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Summary of Contents for Servend SV-200 SCI
- Page 1 Selectable Ice Beverage/Ice Dispensers Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com Leader in Ice & Beverage Dispensers Part Number 020003997 4/12...
- Page 2 Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. ! Caution Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are or damage to the equipment.
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Page 3: Table Of Contents
Table of Contents Section 1 General Information Read This Manual ..........Unit Inspection . - Page 4 Table of Contents (continued) Supply ............2-12 Routing Internal Carb Tank Purge Tube .
- Page 5 Table of Contents (continued) Programming Modes ..........Selectable Ice Non-Adjustable Agitation .
- Page 6 Table of Contents (continued) Part Number 020003997 4/12...
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Page 7: Read This Manual
Please read this manual Beverage/Ice Dispensers before installation or operation of the machine. A SV-200 SCI, SV-200i SCI, SV-250i SCI, SV-250 SCI qualified service technician must perform installation and start-up of this equipment, consult Section 5 within this How to Read a Model Number manual for service assistance. -
Page 8: Manual Fill Lid For Dispensers With An Ice Machine
General Information Section 1 MANUAL FILL LID FOR DISPENSERS WITH AN ICE Serial Number Location MACHINE This number is required when requesting information If you are top mounting your dispenser with an ice from your local distributor. The serial number is listed on machine, you will require a lid for the manual fill area at the SERIAL NUMBER DECAL affixed to the dispenser. -
Page 9: General
Section 2 Installation Instructions General Important These instructions are provided to assist the qualified Failure to follow these installation guidelines may installer. Contact your Manitowoc Beverage Equipment affect warranty coverage. Service Agent or call Manitowoc Beverage Equipment for information regarding start-up services. Dimensions SELECTABLE ICE DISPENSER Model/Ice... -
Page 10: Footprint
Installation Instructions Section 2 Footprint Maximum Area for Cutout Minimum Area for Cutout Maximum Minimum Selectable Ice SV-200/250SCI 26.00" 17.81" 4.00" 24.00" (66.0 cm) (45.2 cm) (20.30 cm) (61.00 cm) ! Caution Cutting the countertop may decrease its strength. Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker, if applicable. -
Page 11: Location
Section 2 Installation Instructions Location Location Requirements for Top Mounted Ice Machine Installations The location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not Location — Avoid placing the dispenser and/or ice met, select another location. -
Page 12: Pre-Installation Checklist
Installation Instructions Section 2 Pre-installation Checklist When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are: ESSENTIAL TOOLS Beverage tubing Tubing Cutters Oetiker pliers tank Phillips and slotted screwdriver Carbonator Power drill Six (6) inch adjustable wrench... -
Page 13: Top Mounted Ice Machine Installations
Section 2 Installation Instructions TOP MOUNTED ICE MACHINE INSTALLATIONS 5. Four screws and two backing plates are in the kit. Location — Avoid placing the dispenser and/or 6. If there are no screws on the ice machine (step 2), ice machine near heat sources such as pierce the thin plastic countersunk holes, install the radiators, ovens, refrigeration equipment and backing plates and install the deflector using the... -
Page 14: Electrical
Installation Instructions Section 2 Electrical GROUNDING INSTRUCTIONS GENERAL Warning The beverage/ice machine must be grounded in Warning accordance with national and local electrical codes. All wiring must conform to local, state and national codes. This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of MINIMUM CIRCUIT AMPACITY least resistance for electric current to reduce the risk of... -
Page 15: Pump Deck Wiring
Section 2 Installation Instructions PUMP DECK WIRING The supply cord is equipped with a three prong 5-15P. Warning When a Ground Fault Circuit Interrupter (GFCI) is When using electric appliances, basic precautions required by code, a breaker type protector must be must always be followed, including the following: used. -
Page 16: Water Supply
Installation Instructions Section 2 Water Supply RECOMMENDED PLUMBING Important When installing cold carbonated (Intelli carb) The plumbing diagram is printed on a white vinyl label, equipment, never put a tee for the plain water located above the inlet tubes for syrup and water. The connection in the line from the pump deck to the plumbing diagram label can be accessed by removing cold plate. -
Page 17: Installation Instructions
Section 2 Installation Instructions SV200/250 8 Valve Diagram PLUMBING: 3-1-1-1-2 MANIFOLDING *OPTIONAL* NOTE: SYRUP LINES NOT SHOWN VARIETY VALVE ON #4 1 – WATER VALVES (THRU COLDPLATE) 2 – SYRUP (AMBIENT) 3 – SYRUP (AMBIENT) VALVES 1, 2, 3 7, 8 4 –... - Page 18 Installation Instructions Section 2 SV200/250 10 Valve Diagram PLUMBING: 3-1-2-1-3 MANIFOLDING NOTE: SYRUP LINES NOT SHOWN VALVES 1, 2, 3 5, 6 8, 9, 10 VALVES CIRCUITS CARBONATOR OUT TO POST-CHILL Manifold: Change to carbonated or non-carbonated water. 1. Rotate plunger 180° using a 5/32" Hex Key wrench. PRE-CHILL OUT 2.
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Page 19: Capacities
Section 2 Installation Instructions Flavor Magic (For units with this feature) BIB Rack Configurations 2 x 4 BIB Rack Flavor 1 Flavor 5 1 x 3 BIB Rack 2 x 3 BIB Rack Flavor 1 Flavor 1 Flavor 4 Flavor 2 Flavor 6 Flavor 2 Flavor 2... -
Page 20: Co 2 Supply
Installation Instructions Section 2 Supply ROUTING INTERNAL CARB TANK PURGE TUBE Some models are equipped with an internal carbonation Rear of Unit tank. These models require that the purge/pressure relief tubing be routed to a drain. 1. Remove the splash panel. 2. -
Page 21: Step By Step Installation
Section 2 Installation Instructions Step by Step Installation C. Remove the valve covers from the two valves next to the rocking chute. GENERAL SV Series dispensers have a stainless steel cabinet and lighted merchandiser standard. Slotted Screws Beverage valves, coldplate connections, drain connections and electrical components are front serviceable. -
Page 22: Pre-Mix Pressures
Installation Instructions Section 2 G. Loosen the bracket adjustment screws and pull the module toward you. This will allow for reinstallation of the Important merchandiser. When installing cold carbonated (Intelli carb) equipment, never put a tee for the plain water connection in the line from the pump deck to the cold plate. -
Page 23: Ada Key Pads
Section 2 Installation Instructions ADA KEY PADS These instructions are for installations with this option. Drain Pan & ADA Touch Pad Box 1. Remove power from the unit. 9. Attach the drain pan to the unit. Merchandiser Removal 10. Center the ADA Key Pad Box with the unit in front of the drain pan and secure into place. -
Page 24: Starting Your Beverage System & Dispenser
Installation Instructions Section 2 ADA Key Pad Matrix Starting Your Beverage System & Dispenser 6 Valve Dispensers Cubed Crushed Upon completion of the beverage dispenser and / or system installation, all tubing, dispenser, and system components must be cleaned and sanitized prior to use. NOTE: At installation, equipment, dispensers, and tubing get moved through many environments, dirt, dust, chases, insulation, drywall, etc. -
Page 25: Operation
Section 3 Operation General System Overview Dispenser Carbonator Tank Carbonate, Non-carbonate Beverage Manifold Countertop BIB Syrup Syrup Pump Bag-in-box Tap Water Syrup Carton 1800 Tap Water Cylinder Typical Internal Carbonation Beverage Dispensing System Dispenser w/Coldplate Countertop Bag-in-box BIB Syrup Syrup Syrup Pump Non-carbonated... -
Page 26: Component Identification
Operation Section 3 Component Identification DISPENSER Merchandiser Soda Valves Cubed/Crushed Selectable Ice module and/or *Flavor Magic Key Switch Carb/Non-Carb Water manifold and Syrup/Soda Inlet (Behind Splash Panel) Splash Panel Drainpan Grid Drainpan Counter * On units equipped with this feature. Part Number 020003997 4/12... -
Page 27: Selectable Ice Module
Section 3 Operation SELECTABLE ICE MODULE Cubed / Crushed Touch Pad Module Cover SELECTABLE ICE MODULE WITH FLAVOR MAGIC Cubed / Crushed Touch Pad Module Cover Flavor Selection Touch Pad Nozzle Part Number 020003997 4/12... -
Page 28: Sequence Of Operation
Operation Section 3 Sequence of Operation The gear motor turns the paddle wheel and U-bar agitator. The paddle wheel carries ice to the crusher assembly. Once ICE RECOMMENDED FOR DISPENSING the ice reaches the crusher housing, four stationary blades and three rotating blades crush the ice and push it through the opening in the ice crusher housing. -
Page 29: Syrup Delivery System
Section 3 Operation SYRUP DELIVERY SYSTEM 5. CO cylinder – Holds highly pressurized carbon dioxide ). The CO cylinder is a steel or aluminum cylinder Your syrup location can vary depending on the volume of tank. CO gas flows through the primary pressure beverages served and ease of accessibility. -
Page 30: Figal System
Operation Section 3 FIGAL SYSTEM Figal refers to the stainless steel tanks of pre-mix beverage or post-mix syrup. A small CO tank pushes the beverage out of the figal tank. 3/8 Syrup Lines to Dispenser Soda Water 100 psi Carbonated Water to Dispenser Incoming Water Pump... -
Page 31: Programming Modes
Section 3 Operation Programming Modes SELECTABLE ICE NON-ADJUSTABLE AGITATION FLAVOR MAGIC MODES On units equipped with the selectable ice option, timed For Units With This Option agitation for the unit is handled by the control board and is The program mode can only be accessed by pressing the not adjustable. -
Page 32: Flavor Magic Dispensing Modes
Operation Section 3 FLAVOR MAGIC DISPENSING MODES 5. After a few seconds, the number “4” will appear on the display. For Units With This Option 6. Release the “PROG” button. The board will cycle the Normal Dispense display from “Pro” to “4……3……2……1……0” and With power applied to the control board, it will automatically then to “- - - -”. -
Page 33: Control Logic Matrix - Flavor Magic
Section 3 Operation Control Logic Matrix - Flavor Magic Part Number 020003997 4/12... - Page 34 Operation Section 3 THIS PAGE INTENTIONALLY LEFT BLANK 3-10 Part Number 020003997 4/12...
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Page 35: Maintenance
Section 4 Maintenance Preventive Maintenance Cleaning Preventative maintenance is a vital part of keeping your DAILY CLEANING dispenser in top condition. Following the guidelines below will All cleaning must meet your local health department assist you in continued trouble-free operation of your unit. regulations. -
Page 36: Monthly Cleaning
Maintenance Section 4 Dispensing Valves Bin components: 1. Remove nozzles and diffusers from beverage valves. • Entire bin • Paddle wheel • Paddle wheel area • Agitator • Paddle wheel pin • Ice Chute • Rear bushing • Motor shaft •... -
Page 37: Disassembly
Section 4 Maintenance 4. On models without a top mounted ice machine, remove the plastic lid from the top of the dispenser. 5. Remove all ice from the dispenser. 6. Disconnect electrical power to the dispenser. 7. Remove agitator arm and paddlewheel pin. Front Serviceable Motor a. -
Page 38: Selectable Ice Crusher
Maintenance Section 4 SELECTABLE ICE CRUSHER REASSEMBLE THE ICE CRUSHER ASSEMBLY Once the ice crusher hub assembly has been removed 1. Insert the blade assembly into crusher housing. the crusher is ready to be cleaned and sanitized. Follow When inserting blade assembly you must align the the steps below for proper cleaning and sanitizing stationary blades with the locating slots in the procedures. -
Page 39: Front Serviceable Gear Motor Removal
Section 4 Maintenance 5. Replace the ice door, crushed ice door, and crusher drip FRONT SERVICEABLE GEAR MOTOR REMOVAL pan, slide until it snaps into place. These instructions are provided as a guide for the removal of the gear motor. Depending on the model number of your dispenser, these instructions may vary slightly. -
Page 40: Sanitizing
Maintenance Section 4 Sanitizing 2. Disconnect the “syrup-line side” of the bag-in-box connector. BEVERAGE SYSTEM CLEANING Warning Flush sanitizing solution from syrup system. Residual sanitizing solution left in system could create a health hazard. Warning When using cleaning fluids or chemicals, rubber gloves and eye protection must be worn. -
Page 41: Flavor Magic
Section 4 Maintenance 5. Draw rinse water through system until clean water is FLAVOR MAGIC For Units With This Equipment dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the Bevclean™ Process syrup pallet. To efficiently clean entire dispensing circuit: 6. - Page 42 Maintenance Section 4 Bag-In-Box System Sanitation The procedure below is for the sanitation of one syrup circuit at a time. Repeat to sanitize additional circuits. 13. Remove the nozzle(s) and retainer(s) from the Flavor You will need the following items to clean and sanitize the Bag-in-Box (BIB) beverage system: Magic Module(s) and scrub them with a plastic brush or cloth using the detergent solution.
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Page 43: Figal Beverage System
Section 4 Maintenance FIGAL BEVERAGE SYSTEM Shipping, Storage and Relocation 1. Prepare the following in three clean Figal tanks: ! Caution • Rinse tank - fill with room temperature tap water. Before shipping, storing, or relocating this unit, • Detergent tank - mix approved beverage syrup systems must be sanitized. - Page 44 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK 4-10 Part Number 020003997 4/12...
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Page 45: Checklist
Loaded ice not broken up. (Caution: Break ice clusters before manually filling Super cooled ice is not covered by the the dispenser. (See ice Servend warranty.) recommendations.) Excessive water spilling from the ice Adjust ice machine to eliminate water machine. -
Page 46: Selectable Ice
Before Calling for Service Section 5 SELECTABLE ICE Problem Possible Cause To Correct DISPENSER DOES NOT DISPENSE No power. Check power source and power cord. CRUSHED ICE. Loose wire in electrical system. Check wiring. Dispense switch faulty Replace switch Nothing is heard. Crusher Motor Faulty. -
Page 47: Drinks
Section 5 Before Calling for Service DRINKS Condition Investigation Check Correction Water only dispensing No pressure Regulator(s) out of adjustment Check/adjust regulator(s). Out of CO Install fresh tank. Defective regulator(s) Check/repair/replace regulator(s). line pinched, kinked or Check/repair/replace CO line. obstructed Syrup and CO only Carbonator... -
Page 48: Flavor Shots
Before Calling for Service Section 5 FLAVOR SHOTS Problem Possible Cause Corrective Action Flavor shot syrup does not Syrup supply depleted. Replace syrup. dispense when flavor button is supply depleted. Replace CO depressed. BIB disconnect loose or packed Tighten and/ or clean BIB disconnect. with dried syrup residue. - Page 49 Section 5 Before Calling for Service THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020003997 4/12...
- Page 50 Before Calling for Service Section 5 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020003997 4/12...
- Page 52 © 2012 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 020003997 4/12 Manitowoc Foodservice 2100 Future Drive Sellersburg, IN 47172, USA Ph: 812-246-7000 Fax: 812-246-7024 Visit us online at: www.manitowocfsg.com...
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