Servend Ice & Beverage Dispensing Units Technician's Handbook
  1. Manuals
  2. Brands
  3. Servend Manuals
  4. Beverage Dispenser
  5. Ice & Beverage Dispensing Units
  6. Technician's handbook

Servend Ice & Beverage Dispensing Units Technician's Handbook

Ice & beverage dispensing units
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Servend Ice & Beverage
Dispensing Units
Technician's
Handbook
This manual is updated as new information and models
are released. Visit our website for the latest manual.
www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
Part Number STH14 9/10

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Ice & Beverage Dispensing Units and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Servend Ice & Beverage Dispensing Units

Summary of Contents for Servend Ice & Beverage Dispensing Units

  • Page 1 Servend Ice & Beverage Dispensing Units Technician’s Handbook This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com Leader in Ice & Beverage Dispensers Part Number STH14 9/10...
  • Page 3 Safety Notices As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment. Throughout this handbook, you will see the following types of safety notices: Warning Text in a Warning box alerts you to a potential...
  • Page 4 NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing. Read These Before Proceeding: ! Caution Proper installation, care and maintenance are essential for maximum performance and trouble- free operation of your Manitowoc equipment. If you encounter problems not covered by this handbook, do not proceed, contact Manitowoc Foodservice Group.

  • Page 5: Table Of Contents

    Table of Contents General Information Model Numbers ..... 9 How to Read a Model Number ..9 Dispensing Basics .
  • Page 6 Agitation Timer ....124 Troubleshooting Checklist ......125 Liquid Level Control .
  • Page 7 MDH-402 20 Valve Plumbing ..176 S/SV150 6 Valve Diagram ... . 177 S/SV175 8 Valve Diagram ... . 177 S/SV200/250/SV-250QD 8 Valve Diagram 178 S/SV200/250 10 Valve Diagram .
  • Page 8 This Page Intentionally Left Blank Part Number STH14 9/10...

  • Page 9: General Information

    General Information Model Numbers This manual covers the following models: CEV-30j CEV-30e CEV-30i CEV-40e CEV-40i CT-6 CT-8 DI-1522 DI-2323 DIL-2323 FRP-250 FRP-250SCI FT-8 FT-12 FT-16 M-15 M-45 M-90 MDH-302 MDH-402 MDH-302CI MDH-302SCI MDH-402CI MDH-402SCI NGF-250 NGF-250QD S-150 S-200 S-250 SV-150 SV-175 SV-200 SV-250...

  • Page 10: Dispensing Basics

    Manitowoc Foodservice developed this manual as a reference guide for the service agent and installer of fountain equipment. Fountain dispensing is the serving of a beverage (soft drink, tea, or juice, etc.) from a dispenser that will chill the product to an acceptable serving temperature for the consumer.
  • Page 11 WATER FILTERS It is recommended that proper water filters treat the water supply for the beverages. There are two basic filters commonly in use. 1. Pre-filter, or sand filter. This filter removes any foreign matter from the water down to 25 microns in size.
  • Page 12 PREMIX Premix fountain dispensing consists of a container of beverage ready for dispensing, beverage delivery system, carbon dioxide (CO ) propellant, beverage cooling system, and dispenser. We shall discuss each component of this type of system within the context of this manual.

  • Page 13: Accessories

    Several different types of tubing are available for the beverage industry. If there is any possibility of the tubing laying in a damp environment, the use of non-permeable tubing should be used. Tubing is also available as a single tube or bundled together. Single tube is available as non-permeable plastic or stainless steel.
  • Page 14 when an ice machine is mounted on the dispenser. The combined weight of the dispenser, ice and ice machine is more evenly distributed when the base area of the dispenser is in contact with the countertop. Part Number STH14 9/10...

  • Page 15: Serial Number Location

    Serial Number Location This number is required when requesting information from your local distributor. The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser. Label Serial Number Location Warranty Information Consult your local MBE Distributor for terms and conditions of your warranty.
  • Page 16 This Page Intentionally Left Blank Part Number STH14 9/10...

  • Page 17: Installation

    Installation General These instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipment Service Agent or call Manitowoc Beverage Equipment for information regarding start-up services. Important Failure to follow these installation guidelines may affect warranty coverage. Part Number STH14 9/10...

  • Page 18: Dimensions

    Dimensions ICE/BEVERAGE & COUNTER ELECTRIC DISPENSER DIMENSIONS Note: Graphic above is for illustration purposes only, and may not look like your unit. Part Number STH14 9/10...
  • Page 19 Part Number STH14 9/10...
  • Page 20 DROP-IN & CT DIMENSIONS Part Number STH14 9/10...
  • Page 21 Part Number STH14 9/10...
  • Page 22 FLEXTOWER DIMENSIONS MODEL FT-8/12/16 36.00" 14.00" 9.50" (91.5 cm) (35.6 cm) (24.2 cm) Part Number STH14 9/10...
  • Page 23 BLADE TOWER DIMENSIONS MODEL BLADE 17.30" 11.86" 10.75" 9.68" TOWER (44.0 cm) (30.2 cm) (27.3 cm) (24.6 cm) 3.29" 4.88" 7.39" 5.00" (8.4 cm) (12.4 cm) (18.8 cm) (12.7 cm) Part Number STH14 9/10...
  • Page 24 ICE/BEVERAGE & COUNTER ELECTRIC DISPENSER FOOTPRINTS Minimum Area for Cutout Maximum Area for Cutout NOTE: Footprint above is for illustration purposes only, and may not look like the bottom of your unit. Part Number STH14 9/10...
  • Page 25 Maximum Minimum MODEL CEV-30 14.50" 12.50" 8.00" 8.00" (36.8 cm) (31.7 cm) (20.3 cm) (20.3 cm) CEV-40 20.00" 12.50" 8.00" 8.00" (50.8 cm) (31.7 cm) (20.3 cm) (20.3 cm) M-45 8.00" 12.00" 8.00" 12.00" (20.3 cm) (30.5 cm) (20.3 cm) (30.5 cm) M-90 8.00"...
  • Page 26 DROP-IN & CT FOOTPRINTS DI/DIL-1522 & 2323 DI 1522 cut out width 15.25" (38.7 cm) DI/DIL 2323 cut out width 23.25" (59.1 cm) Part Number STH14 9/10...
  • Page 27 CT-6 Perimeter of CT-6 Base Cut Pattern in Counter Top 12.375" 4.625" 0.313" 1.625" 10.50" (31.43 cm) (11.75 cm) (0.80 cm) (4.13 cm) (26.67 cm) 1.50" 1.50" 3.625" 0.25" 1.938" (3.81 cm) (3.81 cm) (9.21 cm) (0.64 cm) (4.92 cm) 1.188"...
  • Page 28 CT-8 Perimeter of CT-8 Base Cut Pattern in Counter Top 23.25" 20.25" 15.25" 11.25" (59.1 cm) (51.44 cm) (38.74 cm) (28.58 cm) 4.75" 1.75" 1.56" 0.75" (12.07 cm) (4.45 cm) (3.96 cm) (1.91 cm) 1.50" 3.25" 2.50" 22.50" (3.81 cm) (8.26 cm) (6.35 cm) (57.15 cm)
  • Page 29 FLEXTOWER FOOTPRINT Supply Line Opening Through Bottom Front of Unit (Drainpan) (2X) 3.407" (2X) 5.75" (2X) 11.265" (2X) 5.265" (8.65 cm) (14.61 cm) (28.61 cm) (13.37 cm) (4X) Ø 0.25" 7.701" 13.627" (0.64 cm) (19.56 cm) (34.61 cm) NOTE: The FlexTower must be secured to the countertop using the four holes provided in the base of the unit and using the hardware provided.
  • Page 30 BLADE TOWER FOOTPRINT 4.50" 4.00" 0.25" 2.43" Ø 0.218" (11.43 cm) (10.16 cm) (0.64 cm) (6.17 cm) (0.55 cm) (4 places) 2.50" 4.00" 1.00" 7.55" 15.13" (6.35 cm) (10.16 cm) (2.54 cm) (19.18 cm) (38.43 cm) 4.82" 5.38" 6.38" (12.24 cm) (13.67 cm) (16.21 cm) Part Number STH14 9/10...

  • Page 31: Pre-Installation Checklist

    Pre-installation Checklist TOP MOUNTED ICE MACHINE INSTALLATIONS Location — Avoid placing the dispenser and/or ice machine near heat sources such as radiators, ovens, and direct sunlight. Clearances — Six inch (15.2 cm) clearance on all sides of the icemaker is needed. Front of icemaker to be flush with front of dispenser —...
  • Page 32 6" 6" 6" 6" 6" (15.2 cm) (15.2 cm) (15.2 cm) (15.2 cm) (15.2 cm) For full information about icemaker installation, including plumbing lines connections and electrical requirements, see the icemaker installation manual. Part Number STH14 9/10...

  • Page 33: Location

    Location The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not met, select another location. • The air temperature must be at least 50°F (10°C), but must not exceed 95°F (35°C). •...

  • Page 34: Drains

    Drains ICE & ICE/BEVERAGE DISPENSER DRAINS Drainage Through Bottom 90° Elbow Fitting Radiator Clamp Flexible Tubing Drainage Through Back Straight Fitting Radiator Clamp Flexible Tubing Rear View Rear Access for Drain Hose and Beverage Lines Part Number STH14 9/10...
  • Page 35 FLEXTOWER DRAIN Drainage Through Bottom 90° Elbow Fitting Radiator Clamp Flexible Tubing Drainage Through Back Straight Fitting Radiator Clamp Flexible Tubing Part Number STH14 9/10...
  • Page 36 Rear View Rear Access for Drain Hose and Beverage Lines Part Number STH14 9/10...
  • Page 37 BLADE TOWER DRAIN Flush Mount Drain — 020001388 NOTE: The Blade Tower can be set up to use an existing drain or an optional drain can be ordered for use with the tower. The illustration above shows the optional flush mount drain setup (Part Number 020001388).

  • Page 38: Water Supply

    Water Supply RECOMMENDED PLUMBING The plumbing diagram is printed on a white vinyl label, located above the inlet tubes for syrup and water. The plumbing diagram label can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.

  • Page 39: Setting Pressures

    Setting Pressures PRE-MIX PRESSURES Normal pre-mix pressure regulators must be set at 60 psi (4.14 bar). Diet pre-mix pressure regulators must be set at 40 psi (2.76 bar). If you are experiencing high foaming, decreasing the pressures may correct the problem. Spitting and popping usually requires slightly increasing the pressures.
  • Page 40 QUICKDRAW INSTALLATION Warning Personal Injury Hazardous Moving Parts Do not adjust regulator valve above 50 psig (3.45 bar). Recommended operating parameters are 40 - 50 psig (2.76 - 3.45 bar). NOTE: The Quickdraw unit requires a supply of CO The pressure requirement for the CO supply is 75 psig (5.17 bar).
  • Page 41 Internal/External Carbonator tank — Combines CO gas and tap water to form carbonated water. The “carbonator” is the carbonator tank, water pump and water pump motor. cylinder — Holds highly pressurized carbon dioxide (CO ). The CO cylinder is a steel or aluminum cylinder tank.
  • Page 42 This Page Intentionally Left Blank Part Number STH14 9/10...

  • Page 43: Component Identification

    Component Identification Typical Systems TYPICAL INTERNAL CARBONATION (IC) ICE/BEVERAGE DISPENSING SYSTEM Dispenser Carbonator Tank Carbonate, Non-carbonate Countertop Beverage Manifold Bag-In-Box Syrup B-I-B Syrup Syrup Carton Pump Tap Water Tap Water Cylinder TYPICAL EXTERNAL CARBONATION (AMBIENT) ICE/BEVERAGE DISPENSING SYSTEM Dispenser w/Coldplate Bag-in-box Countertop Syrup...
  • Page 44 TYPICAL INTERNAL CARBONATION (IC) CEV DISPENSING SYSTEM Carbonator Tank 1/3 hp Motor Post Chill Coil 125 gph Pump Evaporator Coil (Ice Bank) Dispenser Countertop Tap Water (50 psi [3.4 bar]) Syrup B-I-B Syrup Pump Tap Water (50 psi [3.4 bar]) Syrup NOTE: This is a simplified schematic to show the basic operation of the beverage system.
  • Page 45 CEV ELECTRONIC ICE & CARBONATION CONTROL Power Carbonator Compressor Power in Control Transformer Voltage Agitator Light Kit Selection Switch Compressor Common High Ice Carbonator Low Ice Ground Line Line 1.035" (2.63 cm) Part Number STH14 9/10...

  • Page 46: System Components

    System Components BLADE TOWER Dispensing Stainless Steel Valve Cabinet Drain Water Shut-off Flow Control Base Latch Pin Syrup Shut-off Water Flow Rate Adjustment Syrup Flow Rate Adjustment Mixer Block Latch Pin Part Number STH14 9/10...
  • Page 47 DROP-IN Merchandiser Valves Splash Panel Tower Drainpan Grid Key Switch Model/Serial Name Plate Drain Pan Ice Chest Cold Plate Model/Serial Name Plate Flex Manifold Plumbing Diagram Soda/Syrup Carbonator Inlet Lines Pump Deck Part Number STH14 9/10...
  • Page 48 5031453 RETAINER QUAD TUBE FM 020000473 CVR FRONT FM ICEPIC 020000493 CVR REAR FM ICEPIC 020000846 BRKT MNTG CENTER 020001033 PAD LED FM 020001034 LABEL LOGO SERVEND HORZ 020001035 LABEL FM GRAPHIC 20001153 BRKT WELDED FM Part Number STH14 9/10...
  • Page 49 FLEXTOWER Cosmetic Nozzle Splash Shield Grid Drain Pan Removable Rivet Control Board Program Button Water Valve Syrup Injection Shroud Touchpad Selection Areas Part Number STH14 9/10...
  • Page 50 FLAV’R-PIC (FRP-250 & FRP-250SCI) Selectable Ice Merchandiser Touch Pad Lower Merchandiser and Beverage Selection Touch Pads Nozzles Key Switch Nozzles Ice Chute Splash Drainpan Grid Panel Drainpan Part Number STH14 9/10...
  • Page 51 INTERNAL CARBONATORS Vertical Carbonator Level Probe Water Inlet Inlet Carb Water Outlet Pressure Relief Valve Horizontal Carbonator Pressure Water Inlet Inlet Relief Valve Electronic Carbonated Probes Water Outlet Part Number STH14 9/10...
  • Page 52 BAG-IN-BOX (B-I-B) SYSTEM Booster System Water Regulator (If Required) 40-55 psi From Water Supply (2.8-3.8 bar) Filter B-I-B Water to Carbonator Pump To Non-carbonated Water Inlet Barb Part Number STH14 9/10...

  • Page 53: Ice/Beverage And Counter Electric Dispensers

    Ice/Beverage and Counter Electric Dispensers Ice Bin on Ice Dispensing Units Merchandiser Soda Valves Key Switch Splash Carb/Non-Carb Panel Water Manifold and Syrup/Soda Inlet (Behind Splash Panel) Counter Drainpan Grid Drainpan Part Number STH14 9/10...
  • Page 54 MDH-402 (CI & SCI) INTERNAL CARBONATION DISPENSING SYSTEM NOTE: Cold carbonator deck must be within 10 ft (3.05 m) of unit to function properly. Cold carbonation deck must be placed on a level surface. Cold carbonation deck requires booster system if supply water pressure is below 40 psi (2.8 bar), or if two units are installed on the same water line.

  • Page 55: Maintenance

    Maintenance Cleaning ICE/BEVERAGE & COUNTER ELECTRIC DAILY CLEANING All cleaning must meet your local health department regulations. The following cleaning instructions are provided as a guide. ! Caution Use only warm soapy water to clean the exterior of the tower. Do not use solvents or other cleaning agents.
  • Page 56 4. Wash the grid, then rinse with clean water. Place the grid back in the drain pan. 5. Wash all exterior surfaces of the unit with warm water and a clean cloth. Wipe again with a clean, dry cloth. Clean the dispensing valves: 6.
  • Page 57 8. Clean nozzles and diffusers with soapy water and a soft bristle brush. 9. Clean the underside of the beverage valves with warm, soapy water. Rinse with clean damp towel. 10. Replace nozzles and diffusers on valves. 11. Turn on the key switch. ICE/BEVERAGE AND COUNTER ELECTRIC MONTHLY CLEANING Warning...
  • Page 58 - Motor shaft (Ice Dispensing Units) - Strip lids (where applicable) 5. Rinse all the parts in clean, running water. 6. Prepare 2 gallons (7.6 l) of sanitizing solution by mixing 1/2 ounce (14.2 g) of household bleach (that contains 5.25% sodium hypochlorite) with 2 gallons (7.6 l) of 120°F (48.9°C) water.

  • Page 59: Disassembly

    CLEANING CHECKLIST • Check CO supply. If CO supply is low, an arrow on the primary regulator gauge will point to a shaded area that reads “Low CO ” or “Change Cylinder.” • Check syrup supply. • Clean drain pan, grid, and splash panel. •...
  • Page 60 Beverage/Ice Dispenser Accessing a Dispenser Bin Top Mounted with a Manitowoc Ice Machine: 1. Remove the front panel of the ice machine. 2. Remove the ice deflection baffle. This will give you access to the dispenser bin. 3. If the Manitowoc ice machine is operating, wait for the sheet of ice to fall into the dispenser bin.
  • Page 61 4. On models without a top mounted ice machine, remove the plastic lid from the top of the dispenser. 5. Remove all ice from the dispenser. 6. Disconnect electrical power to the dispenser. 7. Remove agitator arm and paddlewheel pin. Non-front Serviceable Motor a.
  • Page 62 Front Serviceable 8. Remove paddle wheel, bin liner and paddle wheel area. 9. Move the front of the agitator to one side and slide the agitator forward until the rear of the agitator shaft is clear of the bushing. 10. Remove the agitator from the bin area. 11.
  • Page 63 DISASSEMBLE THE ROCKING CHUTE NOTE: For all Quickdraw units, refer to the Quickdraw Components section for ice chute information. 1. Loosen the two knurled fasteners that hold the merchandiser in place. 2. Remove the merchandiser. 3. Remove outer bracket. 4. Remove door lock. 5.
  • Page 64 BLADE TOWER How to Disassemble Tower Components NOTE: This tower consists of two (2) valves combined as one (1) with a mixer block, mixer tube, and mixer. One pre-mix valve (CMBECKER) and one (1) Flomatic 424 flow control base. Tower and Valve Disassembly: 1.
  • Page 65 Every Drip pan and Wash with mild detergent. drain hose Rinse with clean water. Every Quick Wash with mild detergent. disconnects Rinse with potable water. Weekly Outside, Wash with clean water and mild dispenser detergent. Wipe dry. cabinet Every 3 Syrup Sanitize each syrup circuit.
  • Page 66 Nightly Shutdown Procedure It is recommended that the following steps are followed to keep your Blade Tower clean and running properly; 1. Remove tower top piece to gain access to the valves. 2. Turn the syrup shut off valve to the OFF position on all valves (2 valves per tower).
  • Page 67 FLEXTOWER DAILY CLEANING Cleaning the grid, splash shield and drain pan: 1. Turn off the on/off rocker switch located on left side of the unit. Splash Shield Switch 2. Lift the grid and splash shield to remove them from the drain pan. 3.
  • Page 68 Cleaning the water valve nozzle and diffuser, cosmetic nozzle and syrup injection shroud assembly: 6. Remove the cosmetic nozzle, and then remove nozzle-diffuser assembly from water valve. 7. Rinse the cosmetic nozzle and water valve nozzle-diffuser assembly with warm, clean water. 8.
  • Page 69 QUICKDRAW COMPONENTS 1. Turn the beverage valve switch on the front left side to the off position. Ice Dispense Switch Beverage Valve Switch 2. Place a receptacle (bucket or large cup) under the ice dispense chute. 3. Place the ice dispense switch to MANUAL mode. The door will open and ice will fall into the bucket or cup.
  • Page 70 B. Push the bottom of chute to rear until it stops. C. Rock top of the chute forward until top of chute clears unit. Part Number STH14 9/10...
  • Page 71 5. Remove ice wheel: A. Pull cotter pin from the ice wheel axle. B. Grasp handle of the pin on the right side, pulling until the ice wheel is loose. Part Number STH14 9/10...
  • Page 72 6. Mix a solution of mild detergent to clean the Quickdraw components. Using the detergent solution and a soft bristle brush or clean cloth, clean the following components: - Ice wheel - Cup locator - Quickdraw chamber - Door - Ice chute cover 7.
  • Page 73 11. Place the ice dispense switch to the AUTO position, and place the beverage valve switch to the ON position. 12. Check for proper operation. SELECTABLE ICE CRUSHER DISASSEMBLY Before servicing or cleaning any part of the Selectable Ice unit be sure to unplug it from its power source. In order to access the module and crusher you must first remove the merchandiser by taking out the two screws located at the top of the merchandiser.
  • Page 74 3. Remove the ice chute by pulling the cotter pin out on the right side of the chute rod and pulling the chute rod toward the left side of the dispenser. Cotter Pin Chute Rod Decorative Chute 4. Remove the crushed ice and cube ice doors from the dispenser by lifting the solenoid arms up and pushing the doors back to disengage the door from the solenoid arm.
  • Page 75 5. Remove the crusher drip pan by pulling it forward. 6. Remove the ice crusher blade assembly from the crusher housing. A. Unlock the crusher hub/blade assembly from the crusher housing by pushing locking tab in, and rotating the hub/blade assembly clockwise.
  • Page 76 C. Rotate the knob on the crusher axle so it is in a vertical position. (This will ensure the rotating blades will not interfere with pulling the hub/blade assembly from the housing.) D. Now the hub/blade assembly will be free from the housing and you will be able to completely remove the hub/blade assembly from unit.
  • Page 77 REASSEMBLE THE ICE CRUSHER ASSEMBLY Crusher Housing Stationary Blades Axle Knob Hub/Blade Assembly 1. Insert the hub/blade assembly into the ice crusher housing. When inserting the hub/blade assembly you must align the stationary blades with the locating slots in the ice crusher housing. 2.
  • Page 78 4. To lock the hub/blade assembly into the housing, rotate the crusher hub/blade assembly counterclockwise until the locking tab snaps into place and the crusher hub/blade assembly is secure. 5. Replace the crusher drip pan. Cotter Pin Chute Rod Decorative Chute 6.

  • Page 79: Replacement

    Replacement NON-FRONT SERVICEABLE GEAR MOTOR REMOVAL These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly. 1. Disconnect power from the electric receptacle. 2.
  • Page 80 FRONT SERVICEABLE GEAR MOTOR REMOVAL These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly. 1. Unplug the dispenser. 2. Unplug the motor. 3.
  • Page 81 6. New motor must have the same alignment (within 15 degrees). 7. To get correct alignment you can do one of two things: a. Turn drive shaft with an adjustable wrench, being careful not to damage the drive shaft. b. Plug in the unit, plug in the motor and use the ice dispense switch to move the drive shaft into correct alignment.

  • Page 82: Sanitizing

    Sanitizing BEVERAGE SYSTEM CLEANING Warning Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could create a health hazard. Warning When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn. Sanitize the beverage system at initial start-up as well as regularly scheduled cleaning.
  • Page 83 - Bucket 3 — mix a solution of unscented bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supply 100 PPM available chlorine (1/4 oz. [7.1 g] bleach to 1 gallon [3.8 l] water). 2.
  • Page 84 5. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet. 6. Connect Bucket 2 to system. 7. Draw detergent solution through system until solution is dispensed.
  • Page 85 17. Replace nozzles, diffusers and valve parts. 18. Connect Bucket 1 to system. 19. Draw rinse water through system until no presence of sanitizer is detected. 20. Attach syrup connectors to B-I-Bs. 21. Draw syrup through system until only syrup is dispensed.
  • Page 86 7. Remove valve nozzle and diffuser as shown in Daily Cleaning instructions. Using a plastic brush or a soft cloth and warm water, scrub the nozzle, diffuser, bottom of the dispensing valve and cup lever, if applicable. 8. Place removable valve parts (EXCEPT solenoids) in sanitizing solution for 15 minutes.

  • Page 87: Shipping, Storage And Relocation

    Shipping, Storage and Relocation ! Caution Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.
  • Page 88 This Page Intentionally Left Blank Part Number STH14 9/10...

  • Page 89: Operation

    Operation Blade Tower Brixing NOTE: Each tower consists of two valves combined as one with a mixer block, mixer tube and mixer. One Pre-ME valve (CMBEGKER) and one Flomatic 424 Flow Control Base Set water flow rate first: 1. Turn off syrup shut-off at post-mix (424) valve block.

  • Page 90: Cev Electronic Ice & Carbonation Control

    CEV Electronic Ice & Carbonation Control Element Function Voltage Selection Switch • Switch is used to select voltage, (Red Side Switch) 115 Volt or 230 Volt option. • When switch is in 115 Volt = 115 Volt Position position the operating voltages are 100 Volts 50 Hertz and 120 Volts 60 Hertz.
  • Page 91 Element Function Carbonator Switch • Switch supplies power to the (Switch in OFF position for carbonator float switch and green External Carb. and Juice Carbonator LED only. units, which turns off green carbonator LED.) Green Carbonator LED • The green carbonator LED (Turned off on External illuminates when carbonator Carb.
  • Page 92 Element Function Refrigeration Compressor • There are three wires from the ice Output bank probe to the control box. The white wire connects to the low ice bank probe pin (probe pin nearest evaporator coil). All three probe pins must be immersed in water to initiate the refrigeration cycle.

  • Page 93: Flavor Magic Programming

    Flavor Magic Programming To exit the program mode at any time hold the program button for >3 seconds and the controller will switch to the dispense mode. The program mode can only be accessed by pressing the program button during the first five seconds of initial power up. Program Button Display...
  • Page 94 PURGE/SANITIZE Purge/Sanitize mode allows the user to purge air from the syrup lines during initial start-up. The second function of this mode is to energize the valves to move sanitizer through all syrup lines automatically. Enter the Purge/Sanitize Mode by press the program button until “P –...
  • Page 95 CHANGING NUMBER OF ACTIVE FLAVORS To line up flavors with valves, note that valve outlets number from left to right 1…2…3…4. Touch pad flavor tab is numbered as shown below. Connect vinyl tube from outlet 1 and dispense with flavor tab 1, etc. The current Flavor Magic control board is set up in the 4 flavor default mode.
  • Page 96 8. A flavor tab for the 4th flavor will have to be added to the touch pad. To do this, obtain one (1) P/N 5030780 20 flavor decal pad. Remove the P/N 5031579 decal overlay and add the 4th flavor tab as well as replace any flavor tabs which came off when removing the decal overlay.

  • Page 97: Flav'r-Pic External Programming

    TIME DELAY AFTER DISPENSE A time delay can be programmed into the control board which will prevent the system from dispensing another flavor for a period of from 0 to 10 seconds following a dispense. The default is 0 seconds. Enter the Time Delay mode by pressing the program button until “d L A Y”...
  • Page 98 F2 F4 F6 F8 Right Left Left Carb/ Right Hidden Hidden Non-Carb Carb/Non- Touchpad Touchpad Carb Button Button FRP-250 with out Flavor Shots NOTE: The buttons for FRP units without flavor shots are located in the same area, but are hidden. 3.
  • Page 99 If brix adjustments are needed you will have to remove the merchandiser to make the mechanical adjustments. Please see PROGRAM MODE 2 in this section for internal brixing instructions using the control board and the Brixing Procedure for detailed instructions on brixing the FRP-250. CRUSHED OR CUBED DEFAULT This selectable ice option will allow the unit to always default to either cube or crushed ice or remain at the...

  • Page 100: Flav'r-Pic (Frp-250) Programming

    Flav’R-Pic (FRP-250) Programming PROGRAM MODE 1 Carb/Non-Carb & Flavor Shot Duration Settings Mode 1 Carb/ Left Side Right Side Brixing non-Carb and Program Program Info Flavor Shot Button Button Durations Mode 1 displayed above, allows you to select your carb/non-carb settings for dispense points N3 (Nozzle 3) through the left control board and/or N4 (Nozzle 4) with the right control board.
  • Page 101 N3 & N4 Carbonated or Non-Carbonated Drinks F2 F4 F6 F8 Left Flavor Left Carb/ Right Right Flavor Shots Non-Carb Carb/Non- Shots Carb FRP-250 with Flavor Shots F2 F4 F6 F8 Right Left Left Carb/ Right Hidden Hidden Non-Carb Carb/Non- Touchpad Touchpad Carb...
  • Page 102 Flavor Shot Dispense Duration 1. Choose a control board. If programing flavor shots for N2 (Nozzle 2) use the left control board, if programming shots for N5 use the right control board. Flavor shot dispense points are designated by a blue nozzle. 2.
  • Page 103 PROGRAM MODE 2 Brixing Mode 2 displayed above, puts your Flav'R-Pic into brix mode. In this setting when a corresponding touch pad is pressed, water or syrup will be dispensed for a fixed duration in order to set your ratios using a standard brix cup and making adjustments to the mechanical valves.
  • Page 104 PROGRAM MODE 3 Light Sequences Mode 3 displayed above, allows you to set the light sequence for the touch pad LEDs. Follow the steps below to place the board into this mode and set sequences. 1. Choose a control board. If setting the light sequence for the touch pad area on the left use the left control board, or if you are setting them for the right, use the right control board.

  • Page 105: Flav'r-Pic (Frp-250) Brixing Procedure

    S12 = Chaser left to right S11 = Chaser right to left S10 = Off all S9 = Flash outside to center, Flavor Shot Off Important When installed on a FRP without flavor shots the lighting sequence S8 & S9 should be used. All other units are set to S1 &...
  • Page 106 PLACING A CONTROL BOARD INTO BRIX MODE NOTE: See Program Mode 2 for Program Mode Operations. 1. Prior to brixing be sure all water and syrup lines are connected to the system and purged. Ensure that syrup and water are available. 2.
  • Page 107 Left Board Right Board C1 - Valve 8 C3 - Valve 4 C2 - Valve 11 C4 - Valve 1 NC2 - Valve 11 NC3 - Valve 4 S1 - Valve 8 S9 - Valve 15 S2 - Valve 9 S10 - Valve 3 S3 - Valve 9 S11 - Valve 3...
  • Page 108 LEFT SIDE RIGHT SIDE CONTROL BOARD CONTROL BOARD Valve Controls - C1, C2, NC2, Valve Controls - C3, C4, NC3, Valve 7 S1-S8, F1-F4 S9-S16, F5-F8 Valve 14 Valve 15 Valve 6 Valve 5 Valve 13 Valve 12 Valve 8 Valve 9 Valve 10 Valve 11...
  • Page 109 LEFT SIDE RIGHT SIDE CONTROL BOARD CONTROL BOARD Valve 7 Valve Controls - C1, C2, NC2, Valve Controls - C3, C4, NC3, S1-S8, F1-F4 S9-S16, F5-F8 Valve 14 Valve 15 Valve 6 Valve 5 Valve 13 Valve 12 Valve 8 Valve 9 Valve 10 Valve 11...
  • Page 110 4. The correct volume should be 5 oz. (147.86 cc) during the fixed dispense in Mode 2. If adjustment is needed to attain this volume, make adjustments to the left side of valve 8 (C1) adjustment screw as needed until flow rate is satisfactory. NOTE: The touch pad mount can be tilted forward in order to give you better access to the valves.
  • Page 111 Nozzle 1 (N1) Water & Syrup Brixing 1. With the left control board set to brix mode and displaying a 2 you can now brix the carbonated water for N1 (Nozzle 1) located at the far left hand side of the unit. 2.
  • Page 112 Nozzle 2 (N2) Water & Syrup Brixing This is a flavor shot dispense point, designated so by its blue nozzle, no brixing is needed. Either a 1 or 2 second dispense duration can be selected in program Mode 1 from the left side control board. (See Flav’R-Pic External Programming for more information.) Nozzle 3 (N3) Carb/Non-Carb Water &...
  • Page 113 7. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the foam front of the unit showing the position of each valve and syrup port. See the plumbing diagram. 8. Move to another nozzle or, if you are finished brixing, return the control board to the dispense mode by pressing the program button and holding for 3 seconds or until the LED displays 0.
  • Page 114 7. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the foam front of the unit showing the position of each valve and syrup port. See the plumbing diagram. 8. Move to another nozzle or, if you are finished brixing, return the control board to the dispense mode by pressing the program button and holding for 3 seconds or until the LED displays 0.

  • Page 115: Flextower Programming Modes

    6. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the foam front of the unit showing the position of each valve and syrup port. See the plumbing diagram. 7. Move to another nozzle or, if you are finished brixing, return the control board to the dispense mode by pressing the program button and holding for 3 seconds or until the LED displays 0.
  • Page 116 THE 6 PROGRAMMING MODES ON FLEXTOWER CONTROL BOARD Program Mode 1= Manual Dispense Mode Program Mode 2= Timed Dispense Mode or Flavor Adder Mode Program Mode 3= Water Calibration Mode Program Mode 4= Syrup Calibration Mode Program Mode 5= Touchpad Configuration Mode Program Mode 6= Touchpad LED Light Sequencing Mode To Access Programming Modes...
  • Page 117 Timed Dispense Mode (Flavor Adder Dispensed) Once in program mode (2), the control board LED displays (2). Press any touchpad selection area three times in less than three seconds and selection area LED lights will blink three times to indicate the touchpad area has been programmed for timed dispense.
  • Page 118 Touchpad Configuration Mode 8 Selection Area 4 Selection Area Once in program mode (5), the control board LED displays (5). Press the first and last touchpad selection areas on both touchpads. The touchpad LED lights sequence through all the touchpad selection areas indicating the touchpad has been configured.
  • Page 119 touchpad has been configured for LED light sequencing off mode. After configuring the LED light sequencing for touchpads, either enter another program mode or exit the programming modes, which will save programming mode changes. Touchpad LED Light Sequencing Mode (4 Selection Area Touchpad) Once in program mode (6), the control board LED displays (6).

  • Page 120: Adjustments

    Adjustments QUICKDRAW ICE PORTION ADJUSTMENTS The Quickdraw ice dispensing system has adjustable ice portion sizes. Follow the directions below to set the ice portion size. Each portion size must be checked according to customer specification at the time of installation. Part Number STH14 9/10...
  • Page 121 1. To set the ice portion sizes, press the program switch 1 time in 3 seconds. The display will read “0001”. 2. Press the ice portion size that is to be adjusted. Once the portion size that is to be adjusted is pressed, the display will show the present pulse setting for that size.
  • Page 122 The Quickdraw assembly is adjustable to assure the wheel will always move freely. The assembly has two adjustment screws that can be adjusted in or out to align where the ice wheel axle goes through the sensor board and the ice chute. ROCKING CHUTE ICE DELIVERY SWITCH ADJUSTMENT To properly adjust the switch, first unplug the power...
  • Page 123 Door Stops 1/16" 1/4" Door Door Lock The left side of the rocking chute has a tab that pushes up on the ice delivery switch. To adjust it, use needle nose pliers and bend the arm of the switch up or down in order to change the point where the tab makes contact with the switch arm.

  • Page 124: Agitation Timer

    Agitation Timer The timer is non-adjustable and is set to agitate the ice for 3 seconds every 3.5 hours. Activating the dispenser will reset the timer. After 3.5 hours of non-use, the timer will energize the dispenser motor. The LED tells the technician in which mode the timer is operating.

  • Page 125: Troubleshooting

    Troubleshooting This Troubleshooting section has been developed to assist you in determining what the probable cause for any particular problem you may experience with your ice/beverage system could be. It then advises of the proper corrective action to be taken to remedy that problem.
  • Page 126 Problem Possible Cause To Correct Ice dispenses Misaligned Adjust microswitch. continuously microswitch Agitation timer set Test agitation timer. incorrectly Thumping noise or Shaved ice clusters Remove clusters, discover why irregular sound at in the bin ice is shaving, and then repair. a particular area of the dispenser Dispensing...
  • Page 127 DRINKS Condition Investigation Check Correction Warm drinks Is the Power switch Move switch to ON compressor off or position. running? No Compressor switch off Ice bank control Check / replace (CEV) control box. Compressor Check / replace overload overload. Start relay Check / replace relay.
  • Page 128 Condition Investigation Check Correction Syrup and No pressure Out of CO Install fresh tank. plain water HP regulator Adjust HP regulator to only out of the proper setting. dispensing adjustment Defective HP Check/repair/replace regulator HP regulator. line Check/repair/replace pinched, kinked line.
  • Page 129 PUMP Problem Possible Cause Correction Pump motor does Black and/or red Remove probes and bend not pump probe shorted straight or replace with new probe(s). Problem with motor Check line voltage first. Check or motor wiring AC voltage across load terminals on Liquid Level Control.
  • Page 130 Problem Possible Cause Correction Pump motor starts Black (Low) Lead Verify connections and and stops, short wire is open or continuity of black wire from cycles, as soon as disconnected Liquid Level Control Board to water level drops Probes on Carb Tank. below Red (High) probe Pump motor starts...

  • Page 131: Blade Tower

    BLADE TOWER Condition Investigation Check Correction Water Only No Pressure BNB Fittings Clean and Sanitize. Dispensing Clogged Tank Fittings Clean and Sanitize. Clogged No Power Check Power Supply. Syrup and Carbonator Check Liquid Level Replace Control. only Control Board Dispensing For Clogging One Valve Pre-Mix Valve...
  • Page 132 FLEXTOWER Condition Investigation Check Correction No power at Electrical circuit ON/OFF switch Switch to ON unit position/replace defective switch. Plugged into Plug in power cord. power source Circuit breaker Determine source tripped of overload. Power supply Replace power inoperative supply. 24 volt connector Check connection/ from power source...
  • Page 133 Condition Investigation Check Correction Syrup only Water circuit No water pressure Check source water dispensing supply. Water pressure too Have location check plumbing and/or install water booster unit. Water line Check water line restricted from water source. Water lines off Reattach water water pump lines.
  • Page 134 FLAVOR MAGIC & FRP-250 FLAVOR SHOTS Problem Possible Cause Corrective Action Flavor shot syrup Syrup supply Replace syrup. does not dispense depleted when flavor button supply depleted Replace CO is pressed B-I-B disconnect Tighten and/ or clean B-I-B loose or packed with disconnect.
  • Page 135 SELECTABLE ICE Problem Possible Cause To Correct DISPENSER DOES No power Check power source and NOT DISPENSE power cord. CRUSHED ICE Loose wire in Check wiring. electrical system Nothing is heard Dispense switch faulty Replace switch. Crusher Motor Faulty Replace Motor/Gear Box. Dispenser Safety Assure Merchandiser is Switch Open...
  • Page 136 MDH-302 AND 402 ICE PIC Condition Investigation Check Correction Dispenser Nothing is heard No power to Check power source does not dispenser and power cord. dispense Loose wiring Check wiring. crushed ice Dispense switch Replace switch. faulty Crusher Motor Replace Motor/Gear faulty Box.

  • Page 137: Liquid Level Control

    Liquid Level Control START START Does Does Pump Pump motor motor come come on? Is pump Remove red Remove red Is pump motor and black and black motor operation wires from wires from operation intermittent LLC. LLC. intermittent Does Does Black and/or red probe Short “H”...

  • Page 138: Diagnosing A Defective Carbonator

    Diagnosing a Defective Carbonator Go to the dispensing faucet (valve.) 1. Blowing gas is a carbonator problem. A. Unplugged B. Pump C. Motor D. Switching device E. Water off — Noisy pump F. Filters clogged — Noisy pump 2. Syrup mixing w/plain water is a pressure problem. A.

  • Page 139: Component Specifications

    Component Specifications Warning All wiring must conform to local, state and national codes. Electrical Requirements Refer to Ice Machine Model/Serial Plate for voltage/ amperage specifications. VOLTAGE The standard voltage for S/SV/SVI/NGF/FRP Series dispensers is 120VAC-60Hz. A power cord is provided with 120VAC-60Hz models only.
  • Page 140 Minimum Circuit Amperage Chart Important Due to continuous improvements, this information is for reference only. Please refer to the dispenser serial number tag to verify electrical data. Serial tag information overrides information listed on this page. Minimum Dispenser Voltage/Cycle Circuit Amps CEV-30, CEV-40 120/60 208-230/60,...

  • Page 141: Grounding Instructions

    Grounding Instructions Warning The beverage/ice machine must be grounded in accordance with national and local electrical codes. This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 142 Warning When using electric appliances, basic precautions must always be followed, including the following: a. Read all the instructions before using the appliance. b. To reduce the risk of injury, close supervision is necessary when an appliance is used near children.

  • Page 143: Pump Deck Wiring

    Pump Deck Wiring The supply cord is equipped with a three prong 5-15P. When a Ground Fault Circuit Interrupter (GFCI) is required by code, a breaker type protector must be used. We do not recommend GFIC outlets as they are known for more intermittent nuisance trips than panel breakers.

  • Page 144: Water Supply

    Water Supply RECOMMENDED PLUMBING The plumbing diagram is printed on a white vinyl label, normally located above the inlet tubes for syrup and water. The plumbing diagram label can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.
  • Page 145 PRESSURE SPECIFICATIONS Min. Max. Incoming Water 40 psi 70 psi static Pressure (2.75 bar) (4.83 bar) Plain Water Pressure 55 psi 65 psi static to Carb Tank (3.79 bar) (4.48 bar) Ambient 40°F 105°F Temperature (4°C) (41°C) Pressure 90 psi 100 psi (Primary) (6.21 bar)
  • Page 146 NOTE: For FlexTower applications, a plain water supply capable of delivering 100 GPH (378.5 liters/hr) with a minimum dynamic water pressure of 40 psi (2.75 bar) and a maximum static water pressure of 80 psi (5.5 bar) is required to provide water for the non carbonated beverages.

  • Page 147: Charts

    Charts Flavor Magic Logic Matrix Prog & cal mode can only be System power accessed during first 5s after power up to protect data from accidental change Prog Prog button pressed button pressed? Count down 4,3,2,1,0 Change active flavors to 3 or 4 (Default value 3) 5s reached? Display shows...
  • Page 148 Programming Loop Display Flavor Prog button shows pressed? pressed? Display current value of time delay 3.0 (Default value 1s) Range 0-10s Display Flavor 1 pressed shows inc delay Display Flavor 3 pressed shows inc delay Prog button Prog button pressed 3s? pressed? Display shows...
  • Page 149 Programming Loop (continued from previous page) Prog button Prog button pressed pressed? Display Flavor 3 shows pressed dec delay 1s Flavor 2 Display pressed inc shows delay 1s Display current value of time delay 1.0 (Default value 0s) Range 0-10s Flavor Prog button pressed?

  • Page 150: Flav'r-Pic (Frp-250) Logic Matrix

    Flav’R-Pic (FRP-250) Logic Matrix System power on (24V from transformer) Energize Touchpad (active) Carb/Non-carb Mode (Brand only) Touchpad LEDs (sync w/other touchpad) Cont. LED - carbonated Flash LED (0.5s on/off) - plain Tap touchpad to switch Brand Program Mode? LCD display Prog button Brand or Flavor? pressed >...
  • Page 151 FLAV’R-PIC (FRP-250) CONTROL BOARD, VALVE, TOUCH PAD MATRIX Part Number STH14 9/10...
  • Page 152 This Page Intentionally Left Blank Part Number STH14 9/10...

  • Page 153: Diagrams

    Diagrams Blade Tower Plumbing SINGLE TOWER Installation Kit (020001441) 020001403 Pressurized 00861302 Filtered Water Supply Primary Carb Pump Carb Tank Circ Pump Part Number STH14 9/10...
  • Page 154 TWO TOWER Installation Kit (020001441) 020001403 00861302 Tee Kit (020001411) Pressurized Filtered Water Supply Primary Carb Pump Carb Tank Circ Pump Part Number STH14 9/10...
  • Page 155 THREE TOWER Installation Kit (020001441) 020001403 Tee Kit 00861302 (020001411) Tee Kit (020001411) Primary Carb Pump Pressurized Carb Filtered Tank Water Circ Supply Pump Part Number STH14 9/10...

  • Page 156: Cev-30I & Cev-30E Plumbing

    CEV-30i & CEV-30e Plumbing NOTE: 1. All valves are carbonated water as shipped from factory. 2. Check valve supplied with unit is installed in the non-carbonated water line inlet. The flow direction arrow should point into the stainless steel line. Part Number STH14 9/10...
  • Page 157 NOTE: 1. All valves are carbonated water as shipped from factory. 2. Check valve supplied with unit is installed in the non-carbonated water line inlet. The flow direction arrow should point into the stainless steel line. Part Number STH14 9/10...

  • Page 158: Cev-40I & Cev-40E Plumbing

    CEV-40i & CEV-40e Plumbing NOTE: 1. All valves are carbonated water as shipped from factory. 2. Check valve supplied with unit is installed in the non-carbonated water line inlet. The flow direction arrow should point into the stainless steel line. Part Number STH14 9/10...
  • Page 159 CEV-30j Plumbing NOTE: 1. Minimum water pressure of 40 psi is needed to attain a 1-1/2 oz/sec flow rate. 2. Minimum water pressure of 55 psi is needed to attain a 2-1/2 oz/sec flow rate. 3. If water pressure varies by ±20 psi the valve brix will not be maintained.

  • Page 160: Ct-6 Plumbing And Wiring

    CT-6 Plumbing and Wiring Part Number STH14 9/10...

  • Page 161: Plumbing And Wiring

    CT-8 Plumbing and Wiring Part Number STH14 9/10...

  • Page 162: Cf-1522 Plumbing

    CF-1522 Plumbing CF-1522 4 Valve Plumbing Conversion for non-carbonated flavor 1. De-pressurize system. 2. Remove drain grid, splash panel and drainpan to access insulated lines. 3. Cut carb water line (in tower) to valve to be converted and cap. 4. Disconnect syrup line to valve being converted. 5.
  • Page 163 Cut / cap carb water line Re-plumb syrup line to water side of valve Ambient syrup line into unit and to valve NOTE: Tapping into existing water line too close to the pump deck can result in starving the valve when the carbonator cycles.

  • Page 164: Di-1522 Post-Mix Plumbing

    DI-1522 Post-mix Plumbing SERVEND RECOMMENDED PLUMBING: DI-1522 IC 2-1-1-2 Right to Left Detail A NOTE 1: A. Plain water to the carbonator B. Carb water to coldplate post-chill NOTE 2: For 5(4) vale unit: – Inlet syrup number 6(6.5) isn’t used –...

  • Page 165: Di/Dil-2323 6 Valve Post-Mix Plumbing

    DI/DIL-2323 6 Valve Post-mix Plumbing SERVEND RECOMMENDED PLUMBING: DI-1522 PREMIX 1-1-1-1-2 Flex Left to Right For 6 Valve Units 3/4" NPT Drainpan Valve Locations Drain 3/4" NPT Coldplate Relief Valve Drain Carbonabor Carbonabor Bottom View Ambient Carbonation A = Carbonated water...

  • Page 166: Di/Dil-2323 8 Valve Post-Mix Plumbing & Variety Valve

    DI/DIL-2323 8 Valve Post-mix Plumbing & Variety Valve SERVEND RECOMMENDED PLUMBING: DI/DIL-2323 *Optional Dual Flavor Valve* 8A Ambient 8B Thru Coldplate *Optional* Variety Valve Optional Variety Valve On Valve 6 1 – Water (Thru Coldplate) 2 – Syrup (Ambient) 3 – Syrup...

  • Page 167: Di/Dil-2323 10 Valve Post-Mix Plumbing

    DI/DIL-2323 10 Valve Post-mix Plumbing SERVEND RECOMMENDED PLUMBING: DI/DL-2323 4-2-1-1-2 Flex Right to Left 3/4" NPT Drainpan Drain 3/4" NPT Coldplate Drain Bottom View For Assistance Call 5011511-0 812-246-7000 Operation: Manifold to Change to Carbonated or Non-carbonated water 1. Rotate plunger 180° using a 5/32"...

  • Page 168: Di/Dil-2323 6 Valve Pre-Mix Plumbing

    DI/DIL-2323 6 Valve Pre-mix Plumbing SERVEND RECOMMENDED PLUMBING: DI/DL-2323 Valve Locations 3/4" NPT Drainpan Drain 3/4" NPT Coldplate Drain Bottom View For 5 Valve Unit: Inlet 6 is Not Used Valve 6 is Not Used Inlet Line Locations For Assistance Call...

  • Page 169: Flavor Magic Plumbing

    Flavor Magic Plumbing B-I-B Rack Configuration 2 x 4 B-I-B Rack Flavor 5 Flavor 1 1 x 3 B-I-B 2 x 3 B-I-B Rack Flavor 6 Flavor 4 Flavor 2 Flavor 1 Flavor 1 Flavor 5 Flavor 2 Flavor 2 Flavor 7 Flavor 3 Flavor 6...

  • Page 170: Frp-250 Plumbing Diagram

    FRP-250 Plumbing Diagram C1 / C2/ NC2 C3 / C4/ NC3 S1-S8 / F1-F4 S9-S16 / F5-F8 CONTROL BOARD CONTROL BOARD LEFT SIDE RIGHT SIDE C2 NCS2 C3 NCS3 S11 S10 S15 S14 LEFT BEVERAGE VALVES RIGHT BEVERAGE VALVES C2 / NC2 C3 / NC3 LEFT TOUCHPADS RIGHT TOUCHPADS...

  • Page 171: Frp-250 & Frp-250Sci Tubing Layout

    FRP-250 & FRP-250SCI Tubing Layout Part Number STH14 9/10...

  • Page 172: Ft-8 Plumbing

    FT-8 Plumbing FT-8 Recommended Plumbing Plain Water Recirculation Connections Syrup 4 Syrup 5 Syrup 3 Syrup 6 Syrup 2 Syrup 7 Syrup 1 Syrup 8 Syrup Water Valve Valves Syrup 4 Syrup 5 Syrup 3 Syrup 6 Syrup 2 Syrup 7 Syrup 1 Syrup 8 Syrup Injection...

  • Page 173: Flextower Water Recirculation Pump Flow

    FlexTower Water Recirculation Pump Flow Inlet Ice Drink Potable Dispenser Water Supply Pump Carb FlexTower Water Chiller Flow Refrigerated Cooler Inlet Plain Water Cooling Coil Potable Water Supply Pump Carb Part Number STH14 9/10...

  • Page 174: Mdh-302 12 Valve Plumbing

    MDH-302 12 Valve Plumbing Carb Water (A) (See Note) Plain Water #6 Syrup #5 Syrup #4 Syrup #3 Syrup #2 Syrup #1 Syrup Part Number STH14 9/10...

  • Page 175: Mdh-402 16 Valve Plumbing

    MDH-402 16 Valve Plumbing Part Number STH14 9/10...

  • Page 176: Mdh-402 20 Valve Plumbing

    MDH-402 20 Valve Plumbing Part Number STH14 9/10...

  • Page 177: S/Sv150 6 Valve Diagram

    S/SV150 6 Valve Diagram PLUMBING: 2-1-1-2 MANIFOLDING *OPTIONAL* VARIETY VALVE ON #3 INTERNAL CARBONATOR TANK 1 – WATER (THRU COLDPLATE) VALVES “SYRUP LINES NOT SHOWN” 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 4 – SYRUP (THRU COLDPLATE) VALVES CIRCUITS Manifold: Change to carbonated or non-carbonated water.

  • Page 178: S/Sv200/250/Sv-250Qd 8 Valve Diagram

    S/SV200/250/SV-250QD 8 Valve Diagram PLUMBING: 3-1-1-1-2 MANIFOLDING *OPTIONAL* VARIETY VALVE ON #4 NOTE: SYRUP LINES NOT SHOWN 1 – WATER (THRU COLDPLATE) VALVES 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) VALVES 1,2,3 4 – SYRUP CIRCUITS (THRU COLDPLATE) CARBONATOR OUT TO POST-CHILL Manifold: Change to carbonated or non-carbonated water.
  • Page 179 NGF-250 & NGF-250QD 8 Valve Diagram Pre-Chill Out to Carbonator Vlv 1, 2, & 6 Carbonator out to Post-Chill Part Number STH14 9/10...

  • Page 180: Flex Manifold Diagrams

    Flex Manifold Diagrams FLEX MANIFOLD — 6 VALVE Operation: Manifold to Change to Carbonated or Non-carbonated water 1. Rotate plunger 180° using a 5/32" allen wrench. 2. Pull plunger up to get non-carb water. Push plunger down to get carb. water. 3.

  • Page 181: Cev Wiring

    CEV Wiring CEV-30i & 40i 115V 60HZ CEV-30 & CEV-40 Internal Carbonation Optional Light Kit 115 Volt 60 Hz Wiring Diagram White Merchandiser Lamp Black Black Black Lamp Ballast Starter White Black Power Carbonator Ice Bank Probe Control White Compressor White Black Power In...
  • Page 182 CEV-30e & 40e 115V 60HZ CEV-30 & CEV-40 External Carbonation & Non-carbonated 115 Volt 60 Hz Wiring Diagram Optional Light Kit White Merchandiser Lamp Black Black Black Ballast Lamp Starter White Black Power Carbonator Ice Bank Probe Control White Compressor White Black Power In...
  • Page 183 CEV-30i & 40i 208/230V 60HZ CEV-30 & CEV-40 Internal Carbonation 208/230 Volt 60 Hz Wiring Diagram Optional Light Kit White Merchandiser Lamp Black Black Black Ballast Lamp Starter Black White Power Switch Carbonator (On) (On) Ice Bank (Off) (Off) Probe Control White Compressor...
  • Page 184 CEV-30e & 40j 208/230V 60HZ CEV-30 & CEV-40 External Carbonation & Non-carbonation 208/230 Volt 60 Hz Wiring Diagram Optional Light Kit White Merchandiser Lamp Black Black Black Ballast Lamp Starter Black White Power Switch Carbonator (On) (On) Ice Bank (Off) (Off) Probe Control...
  • Page 185 CEV-30i & 40i 220/240V 50HZ CEV-30 & CEV-40 Internal Carbonation 220/240 Volt 50 Hz Wiring Diagram Optional Light Kit White Merchandiser Lamp Black Black Black Ballast Lamp Starter Black White Power Switch Carbonator (On) (On) (Not Used) Ice Bank (Off) (Off) Low Water Probe...
  • Page 186 CEV-30e & 30j 220/240V 50HZ CEV-30 & CEV-40 External Carbonation & Non-carbonation 220/240 Volt 50 Hz Wiring Diagram Optional Light Kit White Merchandiser Lamp Black Black Black Ballast Lamp Starter Black White Power Switch Carbonator (On) (On) (Not Used) Ice Bank (Off) (Off) Low Water...

  • Page 187: Cf Drop-In Series Wiring

    CF Drop-In Series Wiring CF-1522 115V Part Number STH14 9/10...

  • Page 188: Drop-In Wiring

    Drop-in Wiring DI-SERIES IC 110V Valve Connection Ground to Unit Optional Light Kit Optional CO Starter Base Switch Alarm Black White Black Black Ballast Light Socket Sensor Green (Typ. 2) Run Down PVC Pipe Light Black Carbonator Green Green White Yellow Yellow Black...
  • Page 189 DI-SERIES IC 220-230V Valve Connection Ground to Unit Optional Light Kit Optional CO Starter Base Switch Alarm Black White Black Black Ballast Light Socket Sensor Green (Typ. 2) Run Down PVC Pipe Light Black Carbonator Green Green White Yellow Yellow Black Yellow Yellow...
  • Page 190 DI-SERIES AMBIENT 110V Valve Connection Ground to Unit Switch Black Light Socket White Ballast (Typ. 2) Black Starter Base Optional Light Kit Green Run Down PVC Pipe Optional Door Switch 110V White Outlet Black Caution Maximum Receptacle Load Is 10 amps. Transformer Reset Breaker (N/A on 100V)
  • Page 191 DI-SERIES AMBIENT 220-230V Alarm Light (Optional) Valve Connection Sensor (Optional) Light Socket Ballast (Typ. 2) Starter Base Gr/Yel Optional Light Kit Switch Cord Supplied by Customer Ground White White Gr/Yel Gr/Yel Black Black Gr/Yel Gr/Yel Yellow Yellow Yellow Yellow White Cord Run Down PVC Pipe Black...

  • Page 192: Flavor Magic Wiring

    Flavor Magic Wiring Flav Flav Flav Flav Keypad 4 Button 5 Pin FM Harness Control Brd Pol FM 115V 6 5 4 3 2 1 Primary Transformer 6 5 4 3 2 1 Secondary 1 2 3 4 Prog Button LED Display Control Board Flavor Magic White...

  • Page 193: Flav'r-Pic (Frp-250) Wiring

    Flav’R-Pic (FRP-250) Wiring FRP-250 (NON-CRUSHER) WIRING DIAGRAM Part Number STH14 9/10...

  • Page 194: Control Board

    FRP-250SCI WIRING DIAGRAM Caution PN# 020001892-1 115 Volt Electrical Shock Hazard Disconnect Power Before Servicing Black Light Violet White Black White Control Board Starter/Str Base Relay Capped Agitation Motor Rect. (Cubed) Rect. (Crushed) Crusher Motor Transformer Dispense Switch Black White Purple Black Black...

  • Page 195: Flextower Wiring

    FlexTower Wiring FT-8 WIRING DIAGRAM Part Number STH14 9/10...
  • Page 196 FT-12 WIRING DIAGRAM Black White Black White Part Number STH14 9/10...
  • Page 197 FT-16 WIRING DIAGRAM Black White Black White Black White Black White Part Number STH14 9/10...
  • Page 198 FLEXTOWER POWER SUPPLY Caution: Maximum Receptacle Load is 8 amps 120 Volt Duplex Receptacle Black Black Line Yellow Load White Yellow Load Green White Line Green Yellow Green Yellow Black White 120 Volt Connection Receptacle 120 Volt AC Power Supply Part Number STH14 9/10...

  • Page 199: Mdh-302 & Mdh-402 Wiring

    MDH-302 & MDH-402 Wiring MDH 302 115V WIRING DIAGRAM Part Number STH14 9/10...
  • Page 200 MDH 402 115V WIRING DIAGRAM Yellow Blue Part Number STH14 9/10...

  • Page 201: Ngf-250 Wiring

    NGF-250 Wiring NGF-250 115V WIRING DIAGRAM Part Number STH14 9/10...

  • Page 202: Quickdraw Wiring

    quickdraw Wiring NFG-250 QD & SV-250 QD 115V WIRING DIAGRAM Part Number STH14 9/10...

  • Page 203: S/Sv/Svi Wiring

    S/SV/SVi Wiring S-SV-SVI-150/175/200/250 115V 60HZ S-SV-SVI-150/175/200/250 100/220-240V 50-60HZ Part Number STH14 9/10...
  • Page 204 S-SV-SVI-150/175/200/250 220-240V 50HZ C.E. Part Number STH14 9/10...

  • Page 205: Selectable Ice Wiring

    Selectable Ice Wiring SV-200SCI & SV-250SCI 115V 60HZ Part Number STH14 9/10...
  • Page 206 This Page Intentionally Left Blank Part Number STH14 9/10...
  • Page 208 Manitowoc Foodservice 2100 Future Drive Sellersburg, IN 47172, USA Ph: 812-246-7000 Fax: 812-246-7024 Visit us online at: www.manitowocfsg.com © 2010 Manitowoc Part Number STH14 9/10...

This manual is also suitable for:

Sth14 9Sth14 10Cev-30jCev-30eCev-30iCev-40e ... Show all

Table of Contents

Save PDF