Toshiba RAV-SM566KRT-E Service Manual
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Toshiba RAV-SM566KRT-E Service Manual

Air conditioner split type
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See also: Owner's Manual , Installation Manual
FILE NO. SVM-12004

SERVICE MANUAL

AIR-CONDITIONER
SPLIT TYPE
INDOOR UNIT
RAV-SM566KRT-E, RAV-SM806KRT-E
RAV-SM566KRT-TR, RAV-SM806KRT-TR
R410A

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Summary of Contents for Toshiba RAV-SM566KRT-E

  • Page 1: Service Manual

    FILE NO. SVM-12004 SERVICE MANUAL AIR-CONDITIONER SPLIT TYPE INDOOR UNIT High Wall Type RAV-SM566KRT-E, RAV-SM806KRT-E RAV-SM566KRT-TR, RAV-SM806KRT-TR R410A...

  • Page 2: Table Of Contents

    FILE NO. SVM-12004 Adoption of New Refrigerant This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. CONTENTS SAFETY CAUTION .................... 3 1.
  • Page 3 Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
  • Page 4 FILE NO. SVM-12004 Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
  • Page 5 FILE NO. SVM-12004 Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. Warning indication Description WARNING ELECTRICAL SHOCK HAZARD...

  • Page 6: Precautions For Safety

    FILE NO. SVM-12004 Precautions for safety The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position.
  • Page 7 FILE NO. SVM-12004 WARNING Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (*1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and/or other problems.
  • Page 8 FILE NO. SVM-12004 Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs.If the earth wire is not correctly connected, contact an electric engineer for rework.
  • Page 9 FILE NO. SVM-12004 After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused at user’s Assembly / side.
  • Page 10 FILE NO. SVM-12004 When the service panel of the outdoor unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel.

  • Page 11: Declaration Of Conformity

    TOSHIBA CARRIER (THAILAND) CO., LTD. 144/9 Moo 5, Bangkadi Industrial Park, Tivanon Road, Amphur Muang, Pathumthani 12000, Thailand Authorized Nick Ball Representative / TCF holder: Toshiba EMEA Engineering Director Toshiba Carrier UK Ltd. Porsham Close, Belliver Industrial Estate, PLYMOUTH, Devon, PL6 7DB. United Kingdom...

  • Page 12: High Wall Type

    FILE NO. SVM-12004 1. SPECIFICATIONS 1-1. High-wall type Indoor unit RAV-SM 566KRT-E(TR) 806KRT-E(TR) 566KRT-E(TR) 806KRT-E(TR) Model Outdoor unit RAV- SM563AT-E SM803AT-E SP564AT(Z)(ZG)-E SP804AT(Z)(ZG)-E Cooling Capacity (kW) Heating Capacity (kW) 1 phase 230V (220-240V) 50Hz Power Supply 6.74-6.18 10.71-9.82 7.77-7.12 11.18-10.25 Running current Power consumption (kW) 1.44...

  • Page 13: Construction Views (External Views)

    FILE NO. SVM-12004 2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) 2-1. 4-Way Air Discharge Cassette Type RAV-SM566KRT-E(TR) – –...
  • Page 14 FILE NO. SVM-12004 RAV-SM806KRT-E(TR) – –...

  • Page 15: Systematic Refrigerating Cycle Diagram

    FILE NO. SVM-12004 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM High Wall Type • Single type (Combination of 1 indoor unit and 1 outdoor unit) (Indoor unit) Distributor (Strainer incorporated) TCJ sensor Air heat exchanger TC sensor Heating Cooling Refrigerant pipe Refrigerant pipe at liquid side at gas side (Outer dia : ØB)

  • Page 16: Wiring Diagram

    FILE NO. SVM-12004 4. WIRING DIAGRAM 4-1. High Wall Type – –...

  • Page 17: Specifications Of Electrical Parts

    FILE NO. SVM-12004 5. SPECIFICATIONS OF ELECTRICAL PARTS 5-3. High Wall Type Parts Name Type Specications ICF-340-U30-1 Fan motor (for indoor) Output (Rated) 30W, 340V DC ICF-340-30X MF-340-30X Grille motor MP24Z3T Output (Rated) 1W, 16 poles DC Thermo. Sensor (TA sensor) 318mm 10kΩ...

  • Page 18: Refrigerant R410A

    FILE NO. SVM-12004 6. REFRIGERANT R410A This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a (R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, The working pressure of the new refrigerant R410A even when refrigerant leaks, its concentration...
  • Page 19 FILE NO. SVM-12004 Table 6-2-1 Thicknesses of annealed copper pipes Thickness (mm) Nominal diameter Outer diameter (mm) R410A 6.35 0.80 0.80 9.52 0.80 0.80 12.70 0.80 0.80 15.88 1.00 1.00 2. Joints For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants. a) Flare Joints Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm.
  • Page 20 FILE NO. SVM-12004 d) Flare Processing Make certain that a clamp bar and copper pipe have been cleaned. ØD By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conven- tional flare tool. Flare processing dimensions differ according to the type of flare tool.
  • Page 21 FILE NO. SVM-12004 Table 6-2-6 Flare and flare nut dimensions for R22 Dimension (mm) Nominal Outer diameter Thickness Flare nut width diameter (mm) (mm) (mm) 6.35 9.52 13.0 13.5 12.70 16.2 16.0 12.9 15.88 19.7 19.0 16.0 19.05 23.3 24.0 19.2 Fig.

  • Page 22: Tools

    FILE NO. SVM-12004 6-3. Tools 6-3-1. Required Tools The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.

  • Page 23: Recharging Of Refrigerant

    FILE NO. SVM-12004 6-4. Recharging of Refrigerant When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps. Recover the refrigerant, and check no refrigerant remains in the equipment. When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s Connect the charge hose to packed valve service port...

  • Page 24: Brazing Of Pipes

    FILE NO. SVM-12004 1. Be sure to make setting so that liquid can be charged. 2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down. It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.
  • Page 25 FILE NO. SVM-12004 2. Characteristics required for flux 6-5-3. Brazing • Activated temperature of flux coincides with As brazing work requires sophisticated techniques, the brazing temperature. experiences based upon a theoretical knowledge, it must be performed by a person qualified. •...

  • Page 26: Indoor Controller Block Diagram

    FILE NO. SVM-12004 7. INDOOR UNIT CONTROL 7-1. Indoor Controller block diagram 7-1-1. Connection of wired remote controller Wired (Simple) header remote controller (wired) Central remote controller Display Display LCD Function setup LCD driver Display LED Key switch Function setup Key switch DC5V Remote controller...
  • Page 27 FILE NO. SVM-12004 7-1-2. Connection of Wireless Remote Controller Central control remote controller (Sold separately) Follower unit Indoor unit #1 Header unit Indoor control P.C. board (MCC-1510) Central control communication circuit DC20V Remote controller communication circuit DC12V EEPROM Receiver and Display P.C.

  • Page 28: Control Specifications

    FILE NO. SVM-12004 7-2. Control Specifications (High Wall Type) Item Outline of specifications Remarks When power 1) Distinction of outdoor unit supply is reset When the power supply is reset, the outdoors are distin- guished and the control is selected according to the distinguished result.
  • Page 29 FILE NO. SVM-12004 Item Outline of specifications Remarks Room temp. 2) Using the CODE No. 06, the setup temperature in heating Shift of suction control operation can be corrected. temperature in heating (Continued) operation SET DATA Setup temp. 0°C 1°C 2°C 3°C 4°C...
  • Page 30 FILE NO. SVM-12004 Item Outline of specifications Remarks Fan speed control 1) Operation with (HH), (H), (L) or [AUTO] mode is carried HH > H+ > H > L+ > L > out by the command from the remote controller. 2) When the fan speed mode [AUTO] is selected, the fan speed varies by the difference between Ta and Ts.
  • Page 31 FILE NO. SVM-12004 Item Outline of specifications Remarks Fan speed control Fan speed [rpm] (Continued) COOL HEAT SM56 SM80 1080 1260 1080 1240 1020 1080 1000 1020 “PRE-HEAT ” 3) When thermo sensor turns OFF during heating, the fan indication speed mode becomes UL ( weak).
  • Page 32 FILE NO. SVM-12004 Item Outline of specifications Remarks Freeze preventive control 1) The cooling operation (including Dry operation) is Tcj: (Low temperature release) performed as follows based on the detected Indoor heat exchanger temperature of Tc sensor or Tcj sensor. sensor temperature When [J] zone is detected for 6 minutes (Following figure), the commanded frequency is...
  • Page 33 FILE NO. SVM-12004 Item Outline of specifications Remarks After-heat When heating operation stops, in some cases, the indoor fan elimination operates with (L) for approx. 30 seconds. Louver 1) During the first operation after power on, louver position is Louver angle: 0° control controlled automatically according to operation mode ( full close )
  • Page 34 FILE NO. SVM-12004 Item Outline of specifications Remarks Frequency fixed <In case of wireless remote controller> operation (Test run) 1) Push [ON/OFF] button. 2) Using [SELECT] MODE button, set [COOL] or [HEAT] to the operation mode to drive the air conditioner. 3) Set [HIGH ] to the fan speed.
  • Page 35 FILE NO. SVM-12004 Item Outline of specifications Remarks Power-saving 1) Power-saving opration is available in the AUTO mode. control 2) The set temperature is corrected using various sensor data within the range where comfort is maintained. 3) By using various sensor data including room temp. Ta, outside air temp.
  • Page 36 FILE NO. SVM-12004 Item Outline of specifications Remarks Self-clean operation 1) When cooling operation mode (AUTO COOL, COOL, DRY) stopped, the following (Dry operation) three self-clean operations are performed. Compressor Self-clean Louver ON period operation period 0 to 10 min. None 10 to 60 min.
  • Page 37 FILE NO. SVM-12004 Item Outline of specifications Remarks 8°C 1) This function is intended for the cold latitudes and performs heating/ objective heating operation 8°C heating operation). Frost protective 2) This function is valid only for combination with the outdoor units. In a group connection, operation if there is even one...
  • Page 38 FILE NO. SVM-12004 Item Outline of specifications Remarks COMFORT SLEEP When you push the COMFORT SLEEP button during • [ ] display operation cooling, heating or AUTO, the air conditioner will start the (Wireless remote following operation. controller specific The fan speed display will indicate AUTO and low speed will operations) be used.
  • Page 39 FILE NO. SVM-12004 Item Outline of specifications Remarks PRESET operation Start the air conditioner in the operation mode which you want the • [ ] display (Wireless remote remote controller to memorize. controller specific 1) Push and hold the PRESET button for more than 3 seconds operations) while the display flashes.

  • Page 40: Indoor Print Circuit Board (High Wall Type)

    FILE NO. SVM-12004 7-3. Indoor Print Circuit Board (High Wall Type) <MCC-1510> TCJ sensor Microcomputer operation LED CN102, DC 5V TC sensor EEPROM Inter-unit wire CN101, DC 5V IC10 CN67, AC 200V HA (T10) CN61, DC 12V Option power supply CN309, AC 220-240V Option output CN60, DC 12V...
  • Page 41 FILE NO. SVM-12004 High Wall Type P.C. board optional switch/Connector specifications Connector Function Specifications Remarks Terminator resistor OFF: No terminator resistor, Setup at shipment OFF: No terminator resistor. Bit 1 provided/Not provided ON: Terminator resistor provided Only 1 unit is ON during central control by custom only. SW01 OFF: Remote controller A Remote controller A/B...

  • Page 42: Troubleshooting

    FILE NO. SVM-12004 8. TROUBLESHOOTING 8-1. Summary of Troubleshooting <Wired remote controller type> 1. Before troubleshooting 1) Required tools/instruments • screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch – • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal.

  • Page 43: Before Troubleshooting

    FILE NO. SVM-12004 <Wireless remote controller type> 1. Before troubleshooting 1) Required tools/instruments • screwdrivers, spanners, radio cutting pliers, nippers, etc. – • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal. 1. Compressor does not operate. •...
  • Page 44 FILE NO. SVM-12004 8-2. Troubleshooting (High Wall Type) 8-2-1. Outline of judgment The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with the following method. Method to judge the erroneous position by flashing indication on the display part of the indoor unit The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.
  • Page 45 FILE NO. SVM-12004 Lamp indication Check code Cause of trouble occurrence Ready Timer Operation ⎫ Heat exchanger sensor (TCJ) error ⎪ ⎪ Heat exchanger sensor (TC) error Indoor unit sensor error ⎬ ⎪ ⎪ Heat exchanger sensor (TA) error Alternate flash ⎭...
  • Page 46 FILE NO. SVM-12004 8-2-2. Others (Other than Check Code) Lamp indication Check code Cause of trouble occurrence Ready Timer Operation — During test run Simultaneous flash Ready Timer Operation Disagreement of cool/heat (Automatic cool/heat setting to automatic cool/heat prohibited model, or —...
  • Page 47 FILE NO. SVM-12004 – –...

  • Page 48: Error Mode Detected By Indoor Unit

    FILE NO. SVM-12004 Error mode detected by indoor unit Operation of diagnostic function Judgment and measures Check Status of Cause of operation Condition code air conditioner 1. Check cables of remote controller and communication adapters. No communication from remote Stop Displayed when controller (including wireless) and •...

  • Page 49: Error Mode Detected By Remote Controller Or Central Controller (Tcc-Link)

    FILE NO. SVM-12004 Error mode detected by remote controller or central controller (TCC-LINK) Operation of diagnostic function Judgment and measures Status of Check code Cause of operation Condition air conditioner Power supply error of remote controller, Indoor EEPROM error 1. Check remote controller inter-unit wiring. No communication with master indoor unit 2.

  • Page 50: Error Mode Detected By Outdoor Unit

    FILE NO. SVM-12004 Error mode detected by outdoor unit Operation of diagnostic function Check code Judgment and measures Status of Indoor unit Cause of operation Condition air conditioner High Wall 1. Check discharge temp. sensor (TD). Disconnection, short of discharge Displayed when Stop temp.
  • Page 51 FILE NO. SVM-12004 Operation of diagnostic function Check code Judgment and measures Status of Indoor unit Cause of operation Condition air conditioner High Wall Discharge temp. error 1. Check refrigerating cycle (Gas leak). Displayed when ∗ Discharge temp. (TD) over Stop 2.
  • Page 52 FILE NO. SVM-12004 8-2-4. Diagnostic Procedure for Each Check Code (Indoor Unit) Check code [E01 error] Correct inter-unit cable of remote controller Is inter-unit cable of A and B normal? Is there no disconnection or Correct connection of connector. contact error of connector on harness Check circuit wiring.
  • Page 53 FILE NO. SVM-12004 [E04 error] Does outdoor unit work? Is group address set correctly? Check CODE No. “14”. Are L1/L2/S wires normal? Correct wires. Are connectors from indoor unit Correct connector connection. and outdoor unit connected normally? Is indoor unit switch SW02 setting correct? Correct switch setting Bit 1: OFF on MCC-1510 P.C.
  • Page 54 FILE NO. SVM-12004 [E18 error] Correct inter-unit cable Are wired remote controller inter-unit cable of A and B normal? of remote controller. Is there no disconnection or Correct connection of connector. contact error of connector on harness Check circuit wiring. from terminal block of indoor unit? Is indoor unit switch SW02 setting corrent? Correct switch setting...
  • Page 55 FILE NO. SVM-12004 [E09 error] Are 2 headers set by Correct one header/one follower. double wired remote controller? (Wired remote controller address connector) Check wired remote controller board. → Replace it if necessary. [E18 error] Are A/B wires normal? Correct wired remote controller wire connection. Improper harness connection Correct connector connection.
  • Page 56 FILE NO. SVM-12004 [L30 error] Are outside devices of Check indoor P.C. board (MCC-1510). Defect → Replace connector CN80 connected? Check outside devices. Do outside devices normally work? Defect → Replace Check cause of operation. [F10 error] Is connection of TA sensor connector Correct connection of connector.
  • Page 57 FILE NO. SVM-12004 [P12 error] Turn OFF the breaker. Turn it ON 10 seconds after. Does fan stop Is min. 1V DC present Replace with operation OFF? between CN210 pin + and – ? indoor unit fan motor. Start cooling Replace indoor unit with LOW fan speed.
  • Page 58 FILE NO. SVM-12004 [F02 error] Is connection of TC sensor connector Correct connection of connector. (CN101 on Indoor P.C. board) correct? Are characteristics of Replace TC sensor. TC sensor resistance value normal? ∗ Refer to Characteristics-2. Check indoor P.C. board (MCC-1510). Defect →...
  • Page 59 FILE NO. SVM-12004 Temperature sensor Temperature – Resistance value characteristic table TA, TC, TCJ, TE, TS, TO sensors TD, TL sensors Representative value Representative value Resistance value (kΩ Ω Ω Ω Ω ) Resistance value (kΩ Ω Ω Ω Ω ) Temperature Temperature (°C)

  • Page 60: Replacement Of Service P.c. Board

    FILE NO. SVM-12004 9. REPLACEMENT OF SERVICE P.C. BOARD Model type P.C. board model Label display on P.C. board RAV-SM∗∗∗ KRT series MCC-1510 04DD 03 [Requirement when replacing the service indoor P.C. board assembly] In the non-volatile memory (Hereinafter said EEPROM, IC10) installed on the indoor P .C. board before replacement, the type and capacity code exclusive to the corresponding model have been stored at shipment from the factory and the important setup data such as refrigerant line /indoor unit /group address in (AUTO/MANUAL) mode have been stored at installation.
  • Page 61 FILE NO. SVM-12004 H1 Readout of the setup data from EEPRO (Data in EEPROM contents, which have been changed at the local site, are read out together with data in EEPROM set at shipment from the factory.) TEST 1. Push buttons of the remote controller at the same time for 4 seconds or more.
  • Page 62 FILE NO. SVM-12004 H2 Replacement of service P.C. board 1. Replace the P .C. board with a service P .C. board. In this time, setting of jumper line (cut) or setting of DIP switch on the former P .C. board should be reflected on the service P .C.
  • Page 63 FILE NO. SVM-12004 P.C. board parts layout drawing <MCC-1510> SW02 SW01 DIP switch (SW01, SW02) IC10 EEPROM (IC10) Method of DIP switch setting Selected content RAV-SM KRT series At shipment Bit 1 Terminator resistor (for central control) OFF (Without terminator) SW01 Bit 2 Remote controller A/B selection...
  • Page 64 FILE NO. SVM-12004 H3 Writing of the setup contents to EEPROM (The contents of EEPROM installed on the service P .C. board have been set up at shipment from the factory.) TEST 1. Push buttons of the remote controller at the same time for 4 seconds or more. (Corresponded with No.
  • Page 65 FILE NO. SVM-12004 CODE No. (DN) table (Please record the objective unit data at field) Item Memo At shipment Filter sign lighting time 0001: 150 hour Dirty state of filter 0000: Standard Central control address 0099: Unfixed Heating suction temp shift 0002: +2°C PRE-DEF indication selection 0000: Standard...

  • Page 66: Setup At Local Site And Others

    FILE NO. SVM-12004 10. SETUP AT LOCAL SITE AND OTHERS 10-1. Test Run Setup on Remote Controller <Wired remote controller> TEST 1. When pushing button on the remote controller for 4 seconds or more, “TEST” is displayed on LC display. Then push ON / OFF button.
  • Page 67 FILE NO. SVM-12004 10-2. Forced Defrost Setup of Remote Controller (For wired remote controller only) (Preparation in advance) Push TEST buttons simultaneously for 4 seconds or more on the remote controller. (Push buttons while the air conditioner stops.) The first displayed unit No. is the master indoor unit address in the group control. Every pushing button, the indoor unit No.
  • Page 68 FILE NO. SVM-12004 10-4. Function Selection Setup (Wired Remote Controller Only) <Procedure> Perform setting while the air conditioner stops. Push TEST buttons simultaneously for 4 seconds or more. The first displayed unit No. is the header indoor unit address in the group control. In this time, fan and louver of the selected indoor unit operate.
  • Page 69 FILE NO. SVM-12004 Function selection CODE No. (DN) list CODE No. At shipment Item Contents (DN) from factory 0000: None 0001: 150H Filter sign lighting time 0002: 2500H 0003: 5000H 0001: 150H 0004: 10000H 0005: Clogging sensor used 0000: Standard Filter stain level 0000: Standard 0001: Heavy stain (Half of standard time)
  • Page 70 FILE NO. SVM-12004 10-5. Wiring and Setting of Remote Controller Control 2-remote controller control <Wireless remote controller A-B selection> (Controlled by 2 remote controllers) Using 2 wireless remote controllers for the respective air conditioners, when the 2 air conditioners are This control is to operate 1 or multiple indoor units are operated by 2 remote controllers.
  • Page 71 FILE NO. SVM-12004 10-6. Monitor Function of Remote Controller Switch n Calling of sensor temperature display <Contents> Each data of the remote controller, indoor unit and outdoor unit can be understood by calling the service monitor mode from the remote controller. <Procedure>...

  • Page 72: Address Setup

    FILE NO. SVM-12004 10-7. Calling of error history <Contents> The error contents in the past can be called. <Procedure> Push TEST buttons simultaneously for TEMP. ON / OFF 4 seconds or more to call the service check mode. Service Check goes on, the CODE No. 01 is displayed, and TIMER SET MODE then the content of the latest alarm is displayed.
  • Page 73 FILE NO. SVM-12004 n Indoor unit power-ON sequence Power ON • The unit without power feed waits entirely → Waiting status is released by system start • Reboot when power is fed on the way <By feed unit> <Automatic address judgment> Not normal Gr construction check 3 minutes elapse...

  • Page 74: Connection Diagram

    FILE NO. SVM-12004 10-8 . TCC-LINK Central Control 10-8-1 Functions Connect an indoor unit to the TCC-LINK central controller. 10.8.2 Connection Diagram Central controller Indoor unit CN40 Terminal block CN41 (U3/U4) TCC-LINK Number of units : 64 Terminal block Communication length : 2km (A/B) Remote controller –...

  • Page 75: Wiring Specifications

    FILE NO. SVM-12004 10.8.3 Wiring Specifications Number of wires Size Specification Up to 1000 m: 1.25 mm² stranded wires MVVS Up to 2000 m: 2.0 mm² stranded wires • A 2-wire non-polarity cable is used. • The cable length depends on each central control system. •...
  • Page 76 FILE NO. SVM-12004 10.8.4 Setting Onboard Switches Setting of terminating resistors is necessary for central control of custom indoor units only. • Use SW01 to set terminating resistors. • Set terminating resistors for the indoor unit only with the smallest refrigerant line address. Central control device Central control device Central control devices: Max.
  • Page 77 FILE NO. SVM-12004 10.8.5 Onboard Switch Setting Procedure 1. Detach the front panel. 2. Remove the drain guide and disconnect TCJ sensor. TCJ sensor Drain guide (with sleeve) Drain guide fixing screw 3. Remove the earth wire, TC sensor, and motor lead (louver motor, fan motor).
  • Page 78 FILE NO. SVM-12004 5. Detach the electric parts cover, and set SW01 bit 1 to ON. Do not touch bit 2 as it is for other setting. DB301 C302 L301 1 : OFF 1 : ON 2 : OFF 2 : OFF T301 CN40 C301...
  • Page 79 FILE NO. SVM-12004 10.8.6 Setting Addresses Overview To connect DI-SDI air conditioners to the TCC-LINK central control system for central control/monitoring, addresses of connected indoor units must be set in the following procedure. Connections/wiring completed System power ON Auto address setting The system performs automatically after power on.
  • Page 80 FILE NO. SVM-12004 (1) Manual setting/change of indoor unit refrigerant line addresses [In the case of 29 refrigerant systems or less (when multiple air conditioners are included, their number of refrigerant systems is also included)] Refrigerant address “1” is assigned to all indoor units except for group control by the auto address setting after system power on.
  • Page 81 FILE NO. SVM-12004 (2) Manual setting/change of indoor unit refrigerant line addresses [In the case of 30 refrigerant systems or more (when multiple air conditioners are included, their number of refrigerant systems is also included)] Regarding refrigerant systems up to No. 29, manual setting/change is the same as that on the previous page.
  • Page 82 FILE NO. SVM-12004 10-8-7. Central Control Address Number Setting To connect an indoor unit to the central control remote controller, an address number for central control must be set. • An address number for central control is indicated as the refrigerant line number of the remote controller. 1 Setting by Remote Controller on Indoor Unit Side <Procedure>...

  • Page 83: Address Setting

    FILE NO. SVM-12004 11. ADDRESS SETTING 11-1. Address Setting Address Setting Procedure When twin or triple operation is selected with one indoor unit and one outdoor unit or when one outdoor is connected to each indoor unit even with multiple refrigerant systems in group operation, auto address setting is completed during the power on process of outdoor unit.
  • Page 84 FILE NO. SVM-12004 11-2. Address Setting and Group/Twin/Triple Control <Definition of terms> Indoor unit No. : N-n=O/U refrigerant line address N (30 max.) -I/U address n (64 max.) Group address : 0=Individual (without group control) 1=Header unit under group control 2=Follower units under group control Header indoor unit (=1) : A representative unit of multiple indoor units in group operation, which performs communication between remote controller and follower I/U.
  • Page 85 FILE NO. SVM-12004 [2] Examples of Aut Address Setting fro No Address Setting 1) Standard (one outdoor unit) a) Single b) Twin c) Double twin (1-1) (1-2) (1-1) (1-2) (1-3) (1-4) (H/M) individual *** Turn ON the power. Address setting is completed automatically.*** 2) Group operation (multiple O/U = multiple indoor units with serial communication interface, no twin) 8 indoor units maximum *** Turn ON the power.

  • Page 86: Address Setting

    FILE NO. SVM-12004 11-3. Address Setting When determining indoor unit addresses with wiring completed without piping construction (Manual setting by remote controller) <Address setting procedure> • Connect a remote controller to the indoor unit whose address you want to set one to one. Wiring example of 2 refrigerant systems •...
  • Page 87 FILE NO. SVM-12004 n Checking location of indoor unit number (1) To find the address of indoor unit whose location is clear In case of independent operation (1:1 connection of wired remote controller and indoor unit) Perform the procedure during operation of indoor unit. <Procedure>...

  • Page 88: Detachments

    FILE NO. SVM-12004 12. DETACHMENTS High Wall Type RAV-SM566KRT-E(TR), RAV-SM806KRT-E(TR) WARNING • Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with the repairs. Electric shocks may occur if the main power supply switch or breakers are not turned off.
  • Page 89 FILE NO. SVM-12004 Part name Procedures Remarks  Front panel 1) Stop operation of the air conditioner and turn off its main power supply. 2) Open the air inlet grille, push the arm toward the outside, and remove the grille. 3) Push “PUSH”...
  • Page 90 FILE NO. SVM-12004 Part name Procedures Remarks ‚  Electric parts 1) Perform work of item assembly Drain guide Drain guide Drain guide Drain guide Drain guide Drain guide 2) Take off drain guide fixing screws (2pcs) Connector cover Connector cover Connector cover fixing screw fixing screw...
  • Page 91 FILE NO. SVM-12004 Part name Procedures Remarks „ ƒ Evaporator 1) Follow to the procedure in the item (Heat exchanger) 2) Remove the pipe holder from the rear side of the main unit. 3) Remove 2 fixing screws at the left side of the end plate of the heat exchanger.
  • Page 92 FILE NO. SVM-12004 Part name Procedures Remarks … „ Bearing 1) Follow to the procedure in the item 2) Remove the 2 screws used to secure the bearing base. 3) Remove the bearing base. 2 screws Bearing base <Caution at assembling> •...
  • Page 93 FILE NO. SVM-12004 Part name Procedures Remarks † „ Fan motor 1) Follow to the procedure till item 2) Loosen the set screw of the cross flow fan. 3) Remove 2 fixing screws of the motor cover and them remove the motor cover. 4) Remove 2 more fixing screws of the motor band and remove the motor band.
  • Page 94 FILE NO. SVM-12004 Part name Procedures Remarks ‡ <Caution at reassembling> Cross flow 1) To incorporate the fan motor, remove the fan motor rubber (at shaft core side), incorporate the motor into the position in the following figure, and then install the fan motor.

  • Page 95: Exploded Views And Parts List

    For orders of the service parts for High Wall type air conditioners, please check the service parts on Web site of [TOSHIBA CARRIER THAILAND CO., Ltd.], and then place an order for parts to (TOSHIBA CARRIER THAILAND CO., Ltd.). Location...

  • Page 96: Electric Parts

    For orders of the service parts for High Wall type air conditioners, please check the service parts on Web site of [TOSHIBA CARRIER THAILAND CO., Ltd.], and then place an order for parts to (TOSHIBA CARRIER THAILAND CO., Ltd.). Location...
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  • Page 111 FILE NO. SVM-12004 WARNINGS ON REFRIGERANT LEAKAGE Important Check of Concentration Limit The room in which the air conditioner is to be installed requires a design that in the event of NOTE 2 : refrigerant gas leaking out, its concentration will The standards for minimum room volume are as follows.
  • Page 112 TOSHIBA CARRIER CORPORATION...

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