Related Manuals for Barrus SHIRE 70 WB
Summary of Contents for Barrus SHIRE 70 WB
- Page 1 ORIGINAL INSTRUCTION WORK BOAT ENGINE MANUAL For the following engine models: 70 WB HIRE 85 WB HIRE RDG603A27 – Issue 6...
- Page 2 SAFETY E.P. Barrus is concerned for your safety. We use safety statements throughout the manual to call your attention to the potential hazards associated with the operation of your Shire engine. Follow the precautions listed throughout the manual before operation, during operation and during servicing/maintenance procedures for your safety, the safety of others and to protect the performance of your engine.
- Page 3 Engine Details Engine Serial Number: Please enter your engine serial number in the space provided above. Please quote the engine identification number during any enquiry or when ordering spare parts. Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual.
- Page 4 A TRANSFER OF TITLE OCCURS, IT MUST ALWAYS BE HANDED OVER TO THE NEW OWNER. Thank you for purchasing this Shire Work Boat Engine from E.P.Barrus. This manual has been compiled to help you to operate your engine and its associated parts with safety and pleasure.
- Page 5 Routine maintenance outlined in the Owner’s Manual must be performed using genuine parts in order to maintain warranty coverage. If the customer performs maintenance, Barrus reserves the right to make future warranty coverage possible only with proof of proper maintenance.
- Page 6 the repairs carried out are not covered by the warranty, the purchaser shall pay for all related labour and material, and any other expenses associated with that service. WHAT IS NOT COVERED This limited warranty does not cover routine maintenance items, adjustments, normal wear and tear, damage caused by abnormal use, operation of the product in a manner inconsistent with the recommended operation/duty cycle section of the Owner’s Manual, accident, submersion, improper installation (proper installation specification and techniques are set...
-
Page 7: Table Of Contents
Index Page SECTION 1 – Safety Precautions ..................10 General ........................10 Lifting .........................10 Rotating Shafts and Belts ..................10 Exhaust System ......................11 Launching and Lifting Boats..................11 Batteries........................11 SECTION 2 – Engine Identification...................13 SECTION 3 – Control Panel ....................14 Deluxe Control Panel ....................14 Control Panel Overview .....................14 Warning Light Procedure ...................14 Overall Dimensions of the Deluxe Control Panel ............17... - Page 8 Seawater Strainer ......................29 Control Panel ......................29 Calorifiers (Optional) ....................30 Installation Check List ....................32 SECTION 5 – Operation .....................33 Starting the engine for the first time ................33 Starting Procedure .....................33 Stopping Procedure ....................34 Full Load Running ......................34 Refuelling ........................34 Diesel Fuel Additive ....................34 Exhaust Back Pressure (Work Boat with dry exhaust) ..........35 SECTION 6 –...
- Page 9 Engine Wiring Diagram Shire 70 WB .................48 Engine Wiring Diagram Shire 85 WB .................49 Deluxe Control Panel Wiring Diagram ...............50 8kW Travel Power Wiring Diagram and Overall Dimensions ........51 5kW Travel Power System ..................52 SECTION 9 – Dealer List ....................53 SECTION 10 –...
-
Page 10: Section 1 - Safety Precautions
SECTION 1 – Safety Precautions 1. General NOTICE: NEVER PERMIT ANYONE TO OPERATE THE ENGINE WITHOUT PROPER TRAINING. It is the responsibility of the installer/operator to ensure that the finished installation complies with the relevant Health & Safety requirements and the recreational craft directive before commissioning. -
Page 11: Exhaust System
The engine and its accessories are not intended to be put into operation until they are integrated into the boat as a whole. No person should be in the engine compartment and the engine cover or deck hatches should be closed whilst the engine is running. 4. - Page 12 WARNING: BURN HAZARD! BATTERIES CONTAIN SULPHURIC ACID. NEVER ALLOW BATTERY FLUID TO COME IN CONTACT WITH SKIN, EYES OR CLOTHING. SEVERE BURNS COULD RESULT. MAKE SURE THE CORRECT PERSONAL PROTECTION EQUIPMENT IS WORN. Batteries can produce explosive gases; keep sparks and flames away from the battery. NO SMOKING ...
-
Page 13: Section 2 - Engine Identification
SECTION 2 – Engine Identification The engine serial number can be found engraved into the brass plate on the top of the engine rocker cover and stamped to the crankcase next to the starter motor. An example of the engine identification plate is shown below (Figure 1): Description Engine Model Serial Number... -
Page 14: Section 3 - Control Panel
SECTION 3 – Control Panel 1. Deluxe Control Panel Description Tachometer Gauge Hour Meter Water Temperature Warning Light Oil Pressure Warning Light 50A Alternator Charge Warning Light 150/240A Alternator Charge Warning Light Glow Plug Light Figure 2: Deluxe Control Panel Key Flap and Ignition Switch 50A Alternator Output Gauge 10 Oil Pressure Gauge... - Page 15 The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check. It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level. ...
- Page 16 Description Procedure for Warning Light Tachometer Gauge Hour Meter Reduce the engine revs and stop the engine within one or two minutes. Check the coolant level (refer to 9. Cooling System of SECTION 6 - SERVICE PROCEDURE). If the coolant level is incorrect, fill it to the correct level (refer to 9.
-
Page 17: Overall Dimensions Of The Deluxe Control Panel
4. Overall Dimensions of the Deluxe Control Panel (All Dimensions are in mm) Figure 3: Deluxe Control Panel Dimensions RDG603A27 – Issue 6 Page 17 of 59... -
Page 18: Section 4 - Installation
SECTION 4 – Installation NOTICE: REFER TO THE SHIRE AND ENGINE MANUALS PRIOR TO INSTALLING THE ENGINE. 1. Ventilation All internal combustion engines radiate heat and require cool, clean air to aid complete combustion. Please Ensure that adequate engine room ventilation is provided, by fitting at least two vents of an aperture of not less than 15,000mm2 each (24in An allowance must be made for any grills, louvres or bends placed in the airflows and generally an increase of 25% in area is sufficient to overcome any... - Page 19 This is the water fill. Figure 4: Shire 70 WB Header Tank Connections Figure 5: Shire 85 WB Header Tank Connections (Crank Mounted Pump) RDG603A27 – Issue 6...
-
Page 20: Shaft Connection And Propeller Selection
Figure 6: Shire 85 WB Header Tank Connections (Belt Driven Pump) 4. Shaft Connection and Propeller Selection Some type of flexible coupling must be used to connect the gearbox output flange to the propeller shaft flange. Various coupling flanges are widely available to assist with this. - Page 21 a very slight increase in vibration. AV mount installation points are shown on (Figure Figure 7: Correct Anti-Vibration Mount Installation RDG603A27 – Issue 6 Page 21 of 59...
-
Page 22: Engine Alignment
Figure 8: Correct Anti-Vibration Mount Installation Description Normal mounting position Alternative mounting position if engine compartment space is restricted Figure 9: Anti-Vibration Mount Installation Points 6. Engine Alignment The gearbox output shaft flange and propeller shaft input flange must be almost RDG603A27 –... -
Page 23: Engine Inclination
perfectly aligned. A maximum of 0.05mm (0.002”) misalignment in any plane is acceptable. Ensure alignment is recheck after the first 4 hours of running, after the first month and thereafter annually. If the engine is out of alignment it will result in excessive vibration and possible damage to the stern tube and propeller shaft. -
Page 24: Electrics
Shire 85 WB: Connect the domestic battery positive cable to the 120A alternator B+ terminal. This ensures that the 150A charges the start battery. Shire 70 WB and 85 WB: A cable will need to be manufactured locally and fitted between the lower 240A alternator and domestic battery positive terminal. The cable should have a minimum cross sectional area of 50mm²... -
Page 25: Electrical Options
Check oil levels in engine and gearbox before starting For the Shire 70 WB use good quality engine oil SAE 10W / 40 API class CD. The Shire 85 WB uses John Deere oil. See Section 7 – Service Schedule for the specification of the oil. -
Page 26: Fuel
Ensure the main fuel tank is clear of dirt and water. A separate water trap must be fitted to all engine installations. The Shire 70 WB and 85 WB engines are supplied with an additional fuel pre-filter water trap as standard. -
Page 27: Coolant
BURN HAZARD! THE WATER COOLED EXHAUST MANIFOLD IS HOT AND MAY BURN YOU. For the Shire 70 WB, Yanmar recommend a prepared coolant mix of 50% clean tap water and 50% antifreeze. For the Shire 85 WB, John Deere recommend that Cool Gard is used. Cool Gard is already mixed and must NOT have water added to it. -
Page 28: Control Cables
13. Control Cables Connect engine speed control cable. With the engine off, ensure that the engine speed control lever achieves full travel from idle to full speed. Adjust if necessary. Check the gearbox shift lever selects positively and that the drive direction corresponds with the gearshift control lever. -
Page 29: Seawater Strainer
Live aboard application fitted with a 150amp domestic alternator 3 x 150 = 450 ampere/hour maximum battery bank size Example 2: Weekend cruising or hire fleet application fitted with a 240amp domestic alternator 3.5 x 240 = 840 ampere/hour maximum battery bank size. 15. -
Page 30: Calorifiers (Optional)
90°C. A blender valve must be incorporated in the calorifier / hot water system outlet to lower the hot water temperature for domestic use. Calorifier Outlet Calorifier Inlet Figure 11: Shire 70 WB Calorifier Connections RDG603A27 – Issue 6 Page 30 of 59... - Page 31 Calorifier Outlet Calorifier Inlet Figure 12: Shire 85 WB Calorifier Connections RDG603A27 – Issue 6 Page 31 of 59...
-
Page 32: Installation Check List
18. Installation Check List Please tick box Engine alignment correct, clearance all round, check propeller turns by hand (Ensure ignition is off battery and battery master switch is off) Anti-Vibration mounts correct height, spacers if necessary. Make sure all nuts are tight Exhaust system as specified Battery leads are of correct size, tightened and start battery is charged... -
Page 33: Section 5 - Operation
SECTION 5 – Operation NOTICE: REFER TO THE ENGINE MANUAL PRIOR TO STARTING THE ENGINE. 1. Starting the engine for the first time Remove ignition key. Ensure all oil and coolant levels are checked. Ensure both the engine and domestic batteries are connected. Both battery master switches must be turned on. -
Page 34: Stopping Procedure
Stop engine if any abnormal noises are detected. Visually check the engine for oil, fuel and coolant leaks, after initial start-up and at regular intervals. Note: Engine must be stopped to carry out this check). 3. Stopping Procedure ... -
Page 35: Exhaust Back Pressure (Work Boat With Dry Exhaust)
Part Number RDG80210219. 7. Exhaust Back Pressure (Work Boat with dry exhaust) Use 100mm ID suitable machine flexible exhaust hose on both Shire 70 WB and 85 WB. Do not step down to a smaller size. RDG603A27 – Issue 6... -
Page 36: Section 6 - Service Procedure
SECTION 6 – Service Procedure NOTICE: REFER TO THE ENGINE MANUAL PRIOR TO CARRYING OUT ANY SERVICE OR MAINTENANCE WORK. WARNING: PRIOR TO CARRYING OUT ANY SERVICE OR MAINTENANCE WORK MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. 1. Engine Oil and Filter Change WARNING: BURN HAZARD! WAIT UNTIL THE ENGINE COOLS SLIGHTLY BEFORE YOU DRAIN THE ENGINE OIL. -
Page 37: Air Filter Check And Change
2. Air Filter Check and Change Release the two spring clips. Pull off the end cover to reveal the filter element. The element simply pulls out. Note: The Shire 85 WB has an inner safety element fitted. To fit the new element, slide the open end of the filter element into the main body. Gently push the element until fully seated. -
Page 38: Disposal Of Oil And Related Items
Gearbox Model Location of Dipstick / Filler Plug Level dipstick & Filler Plug PRM 280 Figure 13: Location of Dipstick / Filler Plug / Drain Plug on Gearbox 4. Disposal of Oil and Related Items NOTICE: ALWAYS BE ENVIRONMENTALLY RESPONSIBLE. ... -
Page 39: Primary Fuel Filter Change
DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS. WARNING: DIESEL FUEL IS HARMFUL TO SKIN. MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. Shire 70 WB: Ensure the fuel tank is at least ¾ full prior to undertaking this procedure. ... -
Page 40: Secondary Fuel Filter Change
Remove the fuel filter using the filter strap wrench supplied. Unscrew until loose then remove by hand. Retain the metal fuel filter drain screw from the old filter and reuse in the new filter. The part number for the drain screw is RDG9189022. ... -
Page 41: Fuel System Bleeding
For Shire 70 WB, refer to Yanmar Operators Manual (fuel paragraph in Section 3). For Shire 85 WB, refer to John Deere Operators Manual (Lubrication and Maintenance). The metal fuel filter water drain screw must be retained and put into the new filter element. -
Page 42: Belt Adjustment
Do not use water only to top up as this weakens the coolant mix, reducing the level of frost protection and anti-corrosion protection of the coolant. The Shire 70 WB and 85 WB have a seawater inlet size of 28mm. 10. Belt Adjustment WARNING: SEVERE HAZARD! KEEP HANDS AND OTHER BODY PARTS AWAY FROM MOVING/ROTATING PARTS. -
Page 43: Belt Maintenance
If the belts are over tightened, alternator bearing failure will occur. The Shire 85 WB 120A Alternator is self-adjusting. 11. Belt Maintenance WARNING: SEVERE HAZARD! KEEP HANDS AND OTHER BODY PARTS AWAY FROM MOVING/ROTATING PARTS. WEAR TIGHT FITTING CLOTHING AND KEEP YOUR HAIR SHORT OR TIE BACK. - Page 44 Shire 70 WB: Ensure the ignition key is removed before replacing any belts. Turn the battery master switch to the off position before replacing any belts. Ensure that you have the correct replacement belts before starting this procedure.
-
Page 45: Control Panel Maintenance
Description 1 120A Alternator 2 Automatic Adjuster Figure 15: Shire 85 WB Alternator Belt 13. Control Panel Maintenance WARNING: REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT. TURN BATTERY ISOLATION SWITCHES OFF. To replace an illumination bulb: Release the panel from its mounting. The bulbs are accessible from the rear of the panel. -
Page 46: Section 7 - Service Schedule
WARNING: PRIOR TO CARRYING OUT ANY SERVICE OR MAINTENANCE WORK MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN. 1. Specifications and Capacities Shire 70 WB: Specification of Coolants and Lubricants to use: Component Lubricant Engine SAE 10W 40 API Class CD Oil... -
Page 47: Service Intervals
Engine Oil Capacity (with Filter): Engine Capacity (Litres) Capacity (Pints) 85 WB Gearbox Oil Capacity (Excluding Cooler): Gearbox Capacity (Litres) Capacity (Pints) PRM 280 2. Service Intervals Check Change Notes Every 350 Hours Engine Oil & Filter Daily (Level) First change after 50 hours OR 12 Months* Weekly Every 350 Hours... -
Page 48: Section 8 - Wiring Diagrams
SECTION 8 – Wiring Diagrams 1. Engine Wiring Diagram Shire 70 WB Figure 16: Shire 70 WB Wiring Diagram RDG603A27 – Issue 6 Page 48 of 59... -
Page 49: Engine Wiring Diagram Shire 85 Wb
2. Engine Wiring Diagram Shire 85 WB Figure 17: Shire 85 WB Wiring Diagram RDG603A27 – Issue 6 Page 49 of 59... -
Page 50: Deluxe Control Panel Wiring Diagram
3. Deluxe Control Panel Wiring Diagram Figure 18: Deluxe Control Panel Wiring Diagram RDG603A27 – Issue 6 Page 50 of 59... -
Page 51: Kw Travel Power Wiring Diagram And Overall Dimensions
4. 8kW Travel Power Wiring Diagram and Overall Dimensions DANGER: ELECTRIC SHOCK RISK! ALL HIGH VOLTAGE WIRING SYSTEMS SHOULD BE INSTALLED BY A QUALIFIED ELECTRICIAN. Travel Power AC systems installed by qualified electrician and to BMEA code of practice for Electrical and Electronic installation in Boats: BS EN ISO 13297 (ac) Figure 19: Travel Power wiring diagram Figure 19 shows the 12/24 volt part of the wiring for the 8kW Travel Power system. -
Page 52: Kw Travel Power System
7kW Alt Figure 20: Shire 70 WB Travel Power dimensions Figure 21: Shire 85 WB Travel Power Dimensions 5. 5kW Travel Power System This unit is energised by a 12v ignition operated supply. The installer can wire to a convenient plug on the existing loom for this purpose. -
Page 53: Section 9 - Dealer List
SECTION 9 – Dealer List Area Company Telephone Email Bluenine Marine 01189 406482 bluenine@marine7957.fsnet.co.uk Driveline Marine 0118 942 3877 tam@drivelinemarine.com BERKSHIRE Marcus Marine Engineering Ltd 07900890911 marcusmarine@icloud.com (Servicing, Repairs & Breakdowns only) CHESHIRE Nantwich Canal Centre 01270 625122 info@nantwichcc.com Black Dog Marine 01503 265898 blackdogmarine@googlemail.com Cellar Marine... - Page 54 JD Boat Services Ltd 01902 791811 jdboats@btinternet.com STAFFORDSHIRE Stone Boatbuilding Company 01785 812688 sales@stonebuilding.co.uk Streethay Wharf 01543 414808 office@streethaywharf.co.uk Barry Hawkins Narrowboats 01827 711762 boats@hawkinsyard.freeserve.co.uk Onboard Energy 02476 393333 sales@onboardenergy.com WARWICKSHIRE Springwood Haven Leisure Ltd 0845 4566572 enquiries@springwoodhaven.co.uk Valley Boat Services Ltd 07990528123 enquiries@valleycruises.co.uk WEST MIDLANDS...
-
Page 55: Section 10 - Shire Parts
SECTION 10 – Shire Parts Model 70 WB 85 WB Primary Fuel Filter RDG9188346 RDG9188346 Secondary Fuel Filter 119802-55801 RE62418 Air Filter Element RDG6613 Inner Air Filter Element RDG6651 Outer Air Filter Element RDG6650 Oil Filter 129150-35170 RE504836 3.5kW Alternator Belt RDG0047600 RDG0047581 5kW Alternator Belt... - Page 56 RDG6110). Shire 85 WB Engine Oil and Coolant: Engine oil is available from Barrus in a 20 litre container. The part number is VC83070- 020. Engine coolant (John Deere Cool Gard) is available from Barrus in a 20 litre container.
-
Page 57: Section 11 - Declarations
Name of Engine Manufacturer: Yanmar Co Ltd. Address: Yanmar Europe B.V, Brugplein 11, 1332 BS Almere-de Vaart, Netherlands Name of Authorised Representative: E.P.Barrus LTD Address: E.P.Barrus LTD, Launton Road, Bicester, Oxon, OX26 4UR, England Engine type approved according to: Stage II of Directive 97/68/EC, 88/77/EC... -
Page 58: Declaration Of Conformity For Recreational Craft Propulsion Engine With The Requirements Of Directive 94/25/Ec. (Shire 85Wb)
Name of Engine Manufacturer: John Deere Power Systems Address: Usine de Saran, B.P. 11013, 45401 Fleury-les-Aubrais Cedex, France Name of Authorised Representative: E.P.Barrus LTD Address: E.P.Barrus LTD, Launton Road, Bicester, Oxon, OX26 4UR, England Engine type approved according to: Stage II of Directive 97/68/EC, 88/77/EC... -
Page 59: Section 12 - Shire Service Record Card
SECTION 12 – Shire Service Record Card SERVICE RECORD CARD ……………………………………………………………………… Model: ……………………………………………………………….. Engine No: Carried out by E.P.Barrus Boat Builder Stamp: Print Name: Commission of Boat and Hand Over to Customer. (Refer to the Installation Check List Page in this Actual Hours: Manual).
Need help?
Do you have a question about the SHIRE 70 WB and is the answer not in the manual?
Questions and answers