Heatilator RBV4236IH Owner's Manual
Heatilator RBV4236IH Owner's Manual

Heatilator RBV4236IH Owner's Manual

Fireplace
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Model(s):
RBV4236IH, RBV4236IT
RBV4842IH, RBV4842IT
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.
A CO detector shall be installed in the room where the appliance
in installed.
Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
Keep clothing, furniture, draperies and other flammable
materials away.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory trained
professionals, or technicians supervised by an NFI
certified professional.
1

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Summary of Contents for Heatilator RBV4236IH

  • Page 1 Installation and service of this appliance should be gas supplier. performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 2: Congratulations

    As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this Your new Heatilator gas fireplace will give you years of owner’s manual. Pay special attention to all cautions and durable use and trouble-free enjoyment.
  • Page 3: Table Of Contents

    A. Appliance Dimension Diagram A. Vent Termination Minimum Clearances B. Service Parts List 7 Vent Information and Diagrams C. Optional Components A. Vent Guidelines D. Contact Information B. Vent System Configuration  = Contains updated information. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 4: Warranty

    Limited 3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645B 04-02-09 Page 1 of 2 Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645B 04-02-09 Page 2 of 2 Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 6: Listing And Code Approvals

    A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 7: User Guide

    (not shown) Section 2.D. Mantel Section 5.D. Outside Air UP - Closed  DOWN - Open  High Limit Switch Remote Control Section 2.E. Clear Space Hearth Section 2.C. (not required) Figure 2.1 General Operating Parts Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 8: Clear Space

    Ensure that the glass is sealed and in the proper position with your decorative door or front. and that the integral barrier is in place. WARNING! RIsk OF Fire/Asphyxiation! DO NOT operate fireplace with firescreen assembly removed. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 9: Lighting Instructions (Ipi)

    * For U.S. only! NATURAL GAS Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 33631D Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 10: After Fireplace Is Lit

    In an IntelliFire ignition system (IPI), the pilot flame should turn off when appliance is turned off. flame burn continually? Some optional control systems available with IPI models may allow pilot flame to remain lit. In a standing pilot system the pilot will always stay on. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 11: Maintenance And Service

    • Inspect for scratches, dents or other damage and repair intact. as necessary. • Inspect draft shield to verify it is not damaged or missing. • Vacuum and dust surfaces. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 12: Maintenance Tasks-Qualified Service Technician

    Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 IPI Pilot Flame Patterns Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 13: Installer Guide

    Framing Headed off Framing/Header in Ceiling Joists (SECTION 5) (SECTION 8) Optional Wall Switch Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension (not required) Gas Line (SECTION 11) Figure 4.1 Typical System Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 14: Design And Installation Considerations

    DO NOT use this appliance if any part has been under wa- ter. Call a qualified service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 15: Negative Pressure

    • Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Leeward Multi-level Roofs Figure 4.2 Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 16: Framing And Clearances

    In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • Vent Clearances and Framing (Section 6) Model # RBV4236 1067 1219 RBV4842 51-1/4 1219 1327 Figure 5.1 Appliance Locations Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 17: Constructing The Appliance Chase

    Example: If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface. Figure 5.2 Clearances to Combustibles Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 18: Mantel And Wall Projections

    Mantel Legs or Wall Projections Top of Appliance Drywall Mantel Leg or Perpendicular Wall 1 in. (25mm) min. to perpendicular wall 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 19: Termination Locations

    Over 16/12 to 18/12 Over 9/12 to 10/12 Over 18/12 to 20/12 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 * 3 ft. minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 20: Vent Information And Diagrams

    Only 45° elbows or less are allowed. A straight section is not required before the first elbow. Figure 7.3 Maximum Horizontal Run Maximum horizontal run is 50% of vertical. Horizontal run cannot be more than 30 ft. (9.14 m). Figure 7.2 Maximum Horizontal Run Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 21: Vent Clearances And Framing

    2 in. (51 mm) above insulation. Attic shields must meet specified clearance and be se- cured in place. Use B-vent manufacturer’s firestops to provide adequate clearances. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 22: Appliance Preparation

    Figure 9.1 Outside Air Kit Installation B. Gas and Electrical Connections If applicable, ensure that gas and electrical connections are installed at this time. Refer to Sections 11 (Gas Infor- mation) and 12 (Electrical Information). Nailing Tabs Figure 9.2 Proper Positioning and Securing of Appliance Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 23: Installing Vent Pipe

    2 in. (51 mm) above insulation. Attic shields must meet vent manufacturer’s specified clearance and be secured in place per vent manufactur- er’s instructions. Figure 10.1 Attaching Vent to Firebox Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 24: Gas Information

    In the USA: Reduce burner orifice 4% for each 1000 feet inlet. above 2000 feet. • If substituting for these components, please consult • In CANADA: Reduce burner orifice 10% for elevations local codes for compliance. between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 25: Electrical Information

    • Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 26: Electrical Service And Repair

    Wall Switch Pilot Assembly Optional Remote Junction Limit Switch Adaptor GRN* * GRN wire only used with optional wall switch WSK-MLT-HTL Valve 14-2 with Ground Romex BLACK WHITE GROUND Figure 12.1 Intellifire Pilot Ignition (IPI) Wiring Diagram Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 27: Junction Box Installation

    Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell. If the box is not to be wired at the time of appliance instal- lation: • Assemble recepta Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 28: Finishing

    Mantel Legs or Wall Projections Top of Appliance Drywall Mantel Leg or Perpendicular Wall 1 in. (25mm) min. to perpendicular wall 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 29: Facing Material

    Overlapping materials could ignite and will inter- fere with proper operation of doors and louvers. These surfaces may be covered with non-combustible material. Non-combustible sealant. Figure 13.3 Noncombustible Facing Diagram Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 30: Appliance Setup

    See Figure 14.4. Figure 14.1 Remove Screw from Right Shipping Support Figure 14.4 Base Logs • Install Y-shaped log on right side of grate using locating pins to position. See Figure 14.5. Figure 14.2 Squeeze Support Figure 14.5 Placing Right Top Log Figure 14.3 Rotate Support Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 31: Place The Lava Rock & Vermiculite

    Sprinkle vermiculite evenly over area covered by lava rock. See Figure 14.8. • It is not necessary to use entire bag of lava rock or vermiculite. Figure 14.9 Placement of Rockwool Figure 14.7 Placement of Lava Rock Figure 14.10 Placement of Rockwool Under Front Logs Figure 14.8 Placement of Vermiculite Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 32: Log Removal/Replacement

    Lift up on log/grate assembly to remove it from appliance Figure 14.13 Remove Hearth Refractory - Step 1 and set aside. • Reinstall the log/grate assembly; set the assembly in place, secure with three screws. See Figure 14.15 and 14.16. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 33: Glass Door Assembly

    The hood must be attached or a fire hazard may result. See Figure 14.19. Screws for DM Door Installation Figure 14.19 Installing the Hood Figure 14.17 Pins & Screws for DM Door Installation - Reveal Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 34: Air Shutter Setting

    Closed position - natural gas • Open position - propane Figure 14.20 Remove Screws Attaching Front Burner Support • Remove the two screws attaching the back burner support to the burner pan. See Figure 14.21. Figure 14.23 Adjust Air Shutter Figure 14.21 Remove Screws Attaching Back Burner Support Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 35: Troubleshooting

    Verify module is securely grounded to metal chassis of appliance. D. Module voltage output / Valve/ Verify battery voltage is at least 2.7 volts. Replace batteries if voltage Pilot solenoid ohms readings. is below 2.7. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 36 Shut off the appliance and the gas supply. Do not attempt to operate the appliance until it has been examined by a qualified service technician. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 37: Reference Materials

    (965 mm) (457 mm) (83 mm) 6-1/2 in. 5-7/8 in. (165 mm) 2-7/8 in. (149 mm) 7-1/2 in. (73 mm) (191 mm) Model RBV4236 23-3/4 1041 RBV4842 29-3/4 1194 1067 Figure 16.1 Appliance Dimensions Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 38: Service Parts List

    RBV4236IT, RBV4236IH B. Service Parts List Service Parts Diagram Beginning Manufacturing Date: May 2006 36 in. REVEAL Gas Fireplace - BV Ending Manufacturing Date: Active (Air Handle) Log Set Assembly 29 Outside Air Assembly (duct sold separately) Part number list on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 39 To replace the Lower Front Face (4044-124), Upper Front Face (4048-181), Right Column (4044- 107) or Left Column (4044-143) Please order an overlay and reference the part number that need 4018-001 to be repaired Additional service part numbers appear on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 40 Installation Instructions & Owner's Manual 4048-210 Lava Rock Bag Assembly 4040-094 Lava Rock 4021-296 Mineral Wool 14333B Vermiculite 28746 Limit Switch 4021-383 Additional service part numbers appear on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 41 34937 18 AWG 200C Black Wire - 5 ft 9010 Wire Assembly - HIBLU60FF 4018-019 Wall Switch Wire Assembly 2118-170 Propane Gas Conversion Kit DCKP-RBV Natural Gas Conversion Kit DCKP-RBV Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 42 RBV4842IT, RBV4842IH Service Parts Service Parts Diagram Beginning Manufacturing Date: May 2006 42 in. REVEAL Gas Fireplace - BV Ending Manufacturing Date: Active (Air Handle) 26 - Outside Air Assembly Log Set Assembly (duct sold separately) Part number list on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 43 4044-161 Surround Replacement Overlay 4018-001 Reference following parts: Bottom Face (4044-105), Upper Front Face (4048-182), Right Column (4044-104) or Left column (4044-143) Additional service part numbers appear on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 44 Installation Instructions & Owner's Manual 4048-210 Lava Rock Bag Assembly 4040-094 Lava Rock 4021-296 Mineral Wool 14333B Vermiculite 28746 Limit Switch 4021-383 Additional service part numbers appear on following page. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 45 34937 18 AWG 200C Black Wire - 5 ft 9010 Wire Assembly - HIBLU60FF 4018-019 Wall Switch Wire Assembly 2118-170 Propane Gas Conversion Kit DCKP-RBV Natural Gas Conversion Kit DCKN-RBV Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 46: Optional Components

    DF361B DF421B DM1036, DM1036B, DM1036S Fixed Glass Doors DM1042, DM1042B, DM1042S Bifold Doors C. Optional Components (continued) 20 in. Catalog # [508 mm] 12.5 15.5 LDS-BV 17 in. [432 mm] 9-3/8 in. [238 mm] TCG375 Terra Cotta Cap LDS-BV Decorative Shroud see your Heatilator dealer for a complete listing of optional components. Heatilator • RBV4236/RBV4842 • 4048-210 • Rev S • 6/10...
  • Page 47: Contact Information

    D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL • Leave this manual with •...

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