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Summary of Contents for Servend S Series
- Page 1 S, SV, SVi, NGF, & quickdraw ™ Beverage/Ice Dispensers Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com Leader in Ice & Beverage Dispensers Part Number 020003996 4/12...
- Page 2 Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. ! Caution Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are or damage to the equipment.
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Page 3: Table Of Contents
Table of Contents Section 1 General Information Read This Manual ..........Unit Inspection . - Page 4 Table of Contents (continued) Step by Step Installation..........2-15 General .
- Page 5 Table of Contents (continued) Section 4 Maintenance Cleaning............Daily Cleaning .
- Page 6 Table of Contents (continued) Part Number 020003996 4/12...
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Page 7: Read This Manual
Section 1 General Information Read This Manual Model Numbers Manitowoc Beverage Equipment (MBE) developed this This manual covers the following models: manual as a reference guide for the owner/operator and installer of this equipment. Please read this manual Beverage/Ice Dispensers before installation or operation of the machine. -
Page 8: Ice Flow Restrictor
General Information Section 1 MANUAL FILL LID FOR DISPENSERS WITH AN ICE Serial Number Location MACHINE This number is required when requesting information If you are top mounting your dispenser with an ice from your local distributor. The serial number is listed on machine, you will require a lid for the manual fill area at the SERIAL NUMBER DECAL affixed to the dispenser. -
Page 9: General
Section 2 Installation Instructions General Important These instructions are provided to assist the qualified Failure to follow these installation guidelines may installer. Contact your Manitowoc Beverage Equipment affect warranty coverage. Service Agent or call Manitowoc Beverage Equipment for information regarding start-up services. Dimensions Model/Ice Capacity... -
Page 10: Footprints
Installation Instructions Section 2 Footprints Minimum Area for Cutout Maximum Area for Cutout NOTE: Footprint for S/SV-175 shown. Maximum Minimum S & SV 19.00" 17.81" 8.00" 8.00" (48.3 cm) (45.2 cm) (20.3 cm) (20.3 cm) 21.00" 17.81" 8.00" 8.00" (53.3 cm) (45.2 cm) (20.3 cm) (20.3 cm) -
Page 11: Location
Section 2 Installation Instructions Location Location Requirements for Top Mounted Ice Machine Installations The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not Location — Avoid placing the dispenser and/or ice met, select another location. -
Page 12: Pre-Installation Checklist
Installation Instructions Section 2 Pre-installation Checklist When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are: Pre-mix System: Post Mix System: regulator set regulator set Product connectors for Figal tank Beverage dispenser Gas connectors for Figal tank Beverage tubing... -
Page 13: Assembly
(18.3 cm) Baffle Ref. Q Series Ice Machine Backing Plate to Be Inserted Into Side Pocket of Bulkhead Screws Backing Plate New Ice Baffle to Be Inserted Into Side Screws Pocket of Bulkhead S Series Ice Machine Part Number 020003996 4/12... -
Page 14: Electrical
Installation Instructions Section 2 Electrical GROUNDING INSTRUCTIONS GENERAL Warning The beverage/ice machine must be grounded in Warning accordance with national and local electrical codes. All wiring must conform to local, state and national codes. This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of MINIMUM CIRCUIT AMPACITY least resistance for electric current to reduce the risk of... -
Page 15: Pump Deck Wiring
Section 2 Installation Instructions PUMP DECK WIRING The supply cord is equipped with a three prong 5-15P. Warning When a Ground Fault Circuit Interrupter (GFCI) is When using electric appliances, basic precautions required by code, a breaker type protector must be must always be followed, including the following: used. -
Page 16: Water Supply
Installation Instructions Section 2 Water Supply RECOMMENDED PLUMBING Important When installing cold carbonated (Intelli carb) The plumbing diagram is printed on a white vinyl label, equipment, never put a tee for the plain water located above the inlet tubes for syrup and water. The connection in the line from the pump deck to the plumbing diagram label can be accessed by removing cold plate. -
Page 17: Installation Instructions
Section 2 Installation Instructions S/SV150 6 Valve Diagram PLUMBING: 2-1-1-2 MANIFOLDING *OPTIONAL* VARIETY VALVE ON #3 INTERNAL CARBONATOR TANK 1 – WATER (THRU COLDPLATE) VALVES “SYRUP LINES NOT SHOWN” 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 4 – SYRUP (THRU COLDPLATE) VALVES CIRCUITS... - Page 18 Installation Instructions Section 2 S/SV175 8 Valve Diagram PLUMBING: 3-1-1-1-2 MANIFOLDING *OPTIONAL* VARIETY VALVE ON #4 INTERNAL CARBONATOR TANK (OPTIONAL) 1 – WATER (THRU COLDPLATE) VALVES “SYRUP LINES NOT SHOWN” 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) 4 – SYRUP (THRU COLDPLATE) 7, 8 1, 2, 3...
- Page 19 Section 2 Installation Instructions S/SV200/250/SV-250QD 8 Valve Diagram PLUMBING: 3-1-1-1-2 MANIFOLDING *OPTIONAL* NOTE: SYRUP LINES NOT SHOWN VARIETY VALVE ON #4 1 – WATER VALVES (THRU COLDPLATE) 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) VALVES 1, 2, 3 7, 8 4 –...
- Page 20 Installation Instructions Section 2 S/SV200/250 10 Valve Diagram PLUMBING: 3-1-2-1-3 MANIFOLDING NOTE: SYRUP LINES NOT SHOWN VALVES 1, 2, 3 5, 6 8, 9, 10 VALVES CIRCUITS CARBONATOR OUT TO POST-CHILL Manifold: Change to carbonated or non-carbonated water. 1. Rotate plunger 180° using a 5/32" Hex Key wrench. PRE-CHILL OUT 2.
- Page 21 Section 2 Installation Instructions NGF-250 & NGF-250QD 8 Valve Diagram W/2 VARIETY VLVS STANDARD NO VARIETY VLV VALVES VALVES VARIETY VALVE VARIETY VALVE KEY PAD BLOCK W-WATER W/2 VARIETY VLVS 3-FLAVOR 2-FLAVOR VALVES CIRCUITS 1-FLAVOR MANIFOLD TO CHANGE TO CARBONATED OR NON-CARBONATED WATER 1) ROTATE PLUNGER 180 USING A 5/32”...
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Page 22: Routing Internal Carb Tank Purge Tube
Installation Instructions Section 2 Supply ROUTING INTERNAL CARB TANK PURGE TUBE Some models are equipped with an internal carbonation Rear of Unit tank. These models require that the purge/pressure relief tubing be routed to a drain. 1. Remove the splash panel. 2. -
Page 23: Step By Step Installation
Section 2 Installation Instructions Step by Step Installation GENERAL UNIT INSTALLATION S/SV/SVI/NGF Series dispensers have a stainless steel 1. Place the dispenser in the desired location. cabinet and lighted merchandiser standard. 2. Run the beverage lines and water lines; make sure Beverage valves, coldplate connections, drain to install the water connections to the proper inlets. -
Page 24: Quickdraw Installations
Installation Instructions Section 2 D. Mount the collector box to the bracket by sliding QUICKDRAW INSTALLATIONS the right and left bracket tabs into the slots on the collector box. Warning Personal Injury - Hazardous Moving Parts Right Bracket Tab Do not adjust regulator valve above 50 psig. Right Slot Recommended operating parameters are 40-50 psig. -
Page 25: Ada Key Pads
Section 2 Installation Instructions ADA KEY PADS These instructions are for installations with this option. moving parts or panels when they are placed back on the unit. 1. Remove power from the unit. Drain Pan & ADA Touch Pad Box Merchandiser Removal 9. -
Page 26: Starting Your Beverage System & Dispenser
Installation Instructions Section 2 ADA Key Pad Matrix STARTING YOUR BEVERAGE SYSTEM & DISPENSER 6 Valve Dispensers Upon completion of the beverage dispenser and / or Cubed Crushed system installation, all tubing, dispenser, and system components must be cleaned and sanitized prior to use. NOTE: At installation, equipment, dispensers, and tubing get moved through many environments, dirt, dust, chases, insulation, drywall, etc. -
Page 27: Operation
Section 3 Operation General System Overview Dispenser Carbonator Tank Carbonate, Non-carbonate Beverage Manifold Counter top BIB Syrup Syrup Pump Bag-in-box Tap Water Syrup Carton 1800 Tap Water Cylinder Typical Internal Carbonation Beverage Dispensing System Dispenser w/Cold plate Counter top Bag-in-box BIB Syrup Syrup Syrup... -
Page 28: Component Identification
Operation Section 3 Component Identification Merchandiser Soda Valves Key Switch Carb/Non-Carb Water manifold Splash Panel and Syrup/Soda Inlet (Behind Splash Panel) Drainpan Grid Drainpan Counter Part Number 020003996 4/12... -
Page 29: Sequence Of Operation
Section 3 Operation Sequence of Operation ICE RECOMMENDED FOR DISPENSING RECOMMENDED ICE OTHER ICE SIZES AND SHAPES 0.38" (1.0 cm) 0.75" (1.9 cm) 1.13" (2.9 cm) Dice Half Dice Contour Mini Gourmet-Small 7/8" x 7/8" x 7/8" 3/8" x 1-1/8" x 7/8" 3/8"... -
Page 30: Syrup Delivery System
Operation Section 3 Operation BACK ROOM PACKAGE Carbon Dioxide (CO ) leaves the storage tank and Booster System arrives at the carbonator tank through the gas inlet. (If Required) Water supply enters the carbonator pump inlet at regular Water Regulator From Water Supply street water line pressure (minimum 20 PSI, maximum 40–55 PSI... -
Page 31: Racking
Section 3 Operation 7. Primary pressure regulator – Lowers the CO B-I-B pressure, to 100 psi, so the CO gas will be at the The Bag-In-Box system refers to a plastic disposable proper pressure to enter the carbonator regulator. bag. The B-I-B normally contains 5 gallons of syrup, 8. -
Page 32: Figal System
Operation Section 3 FIGAL SYSTEM AGITATION TIMER Figal refers to the stainless steel tanks of pre-mix The timer is non-adjustable and is set to agitate the ice beverage or post-mix syrup. A small CO tank pushes for 3 seconds every 3.5 hours. Activating the dispenser the beverage out of the figal tank. -
Page 33: Operation Checks And Adjustments
Section 3 Operation Operation Checks and Adjustments ROCKING CHUTE ICE DELIVERY SWITCH ADJUSTMENT To properly adjust the switch, first unplug the power cord The left side of the rocking chute has a tab that pushes to the unit then remove the merchandiser. This will give up on the ice delivery switch. -
Page 34: Quickdraw Ice Portion Adjustments
Operation Section 3 QUICKDRAW ICE PORTION ADJUSTMENTS The quickdraw ice dispensing system has adjustable ice portion sizes. Follow the directions below to set the ice portion size. Each portion size must be checked according to customer specification at the time of installation. LARGEST SIZE / ICE DISPENSE ICE DISPENSE... -
Page 35: Sensor Beam
Section 3 Operation SENSOR BEAM Rectangular Window in Ice Chamber Receiver Emitter Beam Sensor Beam Sequence of Operation 3. Tighten screws on left & right side of assembly. 1. Ice fills the ice chute until it interrupts the beam. 4. Test the Quick Draw. 2. -
Page 36: Brix Check
Operation Section 3 BRIX CHECK Step 1 - Gather Tools Step 4 - Fill Brix Cup Tools you will need; brix cup and S tube. WATER SYRUP 5.5:1 RATIOS 8.5:1 NOTE: Follow instructions on 2a or 2b depending on Valve Type that is being checked. Step 2a - Attaching S Tube To Multi-flavor Valve SYRUP to 1... -
Page 37: Cleaning
Section 4 Maintenance Cleaning DAILY CLEANING All cleaning must meet your local health department Clean the dispensing valves: regulations. The following cleaning instructions are 6. Remove nozzles and diffusers from beverage provided as a guide. valves. ! Caution Use only warm soapy water to clean the exterior of the tower. -
Page 38: Maintenance
Maintenance Section 4 MONTHLY CLEANING 6. Prepare 2 gallons of sanitizing solution by mixing 1/2 ounce of household bleach (that contains 5.25% Warning sodium hypochlorite) with 2 gallons of 120°F water. Unplug unit before servicing or cleaning ice bin. The mixture must not exceed 100 PPM of chlorine. Ice bin contains parts that can move at any time and Or mix a solution of any approved sanitizer, will cause injury if hands are in the way. -
Page 39: Preventive Maintenance
Section 4 Maintenance Preventive Maintenance Preventative maintenance is a vital part of keeping your dispenser in top condition. Following the guidelines below will assist you in continued trouble-free operation of your unit. 1. Conduct daily maintenance of the machine. 2. Perform monthly maintenance of the machine. 3. -
Page 40: Disassemble The Rocking Chute
Maintenance Section 4 7. Remove agitator arm and paddlewheel pin. 8. Remove paddle wheel, bin liner and paddle wheel area. Non-front Serviceable Motor 9. Move the front of the agitator to one side and slide a. Rotate the agitator arm so the paddle wheel pin the agitator forward until the rear of the agitator shaft handle is pointing up, toward the ceiling. -
Page 41: Quickdraw Components
Section 4 Maintenance QUICKDRAW COMPONENTS B. Push the bottom of chute to rear until it stops. 1. Turn the beverage valve switch on the front left side to the off position. Ice Dispense Switch Beverage Valve Switch C. Rock top of the chute forward until top of chute clears unit. -
Page 42: Non-Front Serviceable Gear Motor Removal
Maintenance Section 4 5. The ice chamber must be sanitized with a soft 4. Remove the agitator assembly from the dispenser bristle brush to adequately clean the drainage area. bin by pushing the agitator to the back of the bin. Angle the front of the agitator to the side. -
Page 43: Front Serviceable Gear Motor Removal
Section 4 Maintenance FRONT SERVICEABLE GEAR MOTOR REMOVAL These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly. 1. Unplug the dispenser. 6. New motor must have the same alignment (within 15 degrees). -
Page 44: Sanitizing
Maintenance Section 4 Sanitizing 2. Disconnect the “syrup-line side” of the bag-in-box connector. BEVERAGE SYSTEM CLEANING Warning Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could create a health hazard. Warning When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn. -
Page 45: Figal Beverage System
Section 4 Maintenance 5. Draw rinse water through system until clean water is 2. Disconnect all product and water lines from product dispensed. Most beverage valves allow the syrup tanks and remove carbonator. side to be manually activated by depressing the 3. - Page 46 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK 4-10 Part Number 020003996 4/12...
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Page 47: Checklist
Loaded ice not broken up. (Caution: Break ice clusters before manually filling Super cooled ice is not covered by the the dispenser. (See ice Servend warranty.) recommendations.) Excessive water spilling from the ice Adjust ice machine to eliminate water machine. -
Page 48: Drink Troubleshooting
Before Calling for Service Section 5 Drink Troubleshooting Condition Investigation Check Correction Water only dispensing No pressure Regulator(s) out of adjustment Check/adjust regulator(s). Out of CO Install fresh tank. Defective regulator(s) Check/repair/replace regulator(s). line pinched, kinked or Check/repair/replace CO line. obstructed Syrup and CO only... -
Page 49: Pump Troubleshooting
Section 5 Before Calling for Service Pump Troubleshooting Problem Possible Cause Corrective Action Pump motor does not Problem with probe or probe harness 1. Remove probe electronics. shut off 2. Pass magnetic tip of screwdriver by lower end of tube extending from electronics package. -
Page 50: Quickdraw Ice Portion Control Program
Before Calling for Service Section 5 quickdraw Ice Portion Control Program PRESS ANY SIZE POWER UP DISPENSE AUTO BUTTON TO SWITCH IN DISPLAYS SUPPLY POWER ON CHUTE FILLED MODE DISPENSE AUTO MODE “8888” THEN W/ ICE PROGRAMMED “____” SIZE FIXED MAXIMUM TURN SWITCH AUGER TIMES TIME IS 6 SEC IF... - Page 52 © 2012 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 020003996 4/12 Manitowoc Beverage Systems 2100 Future Drive Sellersburg, IN 47172, USA Ph: 812-246-7000 Fax: 812-246-7024 Visit us online at: www.manitowocfsg.com...
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