Capin Billy's Whiz Bang Owner's Manual page 31

Scooter electric
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E. REAR WHEEL,TIRE,TUBE & DRIVE BELT REPLACEMENT
Drive belts, tires and tubes may fail after time.
Replacement parts may be available from your Dealer,
or can be ordered from EWI at 1-408-270-3724 or
www.eletricwheelsintl.com. In the USA, you may
call toll-free 1-888-808-4382.
Check the drive belt tension frequently and keep it
adjusted so that the belt cannot be easily deflected
more that 1/8" up or down. Excessive tension or
incorrect alignment can cause rapid belt wear
and reduce performance.
1. Place the scooter upside down on a sturdy surface,
using cloth or cardboard to protect the scooter from
scratches. Be sure the scooter is stable and does not
rock. (Figure 8-F)
2. Remove the Rear Wheel Covers by inserting a flat
blade screwdriver between the Mount Tabs and rear
dropout Tab Slots. Remove the rear wheel Axle Nuts
and Retainer Washers. (Figure 8-G)
3. Loosen the 4 Motor Mount Bolts and slide the motor
towards the rear. Slip the drive belt off the Motor
Drive Pulley. (Figure 8-F)
4. Remove the Rear Brake Mount Screw. (Figure 8-H)
5. Lift the rear wheel out of the rear dropouts. (Figure 8-I)
6. Remove the old drive belt. See (Figure 8-J) for tire/tube replacement.
7. Install a new belt around the Wheel Gear. Replace the wheel into the Rear Dropouts. Slip the new drive belt off the wheel gear. Place the
belt over the Motor Drive Pulley. Install the belt around the wheel gear. It may be necessary to rotate the wheel to ease in this installation.
8. Install the rear wheel Retainer Washers and Axle Nuts. (Figure 8-G) Tighten Axle Nuts. See Torque Specifications, Section 11, "Specifications."
Figure 8-G
Figure 8-F
PAGE 29

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