attached externally to the electronic float. Disconnect the silicon ¼” vent line from the hot tank where it attaches to the plastic reservoir. Once the reservoir is removed from the unit, Use a sponge to scrub the internal surfaces of the tank with a dish soap solution, including the floats.
- Page 16 Install the properly prepared water treatment equipment inside the Cooler. NOTE The preparation of all filters and RO cartridges must be done strictly in accordance with the instruc- tions included in the Appendix section of this manual. 10 Cat. No. 01021717 Culligan® Premium Cooler 10...
- Page 17 Reconnect the UV wiring connectors in the top of the unit. NOTE The connectors only attach one way. Turn ON the water supply and plug in the unit. The unit will fill the reservoir with product water from the RO system for a first-time rinse. NOTE The RO system will take three to five (3-5) hours to fill the reservoir.
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Page 18: Installing The Premium Cooler
RO water from your shop to fill the reservoir for the first time. Depress and hold the Cold dispense button until water dispenses from the faucet. 10. Depress and hold the Room dispense button until water begins to flow. 12 Cat. No. 01021717 Culligan® Premium Cooler 12... - Page 19 11. Turn ON the Red Power Switch to start the chilling and heating processes. 12. Verify that the compressor and heater are both working. This is best accomplished by placing a hand on top of the compressor to feel for vibration, and by dispensing water from the hot tank (after five minutes), noting a tem- perature increase in the water.
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Page 20: Maintaining And Sanitizing The Premium Cooler
Do not touch the UV lamp or the Quartz sleeve with bare hands. NOTE The UV lamp will turn on only when the compressor is on and running. When the compressor shuts off, the UV lamp will shut off as well. 14 Cat. No. 01021717 Culligan® Premium Cooler 14... - Page 21 Replace the carbon air filter on top of the reservoir tank (innowave part no. 19-1052). NOTE This unit sanitizing procedure requires the use of the Culligan Aqua-Cleer EZ Change Head (P1020392) and sanitizing cartridge P1020277 (Figure 7). Plug the filter heads based on the configuration of the unit.
- Page 22 Verify that the compressor and heater are both working: place a hand on top of the compressor to feel for vibra- tion, then dispense water from the hot tank (after five minutes), noting a temperature increase in the water. Visually inspect for proper operation of all floats and leak controller. 16 Cat. No. 01021717 Culligan® Premium Cooler 16...
- Page 23 CAUTION! Do not remove the lamp from holder while illuminated and NEVER look into a lit UV light. Visually inspect water connections for any leaks. Check that the UV lamp is functioning by observing a blue glow from the top of the UV cap. 10.
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Page 24: Descaling The Premium Cooler
Drain water will be hot! Once drained, replace the hot drain cap. Turn on the water supply. To speed up the rinsing operation, use a separate line from the water supply to fill the reservoir directly rather 18 Cat. No. 01021717 Culligan® Premium Cooler 18... - Page 25 than waiting on the slow make-up from the RO system or bring a few jugs of freshly prepared RO water. Once reservoir is filled, pull the hot drain cap and continue draining water through the hot tank, leaving the water supply on, allowing the unit to take in fresh water as the Hot tank drains. Let the unit drain and flush for 5 minutes.
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Page 26: Troubleshooting Guide
Discon- nect the black and red terminal connectors. Inspect the starter and overload relay for any de- fects. Replace component(s), turn ON red power switch and retest compressor operation. 20 Cat. No. 01021717 Culligan® Premium Cooler 20... - Page 27 Symptom Possible Cause Solution Hot water not flowing. Hot Tank scaling. Inspect and descale, or replace Hot Tank. Exhausted filter(s). Inspect filter(s) and replace if Tubing is creased or has a “kink” necessary. in it. Inspect and replace tubing if necessary.
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Page 28: Technical Specifications
6.0 Amps (approx.) End of Life At the end of this product’s life, please ensure that it is disposed of in an environmentally friendly manner which is fully compliant with your Country requirements/guidelines. 22 Cat. No. 01021717 Culligan® Premium Cooler 22... -
Page 29: Warranty
Warranty Limited Warranty for the CULLIGAN Premium Water Treatment System ® This water treatment system is guaranteed to the original user only to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase, or initial lease, but in no event longer than twenty-four (24) months from the date of manufacture. -
Page 30: Biocote
® NOTE BioCote is a second line of defense, it is not a replacement for your normal cleaning and sanitiza- ® tion processes. 24 Cat. No. 01021717 Culligan® Premium Cooler 24... -
Page 31: Electrical Wiring Diagram
Electrical Wiring Diagram Electrical Schematic—19-GU-CUL POWER SOURCE SOL1 UV LAMP BALLAST POWER LED GREEN POWER HEATER COMP COLD LED BLUE LINE-N HOT LED 105N NOTE R:RED BK:BLACK NOTE BL:BULE W:WHITE AP-BP:UV CONSTANT G.Y: GREEN &YELLOW AP-CP:UV WORK TOGETHER WITH THERMOSTAT ONLY ONE OPTION COULD BE CHOOSED DESCRIPTION DESCRIPTION... -
Page 32: Premium Cooler Main Parts List
Premium Cooler Main Parts List Figure 7. Premium Cooler parts. 26 Cat. No. 01021717 Culligan® Premium Cooler 26... - Page 33 Part Number Part Description MODEL 19-GU-CUL Remarks 19-1033 Top Cover 19-1038 Reservoir Lid 19-1019 Side Panel 19-1034 Drip Tray Insert Panel 19-1036 Panel, Front Hatch 19-1048 Drip Tray Grill 19-1032 Drip Tray Body 19-1031 Front Down Panel Insert 19-1035 Front Down Panel 19-1049 Leak Tray 19-1021...
- Page 34 Silicon Seal for Water Inlet Port 19-1039 Water Inlet Port 19-1018 Upper Base Panel 12-8006 Hot Tank Fixing Bracket 19-1071 Hot Tank 19-1070 Cold Tank * BioCote items ® Figure 8. Hot and cold tank assembly. 28 Cat. No. 01021717 Culligan® Premium Cooler 28...
- Page 35 Faucet and Front Hatch Assembly Figure 9. Faucet and front hatch assembly. Part Number Part Description 19-1014 Lense Cover, LED Display 19-1036 Panel, Front Hatch 19-1042 Faucet, Pushbutton, Room 19-1041 Faucet, Pushbutton, Cold 19-1040 Faucet, Pushbutton, Hot 19-1043 Faucet, Pushbutton, Hot Unlock 19-1046 Faucet Push Pin 19-1044...
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Page 36: Premium Cooler Parts List
Premium Cooler Parts List The following Aqua-Cleer treatment components are available through Culligan: ® Part Number Description Case QTY P1020392 Single Head for Cartridges Sediment Filters P1020258 Sediment Filter - 5 Micron P1020260 Sediment Filter - 10 Micron P1020262 Sediment Filter - 25 Micron...