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Air Weigh BinMaxx User Manual

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The Leader in Onboard Weighing Technology
TM
™
BinMaxx
Scale

User Guide

PN: 901-0147-000 Rev. 002

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Summary of Contents for Air Weigh BinMaxx

  • Page 1: User Guide

    The Leader in Onboard Weighing Technology ™ BinMaxx Scale User Guide PN: 901-0147-000 Rev. 002...

  • Page 2: Table Of Contents

    Table of Contents BinMaxx Overview ............3 Scale Buttons ..............3 Calibration ................. 4 Preliminary Considerations ..........4 Calibration Procedure ............5 Equipment Needed ............5 Entering Empty and Heavy Weights ......5 Heavy Calibration ............6 Empty Calibration ............7 User Guide .................

  • Page 3: Binmaxx Overview

    Main menu: Throughout this manual, the term “Main Menu” refers to the top menu. This menu shows PRINT, ERASE / SETUP / DIAGNOSTICS if you are using the BinMaxx RS-232 port to print, or ERASE / SETUP / DIAGNOSTICS otherwise.

  • Page 4: Calibration

    Calibration When you are using a BinMaxx scale, you need to calibrate your refuse vehicle before it can be placed in service. We suggest calibrating the scale using 4 cu. yd. bins. Alternately, you can calibrate the scale using the Air-Weigh calibration tank (part #1280).

  • Page 5: Calibration Procedure

    1. Select one of the bins to be used as your empty calibration weight. 2. Weigh the bin on the ground scale. 3. Record your empty weight into your BinMaxx scale. To do push ESC until you reach the PRINT, ERASE / SETUP / DIAGNOSTICS screen, i.e., the main menu. Select SETUP and push the ▼key repeatedly until you reach CAL WT...

  • Page 6: Heavy Calibration

    NOTE: An empty four-yard bin should weigh between 400 and 600 lbs. Heavy Calibration Turn the vehicle on and wait for the scale to power up. Place the filled bin on the forks. From the main menu, select the following options: SETUP > OK >...

  • Page 7: Empty Calibration

    Lift Number / Bin Net Weight display. Once calibrated, your BinMaxx scale will display weight in 20lb (10kg) increments, and is ready for use. NOTE: You can change the empty calibration weight after it has been entered.

  • Page 8: User Guide

    Do not exceed 60 seconds above the high proximity switch when emptying a bin before returning to the measurement zone. BinMaxx will update the lift number and net weight soon after the bin has dropped below the low proximity switch measurement area.

  • Page 9: Screen Displays And Functions

    If the vehicle is turned off during the course of the day, when it is restarted and the system powers up the BinMaxx screen will ask if the user wants to reset the lift number and/or the net weightnvalue. The driver can choose to reset either, both or neither to zero at this time.
  • Page 10 “OK” PRINTS If Screen 1A or B appears, the printer is not connected or is not turned on, or you have chosen to use BinMaxx’s RS-232 port for data stream output rather than printing. The ComLink will record all data, which can be printed or transferred at a later time.(For...

  • Page 11: Lift # / Net Or Total Screen

    OK button. All lift data will be recorded and stored in the BinMaxx ComLink and can be printed or transferred to an OBC at a later time. The recorded lift data can be printed individually or all transactions can be printed based on user command input.

  • Page 12: Erase / Print

    DIAGNOSTICS NOTE: Main menu version 2 will display only if a printer is connected to the BinMaxx ComLink and turned on, and LIFTS REPORT, the default selection, is chosen. Use the UP or DOWN arrow buttons on the display to choose the desired option.

  • Page 13: Print, Erase Screen 2

    BinMaxx Comlink. NOTE: Once the ComLink has saved 1000 lifts, the memory is full. When you turn on the BinMaxx display you will see an error message reading MEMORY FULL, NO RECORDING, PRESS ESC. Pressing ESC does not clear the memory but will allow you to access the BinMaxx menu.

  • Page 14: Setup

    BinMaxx Comlink. If you select ERASE ALL, you will see a caution message that reads, “USE CAUTION! PUSH “OK” TO ERASE ALL”. Press OK to permanently delete all lift and weight data stored in the BinMaxx ComLink. Setup...

  • Page 15: Calibration

    PWR UP MODE – Reset Lift # / Weight Prompt TRUCK NUMBER – Enter / edit a truck ID number SET PIN # – Set a PIN number PRINTER PORT – Set output for printer or data stream CAL WT SETUP – Enter calibration weight (empty / heavy). Do this BEFORE you begin calibrating.

  • Page 16: Power-Up Mode

    Select BRIGHTNESS and press OK. The display will show BRIGHT and DIM. Use the UP or DOWN arrow to select the desired action. Press OK. If you select BRIGHT is selected, the screen will display BRIGHT, (Now Bright); if you select DIM, the screen will display DIM, (Now DIM).

  • Page 17: Truck Number

    Truck Number Select TRUCK NUMBER by pressing the down arrow from the top screen (CALIBRATION). Press OK. The screen will display TRUCK NUMBER with a flashing line. Use the UP or DOWN arrows to select the truck number desired. Hold the UP or DOWN arrow button to accelerate the number selection.

  • Page 18: Date And Time

    In this mode the BinMaxx system is looking for the empty and heavy calibration weights to be input into the system. If you use the Air-Weigh calibration weight to calibrate, the heavy weight is 2580 lbs and the empty weight is 480 lbs. If you instead use empty and heavy bins to calibrate, enter the empty and heavy bin weights as measured on a scale.

  • Page 19: Diagnostics

    Use the UP and DOWN arrows to select the desired action. The screen will display the following: DISPLAY – Information about the display and its S/W version ECU – Electronic Control Unit (BinMaxx ComLink) sensor and calibration data and ComLink ID Display Select DISPLAY and press OK.
  • Page 20 Select CALIB DATA and press OK. The screens will display lift and drop calibration data. Use the UP and DOWN arrows to page between screens. Select ECU ID and press OK. The screen will display the BinMaxx Version number, Model number and unit Serial number.

  • Page 21: Error Messages

    ERROR MESSAGES The following error messages may be displayed during BinMaxx operation. ERROR DESCRIPTION POSSIBLE CAUSE MESSAGE Bad or damaged SYSTEM deflection sensor; Deflection sensor value at 0 ERROR broken or disconnected deflection sensor cable MEMORY The BinMaxx Comlink data buffer...
  • Page 22 CALIBRATION TANK Air-Weigh offers a calibration tank for purchase. It is used in the process of calibrating the BinMaxx scale in place of empty and full bins. The weight of the calibration tank is known, so using the tank saves you the step of having to obtain empty and heavy weights for the bins before beginning calibration.
  • Page 23 and drain plug. Follow the procedures outlined in the Calibration section of this manual to complete the empty calibration.
  • Page 24 NOTES...
  • Page 25 NOTES...

  • Page 26: Limited Warranty

    Limited Warranty For product failures due to material or manufacturing defects, Air-Weigh will replace or repair all components for up to three years from shipment date to the end-user Air-Weigh customer. These three-year components include: displays, ComLinks, sensors, power cables, sensor assemblies, sensor harnesses, and all other associated external components.

  • Page 27: Procedure For Warranty Claims

    Procedure for Warranty Claims 1. For a warranty claim customers must contact Air-Weigh Customer Support and provide the part number, serial number, and failure description of the failed item. At our discretion, we will replace or repair units that have failed due to workmanship.
  • Page 28 1730 Willow Creek Circle • Eugene, Oregon 97402-9152 USA P.O.Box 24308 • Eugene, Oregon 97402-0437 USA Telephone (541) 343-7884 • Order Desk (888) 459-3444 Customer Support (888) 459-3247 • FAX (541) 431-3121 Hours of Operation: Mon-Fri, 7am – 5pm, Pacific Time www.Air-Weigh.com Visit our YouTube channel to view our online installation and calibration videos:...

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