Barrus Shire 70 Manual
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Barrus Shire 70 Manual

Canal engine
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ORIGINAL INSTRUCTION
CANAL ENGINE MANUAL
For the following engine models:
Shire 70
RDG603A26 – Issue 11

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Summary of Contents for Barrus Shire 70

  • Page 1 ORIGINAL INSTRUCTION CANAL ENGINE MANUAL For the following engine models: Shire 70 RDG603A26 – Issue 11...
  • Page 2 SAFETY E.P. Barrus is concerned for your safety. We use safety statements throughout the manual to call your attention to the potential hazards associated with the operation of your Shire engine. Follow the precautions listed throughout the manual before operation, during operation and during servicing/maintenance procedures for your safety, the safety of others and to protect the performance of your engine.
  • Page 3 Shire Engine Manuals and Shire Parts Books To access the Shire Engine Manuals and Shire Parts Books on the internet type the following short links into your search engine: https://www.barrus.co.uk/shire-manuals/ https://www.barrus.co.uk/shire-parts/ RDG603A26 – Issue 11 Page 3 of 97...
  • Page 4 A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE NEW OWNER. Thank you for purchasing this Shire Canal Boat Marine Engine from E.P.Barrus. This manual has been compiled to help you to operate your engine and its associated parts with safety and pleasure.
  • Page 5 Failure to complete and return the registration form to E.P Barrus will result in the warranty period starting from the date of engine manufacture NOT from the date of purchase.
  • Page 6 Barrus reserves the right to make future warranty coverage possible only with proof of proper maintenance. WARRANTY CLAIMS Warranty claims shall be made by an authorised dealer or boat builder. The dealer or boat builder will then arrange for the inspection and any necessary repairs. If the repairs carried out are not covered by the warranty, the purchaser shall pay for all related labour and material, and any other expenses associated with that service.

  • Page 7: Table Of Contents

    Exhaust System ......................12 Launching and Lifting Boats..................12 Batteries........................12 SECTION 2 – Engine Identification...................14 SECTION 3 – Component Identification ................15 Shire 70 ........................15 SECTION 4 – Control Panel ....................16 Standard Control Panel....................16 Deluxe Control Panel ....................16 Control Panel Overview .....................17 Warning Light Procedure ...................17 Overall Dimensions of the Standard Control Panel ............19...
  • Page 8 Domestic Battery Bank ....................30 Control Panel ......................31 Exhaust System ......................32 Hydraulic Drive Transmissions ..................33 Hydraulic Pump Drive Option (Shire 70) ..............34 PRM 280DP Gearbox with Power Take Off (Option - RDG914A198) ......34 Installation Check List ....................35 SECTION 6 – Operation .....................36 Starting the engine for the first time ................36...
  • Page 9 Specifications and Capacities ..................49 Service Intervals ......................50 SECTION 9 – Wiring Diagrams ..................51 Engine Wiring Diagram Shire 70 ................51 Standard Control Panel Wiring Diagram ..............52 Deluxe Control Panel Wiring Diagram ...............53 Prestolite 24 Volt 120 Amp Alternator Wiring Diagram ..........54 SECTION 10 –...
  • Page 10 Declaration of Incorporation of Partly Completed Machinery ........66 EU Declaration of Conformity with the Exhaust Emissions Requirements of Directive 2013/53EU .........................70 SECTION 15 – Lubricant Safety Data Sheets ..............71 Golden Film Running In Oil ..................71 Ground Force 10W-40 ....................79 Liquimatic Super ATF ....................88 SECTION 16 –...

  • Page 11: Section 1 - Safety Precautions

    SECTION 1 – Safety Precautions 1. General NOTICE: NEVER PERMIT ANYONE TO OPERATE THE ENGINE WITHOUT PROPER TRAINING. It is the responsibility of the installer/operator to ensure that the finished installation complies with CE Marking, the relevant Health & Safety requirements and the recreational craft directive before commissioning.

  • Page 12: Exhaust System

    The engine and its accessories are not intended to be put into operation until they are integrated into the boat as a whole. No person should be in the engine compartment and the engine cover or deck hatches should be closed whilst the engine is running. 4.
  • Page 13 WARNING: BURN HAZARD! BATTERIES CONTAIN SULPHURIC ACID. NEVER ALLOW BATTERY FLUID TO COME IN CONTACT WITH SKIN, EYES OR CLOTHING. SEVERE BURNS COULD RESULT. MAKE SURE THE CORRECT PERSONAL PROTECTION EQUIPMENT IS WORN. • Batteries can produce explosive gases; keep sparks and flames away from the battery. NO SMOKING •...

  • Page 14: Section 2 - Engine Identification

    SECTION 2 – Engine Identification The engine serial number can be found engraved into the brass plate on the top of the engine rocker cover and stamped to the crankcase next to the starter motor. The Canal Boat Engines (CB) do not have identification initials on the engraved plate. An example of the engine identification plate is shown below (Figure 1): Description Engine Model...

  • Page 15: Section 3 - Component Identification

    Description* Single Thermostat Housing 50 Amp 12 Volt Alternator 240 Amp 12 Volt Alternator Dry Exhaust Relay and Fuse Holder Figure 2: Shire 70 Left Side (Viewed from front) Description* Air Filter Gearbox Oil Filter Oil Cooler Primary Fuel Filter...

  • Page 16: Section 4 - Control Panel

    SECTION 4 – Control Panel 1. Standard Control Panel Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 50A Alternator Charge Warning Light 150/240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch Figure 4: Standard Control Panel 2.

  • Page 17: Control Panel Overview

    Please note that on certain Shire engines a different type of control panel can be ordered as an option. Engine Control Panel Supplied* Shire 70 Deluxe Control Panel * Panel supplied as standard. On certain engines a different control panel may be supplied as an option 4.
  • Page 18 Description Procedure for Warning Light Tachometer Gauge Hour Meter Reduce the engine revs and stop the engine within one or two minutes. Check the coolant level (refer to 8. Cooling System of SECTION 7 - SERVICE PROCEDURE). If the coolant level is incorrect, fill it to the correct level (refer to 8.

  • Page 19: Overall Dimensions Of The Standard Control Panel

    5. Overall Dimensions of the Standard Control Panel (All Dimensions are in mm) Figure 6: Standard Control Panel Dimensions 6. Overall Dimensions of the Deluxe Control Panel (All Dimensions are in mm) Figure 7: Deluxe Control Panel Dimensions RDG603A26 – Issue 11 Page 19 of 97...

  • Page 20: Section 5 - Installation

    • Ensure pipe work to and from the skin tanks is of sufficient bore. Ensure tight bends and elbows are avoided or kept to a minimum (sizes are listed overleaf). • For a Shire 70, 38mm (1 ½”) is the minimum hose size for the inlet and 35mm (1 ⅜”) for the outlet hose.

  • Page 21: Engine Cooling Water Inlet And Outlet Hose Connections

    The connections are on the right hand (starboard) side of the engine: Engine Size (mm) 38mm (1 ½”) ID Inlet Shire 70 35mm (1 ⅜”) ID Outlet Use a good quality hose that cannot collapse or kink and is capable of working at temperature in excess of 100°c.

  • Page 22: Pressurised Water Header Tank

    A.S.A.P Supplies Part Number Size of Hose (mm) 206435 35mm 206438 38mm A.S.A.P. Supplies LTD can be contacted by: Telephone +44 1502 716993 Internet www.asap-supplies.com Please be aware that other suppliers are available. 6. Pressurised Water Header Tank WARNING: SCALD HAZARD! NEVER REMOVE THE HEADER TANK CAP IF THE ENGINE IS HOT.

  • Page 23: Shaft Connection And Propeller Selection

    Figure 9: Shire 70 Header Tank Connections • A constant rise on pipework is required to prevent air locks 7. Shaft Connection and Propeller Selection • Some type of flexible coupling must be used to connect the gearbox output flange to the propeller shaft flange.
  • Page 24 Figure 10: Correct Anti-Vibration Mount Installation RDG603A26 – Issue 11 Page 24 of 97...

  • Page 25: Engine Alignment

    Figure 11: Correct Anti-Vibration Mount Installation Description Normal mounting position Alternative mounting position if engine compartment space is restricted Figure 12: Anti-Vibration Mount Installation Points 9. Engine Alignment • The gearbox output shaft flange and propeller shaft input flange must be almost RDG603A26 –...

  • Page 26: Engine Inclination

    perfectly aligned. A maximum of 0.05mm (0.002”) misalignment in any plane is acceptable. Ensure alignment is recheck after the first 4 hours of running, after the first month and thereafter annually. • If the engine is out of alignment it will result in excessive vibration and possible damage to the stern tube and propeller shaft.

  • Page 27: Electrical Options

    • Do not attach any part, hose or cable to the engine wiring harness. There is a warning label attached to the harness to remind you of this. • Connect the wiring extension harness multi plug to the panel plug and the other end to the engine.

  • Page 28: Engine Oil

    BOAT OPERATION AND WILL CAUSE ENGINE DAMAGE IF USED. • All Shire engines are supplied fully run in. • Check oil levels in engine and gearbox before starting • The Shire 70 uses engine oil SAE 10W / 40 API class CD. 14. Fuel WARNING: DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS.

  • Page 29: Coolant

    • Connect fuel feed return hoses from engine to main supply and return lines to main fuel tank, ensuring they are connected the correct way around. • Connect the inlet to the electric fuel pump inlet hose. • The engine hoses are supplied with 3/8” (10mm) OD metal hosetails and should be securely fitted to the main supply and return pipes with compression fittings.

  • Page 30: Calorifier

    Calorifier Outlet Calorifier Inlet Figure 14: Shire 70 Calorifier Connections 17. Control Cables • Connect engine speed control cable. With the engine off, ensure that the engine speed control lever achieves full travel from idle to full speed. Adjust if necessary.

  • Page 31: Control Panel

    WARNING: BURN HAZARD! BATTERIES CONTAIN SULPHURIC ACID. NEVER ALLOW BATTERY FLUID TO COME IN CONTACT WITH SKIN, EYES OR CLOTHING. SEVERE BURNS COULD RESULT. MAKE SURE THE CORRECT PERSONAL PROTECTION EQUIPMENT IS WORN. Domestic battery banks that are too large create excessive loads on the domestic alternator. Alternators running at maximum output for prolonged periods of time will eventually fail prematurely;...

  • Page 32: Exhaust System

    Alternative or non-standard alternators will require calibrating and checking by trial and error, with a hand held tacho until the engine speed and indicated tachometer speed are the same. • The Shire 70 has an energised to run system. 20. Exhaust System WARNING: EXHAUST HAZARD! NEVER OPERATE ENGINE WITHOUT PROPER VENTILATION.

  • Page 33: Hydraulic Drive Transmissions

    The exhaust outlet size on the engine is 2” BSP female. There must be a flexible exhaust hose of suitable exhaust grade between the engine and the silencer or hull outlet. The outlet must be above the waterline at all times. •...

  • Page 34: Hydraulic Pump Drive Option (Shire 70)

    Hydraulic oil coolers should be installed after the engine, not before. Coolers that are installed before the engine will invalidate the engine warranty. 22. Hydraulic Pump Drive Option (Shire 70) For SAE pump (9T) If a hydraulic pump is required to drive items such as bow thrusters or hydraulic winches then...

  • Page 35: Installation Check List

    24. Installation Check List Please tick box  Engine alignment correct, clearance all round, check propeller turns by hand (Ensure ignition is off battery and battery master switch is off) Anti-Vibration mounts correct height, spacers if necessary. Make sure all nuts are tight Exhaust system as specified Check the correct size of start battery has been fitted...

  • Page 36: Section 6 - Operation

    SECTION 6 – Operation NOTICE: REFER TO THE YANMAR MANUAL PRIOR TO STARTING THE ENGINE. 1. Starting the engine for the first time • Ensure the start battery is fully charged and is of the correct specification. • Remove ignition key. •...

  • Page 37: Stopping Procedure

    • The engine has a warm up feature which means it revs at approx. 1300 rpm when it is cold. The speed will gradually automatically drop to 1000 rpm as the engine warms up. Do NOT attempt to shift the engine into gear when the idle speed is ABOVE 1000 rpm.

  • Page 38: Diesel Fuel Additive

    The back pressure falls within the manufacturers recommended range when using the optional exhaust system with the engine. Exhaust silencers, flexible exhaust hose connections and lagging blanket are all available as optional extras: Shire 70 Part Description Part Number Exhaust Coupling 2” x 2” BSP RDG9048003 Exhaust Silencer 2”...

  • Page 39: Shifting In And Out Of Gear

    10. Shifting in and out of gear • The engine should only be shifted in and out of gear when the engine is warm, and the idle speed is 1000 rpm. If the engine is shifted in and out of gear at a higher speed, when the engine is cold, then gearbox damage will occur.

  • Page 40: Section 7 - Service Procedure

    SECTION 7 – Service Procedure NOTICE: REFER TO THE YANMAR MANUAL PRIOR TO CARRYING OUT ANY SERVICE OR MAINTENANCE WORK. WARNING: PRIOR TO CARRYING OUT ANY SERVICE OR MAINTENANCE WORK MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. 1. Engine Oil and Filter Change WARNING: BURN HAZARD! WAIT UNTIL THE ENGINE COOLS SLIGHTLY BEFORE YOU DRAIN THE ENGINE OIL.

  • Page 41: Air Filter Check And Change

    2. Air Filter Check and Change • Release the two spring clips. Pull off the end cover to reveal the filter element. The element simply pulls out. • To fit the new element, slide the open end of the filter element into the main body. Gently push the element until fully seated.

  • Page 42: Disposal Of Oil And Related Items

    Gearbox Model Location of Dipstick / Filler Plug / Drain Plug Level dipstick & Filler Plug PRM 280 Level dipstick & Filler Plug PRM 500 Figure 16: Location of Dipstick / Filler Plug on Gearbox 4. Disposal of Oil and Related Items NOTICE: ALWAYS BE ENVIRONMENTALLY RESPONSIBLE.

  • Page 43: Primary Fuel Filter Drain (Rdg9188346)

    5. Primary Fuel Filter Drain (RDG9188346) WARNING: DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS. WARNING: DIESEL FUEL IS HARMFUL TO SKIN. MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. • Place a small drain bowl under the primary fuel filter / water trap. •...

  • Page 44: Primary Fuel Filter Change

    6. Primary Fuel Filter Change DANGER: DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS. WARNING: DIESEL FUEL IS HARMFUL TO SKIN. MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. • Ensure the fuel tank is at least ¾ full prior to undertaking this procedure. •...

  • Page 45: Fuel System Bleeding

    • Refer to the Yanmar Operators Manual, Periodic Maintenance. 8. Fuel System Bleeding DANGER: DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS. WARNING: DIESEL FUEL IS HARMFUL TO SKIN. MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. • Ensure the fuel tank is at least ¾ full prior to undertaking this procedure. •...

  • Page 46: Belt Adjustment

    • If required, top up the level with coolant (50% clean tap water and 50% ethylene glycol based anti-freeze) through the expansion tank filler cap. • Do not use water only to top up as this weakens the coolant mix, reducing the level of frost protection and anti-corrosion protection of the coolant.

  • Page 47: Belt Maintenance

    11. Belt Maintenance WARNING: SEVERE HAZARD! KEEP HANDS AND OTHER BODY PARTS AWAY FROM MOVING/ROTATING PARTS. WEAR TIGHT FITTING CLOTHING AND KEEP YOUR HAIR SHORT OR TIE BACK. REMOVE ALL JEWELLERY BEFORE COMMENCING WORK. CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA.

  • Page 48: Control Panel Maintenance

    • Loosen the top adjuster bolts and the lower mounting pivot nut and bolt. • Push the alternator towards the engine to loosen the belt. • Remove the belt. • Hold the belt in position over the top alternator pulley. Rotate the engine if required by hand, to guide the new belt into the “vee”.

  • Page 49: Section 8 - Service Schedule

    50% Clean Water + 50% Ethylene Glycol Antifreeze Gearbox SAE 10W 40 API Class CD Oil Engine Oil Capacity (with Filter): Engine Capacity (Litres) Capacity (Pints) Shire 70 10.5 18.5 Gearbox Oil Capacity (Including Cooler): Gearbox Capacity (Litres) Capacity (Pints)

  • Page 50: Service Intervals

    2. Service Intervals Check Change Notes Every 350 Hours Engine Oil & Filter Daily (Level) First change after 50 hours OR 12 Months* Weekly Every 350 Hours Gearbox Oil First change after 25 hours (Level) OR 12 Months* Coolant Level Daily (Level) Every 24 Months At first 50 hour...

  • Page 51: Section 9 - Wiring Diagrams

    SECTION 9 – Wiring Diagrams 1. Engine Wiring Diagram Shire 70 Figure 18: Shire 70 Wiring Diagram RDG603A26 – Issue 11 Page 51 of 97...

  • Page 52: Standard Control Panel Wiring Diagram

    2. Standard Control Panel Wiring Diagram Figure 19: Standard Control Panel Wiring Diagram RDG603A26 – Issue 11 Page 52 of 97...

  • Page 53: Deluxe Control Panel Wiring Diagram

    3. Deluxe Control Panel Wiring Diagram Figure 20: Deluxe Control Panel Wiring Diagram RDG603A26 – Issue 11 Page 53 of 97...

  • Page 54: Prestolite 24 Volt 120 Amp Alternator Wiring Diagram

    4. Prestolite 24 Volt 120 Amp Alternator Wiring Diagram Figure 21: 24v 120A Alternator Wiring Before wiring the 24 Volt 120 Amp Alternator please read the information below: • The S (Sense) terminal is not active on the AVI147J3110HD or AVI147J3113HD models so does not need connecting (on those two models).
  • Page 55 • The alternator is fitted with two B+ terminals. Either of the B+ terminals can be used. • The alternator is earth return (grounded) Ensure there is a good earth connection to the engine. A 12v ignition operated relay may be required to switch on the 24v supply to Terminal 15 if the alternator is a stand alone item fitted to a 12v engine.

  • Page 56: Section 10 - Technical Data

    SECTION 10 – Technical Data 1. Engine Data Engine Model Shire 70 - TNV98 ZNSA Type Vertical In-Line Diesel Engine Combustion System Direct Injection Aspiration Naturally Number of Cylinders Bore x Stroke 98 x 110mm Displacement 3.319L Rated Output/Speed 52kW (70hp) at 2500rpm...

  • Page 57: Section 11 - Fault Diagnosis

    SECTION 11 – Fault Diagnosis 1. Failure Indicator Flashing Pattern • If a fault occurs with the engine, the failure indicator light (Figure 22) will start flashing. The sequence in which the failure indicator light starts to flash will indicate the fault that has occurred.
  • Page 58 • If an EGR valve failure is detected when the engine is started, the failure indicator light will flash in a pattern of thirteen (one long flash followed by 3 short flashes) as shown in (Figure 24) Upper: 1 flash Lower: 3 flashes When the engine is started 0.5s...

  • Page 59: Fault Codes

    3. Fault Codes Fault Item Flashing Fault Code Pattern Area Status Failure (Low Voltage) P0117/4 Cooling Water Temperature Sensor Failure (High Voltage) P0118/3 Failure (Low Voltage) P0122/4 Failure (High Voltage) P0123/3 Accelerator Sensor Intermittent Failure P0124/2 Lower Limit Error P1125/1 Upper Limit Error P1126/0 Speed Sensor...
  • Page 60 Failure (Low Voltage) P1222/4 Rack Actuator Relay Failure (High Voltage) P1223/3 Intermittent Failure P1224/2 Failure (Low Voltage P0222/4 Failure (High Voltage) P0223/3 Intermittent Failure P0224/2 Spare Accelerator Sensor Lower Limit Error P1225/1 Upper Limit Error P1226/0 Communication Error P1227/8 Failure (Low Voltage) P2228/4 Atmospheric Pressure Sensor Failure (High Voltage)

  • Page 61: Section 12 - Dealer List

    SECTION 12 – Dealer List Area Company Telephone Email Bluenine Marine 01189 406482 info@blueninemarine.co.uk Driveline Marine 0118 942 3877 tam@drivelinemarine.com BERKSHIRE Marcus Marine Engineering Ltd 07900890911 Marcus@marcusmarine.co.uk (Servicing, Repairs & Breakdowns only) BRISTOL Advance Marine 01275 815910 phil@advancemarine.co.uk Midland Chandlers 01928 751 800 preston.brook@midlandchandlers.co.uk CHESHIRE...
  • Page 62 Crafted Boats Ltd 01527 876438 craftedboats@btconnect.com WORCESTERSHIRE Evesham Marina 01386 768500 info@eveshammarina.co.uk YORKSHIRE Rodley Boat Centre 01132 576132 rodleyboatcentre@msn.com MONMOUTHSHIRE Castle Narrowboats 01873 830001 info@castle.narrowboats.co.uk EIRE Southshore Marina & Diesel Ltd 028383 41010 info@southshoremarine.co.uk RDG603A26 – Issue 11 Page 62 of 97...

  • Page 63: Section 13 - Shire Service Parts

    SECTION 13 – Shire Service Parts Primary Fuel Filter RDG9188346 Engine Fuel Filter 119802-55801 50A Alternator 129423-77200 50A Alt Belt GB/T12732-1996 240A Alternator RDG2019682 240A Alt Belt RDG0047511 3.5kW Alternator Belt (Option) RDG0047600 5kW Alternator Belt (Option) RDG0047600 8kW Alternator Belt (Option) RDG0047601 Air Filter Element RDG6613...
  • Page 64 RDG80210219). Shire Parts Book: On the E.P Barrus Website there is a Shire 70 Parts Book which has a more extensive list of parts available for your engine. To access the Shire Parts Books on the internet type the following short link into your search engine: https://www.barrus.co.uk/shire-parts/...

  • Page 65: Section 14 - Declarations

    Name of Engine Manufacturer: Yanmar Co., LTD. Name of Authorised Representative: E.P.Barrus LTD Address: E.P.Barrus LTD, Launton Road, Bicester, Oxon, OX26 4UR, England Name of Notified Body for exhaust emission assessment: HPi Verification Services Ltd Address: The Manor House, Howbery Park...

  • Page 66: Declaration Of Incorporation Of Partly Completed Machinery

    2. Declaration of Incorporation of Partly Completed Machinery (Original declaration according to Directive 2006/42/EC, Annex II, part 1B) 1. The manufacturer: E. P. Barrus Limited Glen Way Launton Road Bicester OX26 4UR 2. Authorised Compiler of Mr. Graeme Aldridge Relevant Technical...
  • Page 67 ANNEX A The essential health and safety requirements for machinery can only be made compliant partly by Barrus. Therefore Barrus recommends to double-check the paragraphs from Annex 1 of the Directive 2006/42/EC mentioned below for compliance with the Directive for your particular machine.
  • Page 68 For the fuel filter, fuel injection pump, fuel injection nozzles, high pressure fuel injection pipes and fuel hoses supplied and installed on the engine by Barrus. Any other fuel system parts connected to the engine to be made compliant by the boat builder/installer.
  • Page 69 1.5.8 Noise 1.5.9 Vibrations 1.5.10 Radiation 1.5.11 External radiation 1.5.12 Laser radiation Not applicable 1.5.13 Emissions of hazardous materials and substances Except for the exhaust, fuel, and cooling water system which needs to be properly connected by the boat builder or installer according to the Shire Manual. 1.5.14 Risk of being trapped in a machine...

  • Page 70: Eu Declaration Of Conformity With The Exhaust Emissions Requirements Of Directive 2013/53Eu

    3. EU Declaration of Conformity with the Exhaust Emissions Requirements of Directive 2013/53EU (Original declaration according to Directive 2013/53/EU) The manufacturer: E. P. Barrus Limited Glen Way Launton Road Bicester OX26 4UR 2. Authorised Compiler of Mr. Graeme Aldridge Relevant Technical...

  • Page 71: Section 15 - Lubricant Safety Data Sheets

    SECTION 15 – Lubricant Safety Data Sheets 1. Golden Film Running In Oil SAFETY DATA SHEET Golden Film Running in oil SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product identifier Product name Golden Film Running in oil Product No.
  • Page 72 Distillates (petroleum) solvent-dewaxed heavy paraffinic 10-30% CAS-No.: 64742-65-0 EC No.: 265-169-7 Registration Number: 01-2119471299-27 A petroleum product. DMSO extract < 3 % weight ( IP 346 ) Classification (EC 1272/2008) Classification (67/548/EEC) Not classified. Not classified. Phosphorodithioic acid, O,O-di-C1-14-alkyl esters, zinc salts <...
  • Page 73 SECTION 5: FIREFIGHTING MEASURES 5.1. Extinguishing media Extinguishing media Extinguish with foam, carbon dioxide, dry powder or water fog. Unsuitable extinguishing media Do not use water jet as an extinguisher, as this will spread the fire. 5.2. Special hazards arising from the substance or mixture Hazardous combustion products In case of fire, toxic gases (CO, CO2, NOx) may be formed.
  • Page 74 SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION 8.1. Control parameters Name TWA - 8 Hrs STEL - 15 Min Notes Distillates (petroleum) solvent-dewaxed heavy ACGIH 5 mg/m3 10 mg/m3 paraffinic Solvent refined mineral oil ACGIH 5 mg/m3 10 mg/m3 ACGIH = American Conference of Governmental Industrial Hygienists. 8.2.
  • Page 75 Other Flammability Product is not flammable but on excessive heating may become combustible. Material is considered non-oxidizing. 9.2. Other information Volatility Description Not considered volatile. Vapours may be emitted on excessive heating. The product is a complex mixture, the majority of which would not be classed as a VOC. However it cannot be discounted that trace or low levels of VOC's may be present.
  • Page 76 Aspiration hazard: Viscosity Kinematic viscosity > 20.5 mm2/s. The product viscosity is greater than the upper limit assigned for classification. The product contains mineral oil. If aspirated into the lungs e.g. through vomitting after ingestion admit to hospital immediately. General information This product has low toxicity.
  • Page 77 SECTION 13: DISPOSAL CONSIDERATIONS General information Waste to be treated as controlled waste. Disposal to licensed waste disposal site in accordance with local Waste Disposal Authority. 13.1. Waste treatment methods Dispose of waste and residues in accordance with local authority requirements. SECTION 14: TRANSPORT INFORMATION General The product is not covered by international regulation on the transport of dangerous goods (IMDG, IATA,...
  • Page 78 SECTION 16: OTHER INFORMATION Revision Comments NOTE: Lines within the margin indicate significant changes from the previous revision. Revision Date 21/05/2015 Revision 2 Supersedes date 23/08/2010 Risk Phrases In Full R53 May cause long-term adverse effects in the aquatic environment. R43 May cause sensitisation by skin contact.

  • Page 79: Ground Force 10W-40

    2. Ground Force 10W-40 SAFETY DATA SHEET Ground Force 10W-40 SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name Ground Force 10W-40 Product number 7450 Internal identification GHS21580 REACH registration number n/a Mixture 1.2. Relevant identified uses of the substance or mixture and uses advised against Identified uses Engine oil.
  • Page 80 SECTION 3: Composition/information on ingredients 3.2. Mixtures Distillates (petroleum) solvent-dewaxed heavy paraffinic 30-60% CAS-No.: 64742-65-0 EC No.: 265-169-7 REACH registration number: 01- 2119471299-27-XXXX A petroleum product. DMSO extract < 3 % weight ( IP 346 ) Classification Classification (67/548/EEC or 1999/45/EC) Not classified.
  • Page 81 SECTION 5: Firefighting measures 5.1. Extinguishing media Suitable extinguishing media Extinguish with foam, carbon dioxide, dry powder or water fog. Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire. Media 5.2. Special hazards arising from the substance or mixture Specific hazards Heat from fire could result in drums bursting Hazardous combustion...
  • Page 82 SECTION 8: Exposure Controls/personal protection 8.1. Control parameters Occupational exposure limits Distillates (petroleum) solvent-dewaxed heavy paraffinic Long-term exposure limit (8-hour TWA): ACGIH 5 mg/m³ Short-term exposure limit (15-minute): ACGIH 10 mg/m³ Distillates,hydrotreated heavy paraffinic Long-term exposure limit (8-hour TWA): ACGIH Short-term exposure limit (15-minute): ACGIH 10 mg/m³...
  • Page 83 8.2. Exposure controls Protective equipment Appropriate engineering Provide adequate general and local exhaust ventilation. Observe any occupational exposure controls limits for the product or ingredients. Eye/face protection Eyewear complying with an approved standard should be worn if a risk assessment indicates eye contact is possible.
  • Page 84 Decomposition Temperature Not determined. Viscosity 89.4 cSt @ 40°C Explosive properties Not considered to be explosive. Explosive under the influence Not considered to be explosive. of a flame Oxidising properties The mixture itself has not been tested but none of the ingredient substances meet the criteria for classification as oxidising.
  • Page 85 Carcinogenicity Carcinogenicity This product contains mineral oils which are considered to be severly refined and not considered to be carcinogenic under IARC. All of the oils in this product have been demonstrated to contain less than 3% extractables by the IP346 test Reproductive toxicity Reproductive toxicity - fertility No data available to suggest the product will cause reproductive toxicity.
  • Page 86 12.5. Results of PBT and vPvB assessment Results of PBT and vPvB This product does not contain any substances classified as PBT or vPvB. assessment 12.6. Other adverse effects Other adverse effects None known. SECTION 13: Disposal considerations 13.1. Waste treatment methods General information This material and its container must be disposed of as hazardous waste.
  • Page 87 15.2. Chemical safety assessment No chemical safety assessment has been carried out. Inventories Canada - DSL/NDSL All the ingredients are listed or exempt. US - TSCA All the ingredients are listed or exempt. Australia - AICS All the ingredients are listed or exempt. Korea - KECI All the ingredients are listed or exempt.

  • Page 88: Liquimatic Super Atf

    3. Liquimatic Super ATF SAFETY DATA SHEET Liquimatic Super ATF SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name Liquimatic Super ATF Product number 7290 Internal identification GHS21439 REACH registration number n/a Mixture 1.2. Relevant identified uses of the substance or mixture and uses advised against Identified uses Transmission fluid Uses advised against...
  • Page 89 SECTION 3: Composition/information on ingredients 3.2. Mixtures Distillates (petroleum) solvent-dewaxed heavy paraffinic 60-100% CAS-No.: 64742-65-0 EC No.: 265-169-7 REACH registration number: 01- 2119471299-27-XXXX Classification Classification (67/548/EEC or 1999/45/EC) Asp. Tox. 1 - H304 Lubricating oil (petroleum) C20-C50,hydrotreated,neutral oil 10-30% based CAS number: 72623-87-1 EC number: 276-738-4 REACH registration number: 01-...
  • Page 90 SECTION 5: Firefighting measures 5.1. Extinguishing media Suitable extinguishing media Extinguish with foam, carbon dioxide, dry powder or water fog. Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire. Media 5.2. Special hazards arising from the substance or mixture Specific hazards Heat from fire could result in drums bursting Hazardous combustion...
  • Page 91 SECTION 8: Exposure Controls/personal protection 8.1. Control parameters Occupational exposure limits Distillates (petroleum), solvent-dewaxed heavy paraffinic Long-term exposure limit (8-hour TWA): ACGIH 5 mg/m³ Short-term exposure limit (15-minute): ACGIH 10 mg/m³ Lubricating oil (petroleum) C20-C50,hydrotreated,neutral oil based Long-term exposure limit (8-hour TWA): ACGIH 5 mg/m³...
  • Page 92 Not applicable. Melting point -40°C Pour point Initial boiling point and range >320°C @ 101.3 kPa Flash point 196°C PMCC (Pensky-Martens closed cup). Evaporation rate Not relevant. Upper/lower flammability or Not known. explosive limits Other flammability Product is not flammable but on excessive heating may become combustible. Vapour pressure <0.1 kPa @ 20°C Vapour density...
  • Page 93 SECTION 11: Toxicological information 11.1. Information on toxicological effects Acute toxicity - oral Acute toxicity oral (LD₅₀ 2,000.0 mg/kg) Species Notes (oral LD₅₀) Not expected to be highly toxic based on information of ingredients. Based on available data the classification criteria are not met. Acute toxicity - dermal Acute toxicity dermal (LD₅₀...
  • Page 94 SECTION 12: Ecological Information Ecotoxicity Based on available data the classification criteria are not met. Not regarded as dangerous for the environment. 12.1. Toxicity Toxicity Based on available data the classification criteria are not met. Not considered toxic to fish. Acute toxicity –...
  • Page 95 14.3. Transport hazard class(es) No transport warning sign required. 14.4. Packing group Not applicable. 14.5. Environmental hazards Environmentally hazardous substance/marine pollutant 14.6. Special precautions for user Not applicable. 14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code Transport in bulk according to Not applicable.
  • Page 96 SECTION 16: Other information Revision comments NOTE: Lines within the margin indicate significant changes from the previous revision. Issued by Regulatory Affairs Revision date 26/10/2015 Revision SDS number 21439 Hazard statements in full H304 May be fatal if swallowed and enters airways. H319 Causes serious eye irritation.

  • Page 97: Section 16 - Shire Service Record Card

    SECTION 16 – Shire Service Record Card SERVICE RECORD CARD ……………………………………………………………………… Model: ……………………………………………………………….. Engine No: Carried out by E.P.Barrus Boat Builder Stamp: Print Name: Commission of Boat and Hand Over to Customer. (Refer to the Installation Check List Page in this Actual Hours: Manual).

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