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Barrus SHIRE 14 30 WB Manual

Recreational craft propulsion engine
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E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire. OX26 4UR
Tel: 01869-363636
RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50
SHIRE WORK BOAT MANUAL
S
HIRE
S
HIRE
S
HIRE
Please read in conjunction with
PRM Gearbox Manual.
Fax: 01869-363610
14 30 WB
14 40 WB
14 50 WB
Yanmar
&
www.barrus.co.uk

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Summary of Contents for Barrus SHIRE 14 30 WB

  • Page 1 Yanmar & PRM Gearbox Manual. Enter your engine identification details in the spaces provided above. E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire. OX26 4UR Tel: 01869-363636 Fax: 01869-363610 www.barrus.co.uk RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50...
  • Page 2 Name of Engine Manufacturer: Yanmar Co LTD. Address: Yanmar Europe B.V, Brugplein 11, 1332 BS Almere-de Vaart, Netherlands. Name of Authorised Representative: E.P.Barrus LTD Address: E.P.Barrus LTD, Launton Road, Bicester, Oxon, OX26 4UR, England Engine type approved according to: Stage II of Directive 97/68/EC, 88/77/EC...
  • Page 3 Please read it carefully and familiarise yourself with the engine and its parts before operation. E.P.Barrus reserves the right to change the specification of its products and manuals without prior notice. Depending upon the equipment specification of the engine and accessories fitted, there may be discrepancies with the information presented in this handbook.
  • Page 4 Routine maintenance outlined in the Owners Manual must be performed using genuine parts in order to maintain warranty coverage. If the customer performs maintenance, Barrus reserves the right to make future warranty coverage possible only with proof of proper maintenance.

  • Page 5: Table Of Contents

    Contents SECTION 1 - Safety Precautions ..................7 General ............................. 7 Lifting ..............................7 Rotating Shafts and Belts ......................... 7 Exhaust System ..........................7 Launching and Lifting Boats ......................7 Batteries ............................8 SECTION 2 - Engine Identification..................9 SECTION 3 - Installation ....................10 Ventilation ............................
  • Page 6 Gearbox Oil Change ........................22 Primary Fuel Filter Water Drain ...................... 24 Primary and Secondary Fuel Filter Change ................... 25 Bleeding the Fuel System......................26 Cooling System ..........................26 Belt Adjustment ..........................26 Belt Maintenance ..........................27 Belt Replacement ........................... 27 Panel Maintenance .........................

  • Page 7: Section 1 - Safety Precautions

    SECTION 1 - Safety Precautions 1. General It is the responsibility of the installer/operator to ensure that the finished installation complies with the relevant health & safety requirements and the recreational craft directive before commissioning. Ensure that the engine battery isolator switch is in the off position and the key removed from the control panel before carrying out any maintenance or repairs.

  • Page 8: Batteries

    6. Batteries WARNING: EXPLOSIVE GASES / SULPHURIC ACID.  Batteries can produce explosive gas; keep sparks and flames away from the battery. NO SMOKING  Batteries contain sulphuric acid; if splashed on skin or eyes, flush well with water and seek medical advice.

  • Page 9: Section 2 - Engine Identification

    SECTION 2 - Engine Identification Please quote the engine identification number during any enquiry or when ordering spare parts. Use the space below to record these details. This can be found engraved into the brass plate on top of the engine rocker cover and stamped to the crankcase next to the starter motor.

  • Page 10: Section 3 - Installation

    SECTION 3 - Installation 1. Ventilation  All internal combustion engines radiate heat and require cool, clean air to aid complete combustion.  Please ensure that adequate engine room ventilation is provided, by fitting at least two vents of an aperture of not less than 10,000 mm each, (16 in An allowance must be made for any grills or louvers or bends placed in the airflows and generally an increase of 25% in area is sufficient to overcome any restriction...
  • Page 11  Ensure that the anti-vibration mount centre screw is sufficiently raised so as not to touch the engine bed. If this occurs, excessive engine vibration will be experienced through the hull. Care should be taken to install mounts parallel to the engine rails and washer and locknut firmly tightened on the cover of the mount.
  • Page 12 RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50 Page 12 of 40...

  • Page 13: Engine Alignment

    6. Engine Alignment  The gearbox output shaft flange and propeller shaft input flange must be almost perfectly aligned. A maximum of ± 0.05mm (0.002") misalignment in any plane is acceptable. Ensure alignment is rechecked after the first 4 hours of running, after the first month, and thereafter annually.

  • Page 14: Coolant

    placing strain on the hoses, and be securely clipped to prevent accidental damage and chafing.  Initially fill the fuel system by turning the ignition on to operate the electric fuel pump. Loosen the bleed screw on the top of the primary fuel filter/water trap and close when fuel begins to flow clearly (no bubbles).

  • Page 15: Control Cables

    11. Control Cables  Connect engine speed control cable. With the engine off, ensure that the engine speed control lever achieves full travel from idle to full speed. Adjust if necessary.  Check the gearbox shift lever selects positively and that the drive direction corresponds with the gearshift control lever.

  • Page 16: Seawater Pump Hose Inlet Size

    Barrus Alternator (Amps) Barrus tacho reading 10.50 – 11.00 15.00 18.00 19.50 - 20.00 22.00 Alternative or non-standard alternators will require calibrating and checking by trail and error with a hand held tacho until the engine speed and indicated tachometer speed are the same.

  • Page 17: Hydraulic Pump Drive Option (Shire 38 / 40 / 45 / 50)

    Hydraulic Drive Transmissions If an engine is to have a Hydraulic Drive Transmission attached to it, a number of points must be observed. Bobtail engines (i.e. Engines supplied without a marine gearbox), normally do not have a gearbox oil cooler fitted, however if a cooler is supplied, this will only be suitable to cool a conventional marine gearbox.

  • Page 18: Installation Check List

    Installation Check list Engine alignment correct, clearance all round, check propeller turns by hand (Ensure ignition is off battery and battery master switch is off) Anti-Vibration mounts correct height, spacers if necessary Exhaust system as specified Battery leads are of correct size, tightened and start battery is charged Check tension of alternator belts, wiring connected and belt alignment checked If removed...

  • Page 19: Section 4 - Operation

    SECTION 4 - Operation 1. Starting the Engine for the First Time  Remove ignition key  Ensure all oil and coolant levels are checked.  Ensure engine battery is connected. Battery master switch must be turned on.  Check all connections and mountings are tight. ...

  • Page 20: Stopping Procedure

    3. Stopping Procedure  Move speed control lever to idle position.  Turn key to off position. 4. Refuelling  All Shire marine engines run on diesel fuel. DO NOT USE BIODIESEL  Please note that if the vessel is to be left for any period of time the fuel tank should be full to eliminate the build up of condensation and formation of water in the fuel tank.

  • Page 21: Section 5 - Service Procedure

    SECTION 5 - Service Procedure 1. Engine Oil and Filter Change CAUTION: WEAR DISPOSABLE GLOVES AND BEWARE OF HOT OIL AND ENGINE BLOCK. REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT.  Change the engine oil while the engine is still hot. ...

  • Page 22: Air Filter Check & Change

    2. Air Filter Check & Change CAUTION: WEAR DISPOSABLE GLOVES AND BEWARE OF HOT ENGINE BLOCK. REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT.  Release the 2 spring clips, pull off the end cover to reveal the filter element. The element simply pulls out.
  • Page 23 Level dipstick / Magnetic drain plug Filler plug (Viewed from underneath) PRM 150 gearbox Level dipstick / Filler plug RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50 Page 23 of 40...

  • Page 24: Primary Fuel Filter Water Drain

    PRM 260 gearbox Level dipstick / filler plug Disposal of Oil and Related Items  Please dispose of used oil and oil filters safely with due regard for the environment, and take to your local waste oil disposal point.  Do not allow oil or contaminated parts to enter the inland waterway system.

  • Page 25: Primary And Secondary Fuel Filter Change

     Drain off any water (if any)  When water is drained off, close the drain screw.  It is unlikely the complete fuel system will require bleeding.  Run for 5 minutes.  Check that the drain union is tight and that there are no leaks. ...

  • Page 26: Bleeding The Fuel System

    6. Bleeding the Fuel System. CAUTION: WEAR DISPOSABLE GLOVES. REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT.  Ensure the fuel tank is at least ¾ full prior to undertaking this procedure.  See Fuel paragraph, Section 3, in Yanmar Engine Operation Manual Cooling System CAUTION: DO NOT CHECK THE COOLANT LEVEL WHEN THE ENGINE IS HOT.

  • Page 27: Belt Maintenance

     Note: if the belts are over tightened alternator bearing failure will occur. Belt Maintenance  Do not allow oil to contact the belt. Oil attacks the construction of the belt, reduces the drive efficiency, and will ultimately cause, it to fail prematurely. ...

  • Page 28: Panel Maintenance

    Panel Maintenance CAUTION: TURN BATTERY ISOLATION SWITCHES OFF REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT. Warning Light Bulb replacement Release the panel from its mounting 1. To replace an illumination bulb. a. The bulbs are accessible from the rear of the panel. This can be gently removed by pulling off the wires, unscrewing the nut and pulling out the bulb housing from the panel.

  • Page 29: Engine Heat Exchanger Tube Stack Flushing

     Replace the cover plate gasket if damaged.  Replace any other worn components as necessary. Engine Heat Exchanger Tube Stack Flushing.  When the engine is cold, drain the water from the engine block, drain screw is located behind the heat exchanger. ...

  • Page 30: Section 6 - Shire Service Parts

    SECTION 6 - Shire Service Parts Shire 14 30/40/50 Workboat Primary Fuel Filter RDG9188346 Secondary Fuel Filter 119802-55801 50A Alternator Belt (Shire 30) 25132-003700 50A Alternator Belt (Shire 40/50) RDG6079 140A Alternator Belt (optional) RDG6076 Air Filter Element RDG5795 Engine Oil Filter Element 129150-35153 Zinc anti corrosive anode 119574-44150...

  • Page 31: Section 7 - Service Schedule

    SECTION 7 - Service Schedule Specifications and Capacities ENGINE OIL CAPACITY (WITH FILTER): Engine Capacity (litres) Capacity (Pints) 40/50 GEARBOX OIL CAPACITY (EXCLUDING COOLER): Gearbox Capacity (Litres) Capacity (Pints) PRM 80 (30) 0.57 PRM 120 (30) option PRM 150 (30/40/50) PRM 260 (40/50) option Engine and Gearbox Oil: SAE 15W 40 API Class CD.
  • Page 32 Change more frequently if Raw Water pump Every 500hrs or 250hrs operating in shallow or Impeller 12 months* sandy waters Or check more frequently if local conditions require. Main Heat 500hrs Exchanger Remove & clean as instructions on pg. 26 As per Instructions section Every 150 hours Key Switch...

  • Page 33: Section 8 - Wiring Diagrams

    SECTION 8 - Wiring Diagrams 1. Harness Wiring Diagram RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50...
  • Page 34 2. Engine Wiring Diagram Shire 30 & 35 (with Glowplugs) RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50 Page 34 of 40...

  • Page 35: Panel Wiring Diagram

    Panel Wiring Diagram Standard Panel RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50...
  • Page 36 Deluxe Panel RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50 Page 36 of 40...
  • Page 37 RDG20710110 - Standard Instrument Panel Tachometer Hour Meter Water Temperature Warning Light Key Flap & Ignition Switch Oil Pressure Optional 50A Alternator Glow Plug Light Warning Light Charge Light (Optional) Additional Alternator Charge Light RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50...
  • Page 38 RDG20710111 - Shire Deluxe Instrument Panel 50A Alternator Voltage Output Gauge Tachometer Water Temperature Hour Meter Gauge Pressure Gauge Water Key Flap Temperature & Warning Light Oil Pressure Ignition Switch Warning Light Optional Additional 50A Alternator Alternator Glow Plug Light Charge Light Charge Light (Optional)

  • Page 39: Section 9 - Dealer List

    SECTION 9 – Dealer List Area Company Telephone Email BERKSHIRE Bluenine Marine 01189 406482 bluenine@marine7957.fsnet.co.uk Aquatec Marine 07880793686 mark@aquatecmarine.com CORNWALL Black Dog Marine 01503 265898 blackdogmarine@googlemail.com Cellar Marine 01326 280214 john@cellarmarine.com DEVON Sleeman & Hawkin Ltd 01626 778266 keith@sleeman-hawkin.co.uk ESSEX French Marine Motors Ltd 01206 305233 chris@frenchmarine.com...

  • Page 40: Shire Service Record Card

    Shire Service Record Card RDG603A9 - Issue 1 - Shire 14 Workboat Owners Manual 30, 40, 50 Page 40 of 40...

This manual is also suitable for:

Shire 14 40 wbShire 14 50 wb

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