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Model:
RAVE4013I
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions
and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heatilator RAVE4013I

  • Page 1 Technologies suggests NFI certifi ed or factory trained This appliance is only for use with the type(s) of gas indicated professionals, or technicians supervised by an NFI on the rating plate. certifi ed professional. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 2: Congratulations

    As the owner of a new fi replace, you’ll want to read and Your new Heatilator gas fi replace will give you years of carefully follow all of the instructions contained in this durable use and trouble-free enjoyment. Welcome to the owner’s manual.
  • Page 3: Table Of Contents

    D. Electrical Service and Repair ..... . 48 E. Junction Box Installation......48 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 4 D. Contact Information ......70 = Contains updated information. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 5: Limited Lifetime Warranty

    B. Limited Lifetime Warranty Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 6 B. Limited Lifetime Warranty (continued) Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 7: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 8: Requirements For The Commonwealth Of Massachusetts

    VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- of the installation. STRUCTIONS”. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 9: User Guide

    • Install a switch lock or a wall/remote control with child protection lockout feature. DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 14.F. CLEAR SPACE SECTION 2.C. Figure 2.1 General Operating Parts Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 10: Clear Space

    Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 11: Lighting Instructions (Ipi)

    See installation and operating vice agency or the gas supplier. instructions accompanying appliance. For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 12: After Fireplace Is Lit

    Wall above appliance feels hot to No action necessary. This appliance ships with a non-combustible material attached. Specifi ca- the touch. tions of the attached non-combustible material are listed in Section 1.E. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 13: Maintenance And Service

    - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) • Refer to Section 14F for glass removal and replacement instructions. • Reinstall door or decorative front. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 14: Maintenance Tasks-Qualifi Ed Service Technician

    Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that Figure 3.1 IPI Pilot Flame Pattern Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 15: Installer Guide

    (SECTIONS 7 and 8) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C) FRAMING/HEADER (SECTION 5) WALL SWITCH GAS LINE (SECTION 11) Figure 4.1 Typical System Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 16: Design And Installation Considerations

    Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan). Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 17: Framing And Clearances

    Unlike many traditional, single sided Heatilator fi replaces, clearance around air openings and for service access. the RAVE4013I is recessed into surround framing. The left and right nailing tabs were designed to ensure the fi replace is Due to high temperatures, the appliance should be locat- recessed to the correct location within the framing materials.
  • Page 18: Constructing The Appliance Chase

    Front of Opening Opening Opening Opening to Ceiling Floor Flooring Appliance Appliance Appliance (Vent Pipe) (Height) (Depth) (Width) Inches 8-5/8 42 1/4 18-1/4 Millimeters 1073 1270 Figure 5.2. Clearances to Combustibles Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 19: Mantel And Wall Projections

    Non-Combustibles Above Appliance Note: For non-combustible fi replace fi nish material (marble, 1-9/16 in. stone, etc) specifi cations refer to Section 13.C. 1/2 in. BUILDING MATERIAL Figure 5.7 Front Side Finishing Detail Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 20 1/2 in. THICK WALL 3-1/2 in. SHEATHING NON-COMBUSTIBLE BOARD SHIPPED WITH APPLIANCE 1 in. 1 in. AIR SPACE Figure 5.8 Non-Combustible Zone Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 21: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 22 Figure 6.3 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 23: Vent Information And Diagrams

    • When penetrating a combustible ceiling, a ceiling fi restop must be installed. Horizontal • Horizontal runs of vent do not require vertical rise; Figure 7.1 horizontal runs may be level. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 24 V + H MAX. = 40 ft. (12.2 m) termination caps are not approved for use with pro- pane (LP) fuel. May lead to elevated glass temper- ature that may cause tempered glass breakage. Figure 7.4 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 25 CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro- pane (LP) fuel. May lead to elevated glass temper- ature that may cause tempered glass breakage. INSTALLED HORIZONTALLY Figure 7.5 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 26 CAUTION: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are not approved for use with pro- pane (LP) fuel. May lead to elevated glass temper- ature that may cause tempered glass breakage. Figure 7.6 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 27 (LP) fuel. May lead to elevated glass temper- ature that may cause tempered glass breakage. INSTALLED HORIZONTALLY INSTALLED HORIZONTALLY Figure 7.7 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 28 fl ame height. If the vent confi guration has a total ver- tical of 15-44 feet, an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 29 Note: There MUST be a 25% reduction in total H when using fl ex vent except when using the simple up and out installation (see Figure 7.3). Figure 7.11 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 30 Note: There MUST be a 25% reduction in total H when using fl ex vent except when using the simple up and out installation (see Figure 7.3). INSTALLED HORIZONTALLY Figure 7.12 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 31 Maximum= 40 ft. (12.2 m) Note: There MUST be a 25% reduction in total H when using fl ex vent except when using the simple up and out installation (see Figure 5.3). Figure 7.13 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 32: Coaxial To Colinear Venting

    CAUTION! DO NOT use any fl ue restrictor when vent- ing with the DV-46DVA-GCL adapter and LINK-DV30B kit. This may result in poor fl ame appearance, sooting, pilot malfunction, or overheating. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 33 INLET AIR VENT PIPE EXISTING CHIMNEY To minimize cold air drafts, seal with non-combustible insulation. DIRECT VENT FIREPLACE Minimum 10 ft. 3.05 m Maximum 40 ft. 12.2 m HEARTH FLOOR Figure 7.16 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 34: Vent Clearances And Framing

    * Shows center of vent framing hole for top venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe. Figure 8.2 Wall Penetration Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 35: Install The Ceiling Firestop

    INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM 3 FASTENERS PER SIDE CEILING FIRESTOP CEILING FIRESTOP INSTALLED BELOW CEILING INSTALLED ABOVE CEILING Figure 8.5 Installing the Attic Shield Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 36: Install Attic Insulation Shield

    • Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 37: Appliance Preparation

    fi replace. For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 38: Securing And Leveling The Appliance

    Figure 9.3 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 39: Installing Vent Pipe (Slp Pipe)

    WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 40: Assemble Slip Sections

    • Only outer pipes are sealed, sealing the inner fl ue is not required. • All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 41: Disassemble Vent Sections

    1/8 in. (3 mm) larger than the support box outline. • Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 10.9). Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 42: Install Metal Roof Flashing

    • Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.12. Figure 10.14 Assembling the Storm Collar Around the Pipe Figure 10.14 Assembling the Storm Collar Around the Pipe Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 43: Install Vertical Termination Cap

    • Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.16. Figure 10.16 Wall Thimble Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 44: Install Horizontal Termination Cap

    HEAT SHIELD EXTENDED 1-1/2 IN. (38 MM) MIN. HEAT SHIELD OVERLAP WALL SHIELD FIRESTOP SLIP SECTION CAN BE EXTENDED INNER VENT SHEATHING OUTER VENT INTERIOR EXTERIOR Figure 10.17 Venting through the wall Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 45: Gas Information

    The decorative mesh front and fi replace gas to remove the valve plate to have complete access to the assembly must be removed to gain access to the pressure valve assembly components. taps. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 46: Gas Connection

    fl ame. Fittings and connections could have loos- ened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 47: Electrical Information

    3 volt system. remote control receiver are placed on the fi rebox bottom. IPI CONTROL MODULE OPTIONAL REMOTE LOCATION ELECTRICAL JUNCTION BOX BATTERY TRAY LOWER ACCESS PANEL Figure 12.1 Valve Cavity Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 48: Electrical Service And Repair

    6. Reinstall the junction box. 7. Reposition the junction box heat shield such that it is positioned over the junction box. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 49: Finishing

    Unlike many traditional, single-sided Heatilator fi replaces, FRAMING this fi replace is recessed into surround framing. The left and right nailing tabs were designed for the RAVE4013I model as a means to ensure the fi replace is recessed to the correct location within the framing materials.
  • Page 50 Note: Refer to Section 13.C regarding installation details associated with the Inside and Overlap Fit methods. The RAVE4013I must be fi nished using either the Deco or Illusion decorative fronts. See Figures 13.16 and 13.17. The fi nal fi replace installation can be accomplished by ei- ther the Overlap Fit or Inside Fit method.
  • Page 51 1/2 inch building material (dry wall, plywood, wood composites, etc.) can be taped and sealed with combustible drywall tape. BOTTOM COVER PANEL Figure 13.6. Lower Cover Panel Positioned Correctly Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 52: Mantel And Wall Projections

    Figure 13.10 Non-Combustible Mantel Leg or Wall Projections MAX. (Acceptable on both sides of opening) MEASUREMENT 14 in. FROM TOP OF MIN. FIREPLACE OPENING Figure 13.8 Clearances To Non-Combustible Mantels Or Other Non-Combustibles Above Appliance Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 53: Facing Material

    Overlap Requirement: See Figure 13.11,13.12 and Figure 13.13. Reference dimensions for the Deco and Illusion fronts in- Inside Fit requirement: See Figure 13.14, 13.15, 13.16. stalled on the appliance are shown in Figure 13.19 and Figure 13.20. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 54 Figure 13.18 and Figure 13.20. 3 IN. 0- 4 IN. DRYWALL OR EQUIVALENT (1/2 IN.) Figure 13.14 Inside Fit Method (Deco Decorative Front Only) Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 55: Decorative Fronts

    991 mm (width). Outside dimension of decorative 44-1/2 in. 1130 mm front (width). Inside dimension decorative front 13 in. 330 mm (height). Outside dimension of decorative 19-1/2 in. 495 mm front (height). Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 56: Appliance Setup

    This may cause delayed ignition, undesirable burner fl ame, or lighting issues. NO GLASS ROCK MEDIA BETWEEN DASHED LINES. ROCK MEDIA PLACEMENT JIG Figure 14.2. Installing Glass Rock Media Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 57 fi rebox. Blocking this gap may cause an undesirable fl ame appearance. See Figure 14.4. NO GLASS ROCK MEDIA BETWEEN DASHED LINES. Figure 14.4. Maintaining Media Tray Air Spaces. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 58: Fixed Glass Assembly

    5. Tilt top of glass towards fi replace and engage both top spring latches Figure 14.6 Air Shutter Air Shutter Settings UPPER SPRING LATCH LOWER GLASS CLIP RAVE4013I 1/16 in. 5/16 in. Figure 14.5 Fixed Glass Assembly Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 59: Troubleshooting

    Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt- solenoid ohms readings. age is below 2.7. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 60 ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 61: Reference Materials

    Inches Millimeters Location Inches Millimeters 1218 37-3/4 1092 39-1/16 15-3/4 6-5/8 13-1/4 39-5/8 1006 41-3/4 1060 2-3/16 3-9/16 6-7/8 17-1/4 47-1/16 1195 18-1/4 9-5/16 25-7/8 16-3/4 9-3/4 Figure 16.1 Appliance Dimensions Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 62: Vent Components Diagrams

    (127 mm) 13-1/2 in. (343 mm) 13-7/8 in. (352 mm) 12-1/4 in. (311 mm) DVP-BEK2 PVK-80 (For use with IPI and DSI appliances only.) DVP-HPC Cap Brick Extension Figure 16.2 Vent Components Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 63 SLP-FLEX-2 SLP-FLEX-3 26 in. SLP-FLEX-5 1524 660 mm SLP-FLEX-10 3048 DVP-HSM-B Extended Heat Shield SLP-FS SLP-WS SLP-HVS Ceiling Firestop Wall Shield Firestop Horizontal Pipe Support Figure 16.5 SLP Series Vent Components Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 64 SLP-DCF-BK SLP-WT-BK SL-2DVP Ceiling Firestop Wall Thimble-Black Adapter Black 12 IN. 305 mm 7 IN. 178 mm 15-1/2 IN. 394 mm DVP-FBHT SLP90 SL-2DVP DVP-FBHT Figure 16.6 SLP Series Vent Components Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 65 CAUTION: THE SLP-HRC-SS AND SLP-HRC-ZC-SS TERMINATION CAPS ARE NOT APPROVED FOR USE WITH PROPANE (LP) FUEL. May lead to ele- vated glass temperature that may cause tempered glass breakage. SLP-HRC-SS SLP-HRC-ZC-SS HORIZONTAL TERMINATION CAP Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 66 B. Vent Components Diagrams (continued) COAXIAL to COLINEAR VENTING LINK-DV30B DV-46DVA-GCL Flex Liner Kit Coaxial/Colinear Appliance Connector DVP-2SL Adapter Figure 16.10 Coaxial to Colinear Vent Components Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 67 RAVE4013I C. Service Parts Beginning Manufacturing Date: May 2009 Service Parts Diagram Ending Manufacturing Date: ______ Part number list on following page. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 68: Service Parts List

    Conversion Kit NG Conversion Kit LP LPK-RAVE Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXF Regulator LP LPK-DXF Additional service part numbers appear on following page. Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 69 2118-170 Junction Box 4021-013 Flex Ball Valve Assembly 302-320A Battery Pack 593-594A 3 Volt Transformer 593-593A Orifi ce NG (#42C) 582-842 Orifi ce LP (.057C) 582-057 Jumper Wires 21 in 2012-206 Heatilator • RAVE4013I • 2184-900 Rev. E • 8/09...
  • Page 70: Contact Information

    Heatilator, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES -...

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