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Mitsubishi Electric FR-V5NE-E Instruction Manual

Vector inverter
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VECTOR INVERTER
-INSTRUCTION MANUAL-
ETHERNET COMMUNICATION OPTION
FR-V5NE-E

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Summary of Contents for Mitsubishi Electric FR-V5NE-E

  • Page 1 VECTOR INVERTER -INSTRUCTION MANUAL- ETHERNET COMMUNICATION OPTION FR-V5NE-E...

  • Page 2: Safety Instructions

    Thank you for choosing the Mitsubishi inverter option unit. This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment to its optimum.
  • Page 3 WARNING Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work. Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured. Handle this option unit with dry hands to prevent an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
  • Page 4 (3) Usage WARNING Do not modify the equipment. CAUTION When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set the required parameters before starting operation. For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from your body.

  • Page 5: Table Of Contents

    CONTENTS 1.PRE-OPERATION INSTRUCTIONS Unpacking and Product Confirmation ....................1 Packing Confirmation...........................1 Structure ..............................2 2.INSTALLATION Pre-Installation Instructions........................3 Installation ............................3 Removal...............................5 3. OPERATION OVERVIEW System Configuration...........................6 Cable Specification ..........................7 Precautions for System Configuration ....................7 General Procedure..........................8 4. INVERTER SETTING Communication Parameter List......................9 4.1.1 Parameters ..........................10 Inverter Operation Mode ........................11 5.
  • Page 6 Software Start ............................14 6.1.1 Login ............................14 Main Screen............................15 6.2.1 Functions ............................16 6.2.2 Parameter setting........................16 6.2.3 Parameter No and range ......................16 6.2.4 Parameter setting button......................16 7. PARAMETER SETTING Parameter Setting on All List Format Page..................18 Parameter Setting on Functional List Format Page ................19 Parameter Setting on Individual List Format Page ................21 Parameter Setting on Basic Settings Page..................23 DA1/DA2 Calibration..........................25...
  • Page 7 10. DIAGNOSTICS 10.1 VFD Status............................44 10.2 Diagnostics ............................45 11. MAIL SETTING 12.ERROR CODES 12.1 Error Code Lists ..........................47 APPENDIX Inverter Operation Mode ........................48...
  • Page 8 MEMO...

  • Page 9: Pre-Operation Instructions

    • Ethernet is a registered trademark of Xerox Co. Ltd. • No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation. • Other product and company names herein may be either trademarks or registered trademarks of their...

  • Page 10: Structure

    PRE-OPERATION INSTRUCTIONS 1.3 Structure 3) Dip switch 1) RJ-45 modular jack 2) LED Rear view Front view Mounting holes Mounting Mounting hole hole FR-V5NE Connector Option fixing holes Name Function Connect the 10BASE-T cable for Ethernet communication to make communication 1) RJ-45 modular jack with a personal computer.

  • Page 11: Installation

    2.INSTALLATION 2.1 Pre-Installation Instructions Make sure that the input power of the inverter is off. CAUTION With input power on, do not install or remove the option unit. Otherwise, the inverter and option unit may be damaged. 2.2 Installation (1) Remove the inverter front cover refering to the inverter manual. (2) Install the option unit to Slot 3.
  • Page 12 INSTALLATION Slot 1 Inverter Inverter (without cover) (with cover) Slot 2 Accessory screw Inverter side connector (2pcs.) W iring cover Slot 3 for option (D ATA PO RT) O ption fixing hook D edicated option cover Ethernet com m unication option FR-V 5N E The option fixing hooks are provided for slots 1,2,3...

  • Page 13: Removal

    INSTALLATION 2.3 Removal (1) How to remove the control circuit terminal block Loosen the two mounting screws in both ends of the control circuit terminal block. (The screws cannot be removed.) Pull down the terminal block from the back of the control circuit terminals by one hand. erminal block fixing screw (2) After removing two screws on the right and left places, hold the option unit and pull the lower part upward as shown below.

  • Page 14: Operation Overview

    3. OPERATION OVERVIEW By fitting the Ethernet communication option (FR-V5NE) to the FR-V500 series inverter, you can perform parameter setting, monitoring, diagnostics and mail send/receive efficiently via a LAN using a Web browser. 3.1 System Configuration Operating environment Web browser: Netscape Communicator Ver.

  • Page 15: Cable Specification

    OPERATION OVERVIEW 3.2 Cable Specification Connect the option unit (FR-V5NE) to the Ethernet using the LAN cable indicated below. Cable used: Use cables whose category is TPCC3 (Twisted Pair Communication Cable for LAN Category 3) or higher and shape is UTP(Unshielded Twisted Pair). (according to the10BASE-T(IEEE802.3) standard) Maximum wiring length: The maximum length between HUB and card is 100m.

  • Page 16: General Procedure

    OPERATION OVERVIEW 3.4 General Procedure Start Get the IP address (sub-network mask, gateway address as necessary) for the inverter from the network Get the IP address (sub-network mask, gateway address as necessary) for the inverter from the network manager. manager. Set Pr.

  • Page 17: Inverter Setting

    4. INVERTER SETTING 4.1 Communication Parameter List Fitting the FR-V5NE to the inverter enables the following parameters to be set. Use the PU (FR-DU04-1/ FR-PU04V) to set them. You cannot make access from the personal computer without setting the following parameters. For the addresses, consult the network manager (person who does network planning, IP address management, etc.).

  • Page 18: Parameters

    INVERTER SETTING 4.1.1 Parameters (1) Pr. 434 to Pr. 437 (IP address) Set the IP address of the FR-V5NE. (Set the IP address that was assigned by the sub-network manager.) http://* * *. * * *. * * *. * * * / IP address 4 (Pr.

  • Page 19: Inverter Operation Mode

    INVERTER SETTING 4.2 Inverter Operation Mode Change the operation mode to the network operation mode to write, initialize, or reset parameters with the " 0, 2, 6, 7, or 8 " in Pr. 79 to change to the FR-V5NE. When changing to the network operation mode, set external operation mode.

  • Page 20: Function Overview

    5. FUNCTION OVERVIEW You can perform the following functions efficiently using the Web browser of the personal computer. Displays the names, setting ranges and factory settings of all parameters in a list All list format format so that the parameters are read or written. Function-by-function Displays the parameters on a function-by-function basis so that the parameters Parameter...

  • Page 21: Software Specifications

    FUNCTION OVERVIEW 5.1 Software Specifications 5.1.1 Software configuration In Ethernet communication, the software consists of the applet program, servlet program and inverter communication program are as shown below. Start operation after enabling JavaScript on the used Web browser. Inverter Personal computer FR-V5NE Inverter communication...

  • Page 22: Software Start And Screen Description

    6. SOFTWARE START AND SCREEN DESCRIPTION 6.1 Software Start Start the Ethernet software by specifying the IP address of the FR-V5NE that was set in the parameters (Pr.434 to Pr.437) from the Web browser of the personal computer. Enter the IP address into the Address field of the Web browser (Internet Explorer or Netscape Communicator) to open the title screen of the Ethernet software.

  • Page 23: Main Screen

    SOFTWARE START AND SCREEN DESCRIPTION 6.2 Main Screen When you login, the following screen appears. CAUTION Normally it takes 2 to 3 mins to start the software. However, starting time varies depending on the line condition.

  • Page 24: Functions

    SOFTWARE START AND SCREEN DESCRIPTION 6.2.1 Functions Name Description 1) Function screen switchover Used to switch between the function (parameter setting, monitoring, diagnostics, mail) displays. U sed to sw itch betw een the operation m odes (E XT, LN K). (Refer to page 48 for operation m ode of the inverter.) EXT: External operation mode 2) Operation mode switchover LNK: Network operation mode (Ethernet communication mode)

  • Page 25: Parameter Setting

    7. PARAMETER SETTING Set the parameters. Refer to the inverter manual for details of the parameters. After changing any parameter value(s), click 8) [Blk Write] or 9) [Write] to store it (them) into the inverter. (Refer to page 18.) REMARKS 1.

  • Page 26: Parameter Setting On All List Format Page

    PARAMETER SETTING 7.1 Parameter Setting on All List Format Page Refere Name Description Page Used to list the parameters that have 1) Change List been changed from the factory settings. Used to initialize the 2) Pr Init parameters to the factory settings.

  • Page 27: Parameter Setting On Functional List Format Page

    PARAMETER SETTING 7.2 Parameter Setting on Functional List Format Page This page displays specific parameters on a function-by-function basis from among a number of available parameters. Refer to page 18 for the way to change the parameter values.
  • Page 28 PARAMETER SETTING !Function button outline Motor Used to display the parameter list related to motor setting. S Settings Used to display the parameter list related to speed setting. Acc/Dec Used to display the parameter list related to acceleration/deceleration operation. Protection Used to display the parameter list related to the protective functions. Monitor Used to display the parameter list related to the monitor functions.

  • Page 29: Parameter Setting On Individual List Format Page

    PARAMETER SETTING 7.3 Parameter Setting on Individual List Format Page This page can be used to list the frequently used parameters or necessary parameters freely. Refer to page 31 for write to the inverter. (1) Creation of individual list Click [1) Edit], choose the list- registered parameter, and click [2) Add] to move it to the Individual List side.
  • Page 30 PARAMETER SETTING (2) Save in the Individual List Save parameter No. currently displayed in the individual list in the file. Click [Save format] to save a file. (3) Display the individual list (load/ reflection) Click [Format upload] to load the file saved with [Save format] and click [Reflect format] to display the list.

  • Page 31: Parameter Setting On Basic Settings Page

    PARAMETER SETTING 7.4 Parameter Setting on Basic Settings Page You can set the operation specifications roughly without a need to know the specific parameters. Refer to page 31 for write to the inverter. (1) Set all items. (For [Click], make selection from the choices on the right side.) REMARKS An error is displayed if the entered value is outside the setting range.
  • Page 32 PARAMETER SETTING Clicking [Confirmed] sets the parameters automatically and displays the parameter list. REMARKS You can also change the parameter values on this page. (Refer to page 18.) Click [Pre. page] to return to the previous page (Basic Settings page).

  • Page 33: Da1/Da2 Calibration

    PARAMETER SETTING 7.5 DA1/DA2 Calibration Pressing [Click] in the Change Value field of Pr. 900 or Pr. 901 on the parameter setting page displays the following page. For details, refer to the inverter manual (detailed "calibration function") and make setting. Scale adjustment Name Description...

  • Page 34: Bias/Gain Of Speed Setting Voltage (Current)

    PARAMETER SETTING 7.6 Bias/Gain of Speed Setting Voltage (Current) Pressing [Click] in the Change Value field of any of Pr. 902 to Pr. 905 and Pr. 917 to Pr. 920 on the parameter setting page displays the following page. For details, refer to the inverter manual (basic) and make setting.
  • Page 35 PARAMETER SETTING (2) Calibration with application of voltage Choosing the adjusting method "With the voltage source" (1)) monitors the Present Setting Voltage (3)). Set the Setting Speed (2)) and adjust the external potentiometer on the basis of the currently set voltage monitor.
  • Page 36 PARAMETER SETTING (3) Calibration at any point without application of voltage Choose the adjusting method "Any points without voltage source" (1)) and set the Setting Speed (2)) and Setting Voltage (3)). Clicking the "OK" button writes the setting speed and current volume setting voltage to the inverter.

  • Page 37: Parameter Function Buttons

    8. PARAMETER FUNCTION BUTTONS 8.1 Change List Clicking [Change List] displays the following screen. The parameters whose values have been changed from the factory setting are displayed. Click [OK] to return to the parameter list.

  • Page 38: Parameter Initialization

    PARAMETER FUNCTION BUTTONS 8.2 Parameter Initialization Clicking [Pr Init] initializes the parameters. The parameters can be initialized by "Parameter Clear" or "All Clear". CAUTION • • • • Clicking "parameter clear" or "All clear" erases the IP addresses (Pr. 434 to Pr. 437)

  • Page 39: Block Read/Block Write

    PARAMETER FUNCTION BUTTONS 8.3 Block Read/Block Write Clicking [Blk Read] or [Blk Write] reads or writes data and displays the progress. CAUTION • • • • Clicking the [Cancel] button during read/write displays in the parameter list only the parameter values that have been read/written until then.

  • Page 40: Save

    PARAMETER FUNCTION BUTTONS 8.4 Save Used to save parameter No., parameter setting (in the present setting column), and unit in the parameter list. Save can be performed on the "All List Format", "Functional List Format" or "Basic Settings 2" page of the parameter setting screen.

  • Page 41: Upload And Change Value Display

    PARAMETER FUNCTION BUTTONS 8.5 Upload and Change Value Display Used to read the parameter list file saved and display on the change value field. Upload can be performed on the "All List Format", "Functional List Format", "Individual List" or "Basic Settings 2" page of the parameter setting screen.

  • Page 42: Monitoring

    9. MONITORING 9.1 Monitor List The following items can be monitored on the data display, meter display, oscilloscope and VFD status screens. × ..Can be monitored, ..Cannot be monitored) Data Oscillo- Monitor Name Meter Display VFD Status Display scope × # (Pr.

  • Page 43: Data Display

    MONITORING 9.2 Data Display Up to four different signals are displayed as numerical values in real time. The input and output states of the control terminals can also be monitored.
  • Page 44 MONITORING Name Description Monitor function Used to switch between the monitor functions (data display, meter display, oscilloscope, alarm history). switchover Choosing the item to be monitored displays the status, the current value and maximum value, etc. of 2) Monitor item the monitor item.

  • Page 45: Meter Display

    MONITORING 9.3 Meter Display Up to four different signals are displayed as meters at regular time intervals.
  • Page 46 MONITORING Name Description Display item Select the item to be monitored. The monitor value is displayed as a meter (current value... black, maximum value... red). Meter display The full-scale value of the meter can be changed by entering a new value directly. The current value and maximum value of the monitor item are displayed.

  • Page 47: Oscilloscope

    MONITORING 9.4 Oscilloscope Up to four different signals, which have been received from the inverter in advance, are displayed on the personal computer screen as waveforms.
  • Page 48 MONITORING Name Description Select the item to be sampled. Sampling item <Sampling item> Refer to the Monitor List (Refer to page 34.) Sampling time Enter the sampling interval. (50 to 30000ms) Choose the external or internal trigger. External trigger ..Data sampling starts after start of measurement. Trigger selection Internal trigger ..
  • Page 49 MONITORING (1) The following status panel appears at start of sampling.
  • Page 50 MONITORING (2) Clicking [Play Back] after sampling displays the following screen. Name Description Data waveform selection Used to display or hide the data waveform. Data name Shows the input/output data name. Data waveform Shows the input/output data waveform of the monitor item. Current value Shows the center value in the waveform display region.

  • Page 51: Alarm History

    MONITORING 9.5 Alarm History Past eight alarms history can be displayed. Name Description Used to display past eight alarms. Displays the name of alarm selected and output speed, Alarm History output current, output voltage and power on time below. Alarm Read Used to read the alarm history from the inverter.

  • Page 52: Diagnostics

    10. DIAGNOSTICS The output current, output voltage and other data are monitored at fixed intervals. 10.1 VFD Status Name Description Monitor Value Shows the monitor value. Used to switch the monitor display unit of the output current, output voltage or DC bus voltage between the absolute value and %.

  • Page 53: Diagnostics

    DIAGNOSTICS 10.2 Diagnostics Various status at inverter error occurrences can be displayed. Name Description Shows the latest alarm and the output speed, output current, output voltage and energization 1) Alarm History time at alarm occurrence. 2) Read Used to read the latest alarm from the inverter. 3) Alarm Clear Used to clear the alarm history of the inverter.

  • Page 54: Mail Setting

    11. MAIL SETTING At the occurrence of an inverter alarm, its definition is sent to the preset mail address. Mail is sent when the protective function of the inverter is activated, and the alarm definition, speed, output current, output time and energization time at that time are sent. xxx xxx xxx xxx xxx xxx xx xx Name...

  • Page 55: Error Codes

    12.ERROR CODES 12.1 Error Code Lists When an error occurs, following error codes are displayed in the Information column 4) in the screen on page 15). (1) Error codes related to an inverter error Error Code Error Name Definition (HEX) Outside Data outside the setting range was specified for the running frequency (running 17(11H)

  • Page 56: Appendix

    APPENDIX Inverter Operation Mode (1)Operation mode switching conditions Before switching the operation mode, check that: 1) The inverter is at a stop; 2) Both the STF and STR signals are off; and 3) The Pr. 79 "operation mode selection" setting is correct. (For setting, use the inverter's operation panel or optional parameter unit.) Pr.
  • Page 57 APPENDIX (2)Operation mode switching method Switched Operation mode from PU switching button External Ethernet PU operation operation (Switching disallowed) Symbol Switching Type Switching Method PU operation → External operation Operate the external operation key on the PU. External operation → PU operation Operate the PU operation key on the PU.
  • Page 58 APPENDIX (3) Pr. 340 "link startup mode selection" You can select the operation mode at power-on or automatic restart after instantaneous power failure. When choosing the network operation mode, set "1" in Pr. 340. After the link has started, you can write the parameter value using software. Mode at Power-on or Automatic Restart after Instantaneous Power Pr.
  • Page 59 APPENDIX Mode at Power-on or Automatic Restart after Instantaneous Power Pr. 340 Operation Mode Setting Pr.79 Failure PU or network operation Network operation mode (Switchover using software is not needed.) PU operation PU operation mode Network operation Network operation mode (Switchover using software is not needed.) External/PU combined The running speed is set in the PU operation mode and the start signal in the operation...
  • Page 60 APPENDIX (4) Pr. 338 "operation command source", Pr. 339 "speed command source" In the network operation mode, commands from the external terminals and network variables are as listed below: POINT Selecting external for operation command source (Pr. 338=1) enables the forward rotation command, reverse rotation command, etc.
  • Page 61 APPENDIX Pr. 338 "operation control command source" 0: NET 0: NET 1: External 1: External Control location REMARKS selection Pr. 339 "speed command source" 0: NET 1: External 0: NET 1: External Low-speed operation command, — External — External Remote setting (setting clear) (RL) Pr.
  • Page 62 APPENDIX External : Control by signal from external terminal is only valid. : Control from network is only valid. Combined : Control from both external terminal and network is valid. — : Control from both external terminal and network is invalid. Compensation : Control by signal from external terminal is only valid if Pr.

  • Page 63: Inverter Reset

    APPENDIX Inverter Reset Which resetting method is allowed or not allowed in each operation mode is described below. Operation Mode Resetting Method Network External operation operation operation Ethernet Inverter reset (command request network variable) Allowed Disallowed Disallowed software •The inverter can be reset any time. Turn on the signal across terminals RES-SD.
  • Page 64 MEMO...
  • Page 65 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision August, 2002 IB(NA)-0600108E-A First edition...

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