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This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to
change design and specifications without prior notice.
Illustrations are for reference only as actual product may vary.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
English
Master Language
Torit
CPV-1, -2, -3, -4, -6, -8, and -12 After November 2008
Installation and Operation Manual
Installation, Operation, and Service Information
CPV-1
CPV-6 through CPV-12
PowerCore
®
®
CPV-2 through CPV-4
IOM AD3878002 (ENG)
Revision 6
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Table of Contents
Related Manuals for Donaldson Torit PowerCore CPV-1
Summary of Contents for Donaldson Torit PowerCore CPV-1
- Page 1 Torit PowerCore ® ® CPV-1, -2, -3, -4, -6, -8, and -12 After November 2008 Installation and Operation Manual Installation, Operation, and Service Information CPV-1 CPV-2 through CPV-4 CPV-6 through CPV-12 This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice.
- Page 2 Instruct all personnel on the safe use and maintenance procedures related to this equipment. Discuss any questions on the application, use, or maintenance of this equipment with a Donaldson Torit representative. For optimum collector performance, use only Donaldson Torit replacement parts.
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Page 3: Table Of Contents
Torit PowerCore, CPV-1 to CPV-12 Contents Description ................1 Maintenance Information .............11 Purpose and Intended Use ............1 Operational Checklist ............11 Rating and Specification Information ........2 Filter Removal and Installation .........12 Operation ...................3 Filter Removal (CPV-1 Only) ..........12 Inspection on Arrival ...............5 Filter Installation (CPV-1 Only) .........12... -
Page 4: Description
Consult and comply with all National and Local Codes related to fire and/or explosion properties of combustible materials when determining the location and operation of all dust, fume, or mist collection equipment. Standard Donaldson Torit equipment is not equipped with fire extinguishing or explosion protection systems. -
Page 5: Rating And Specification Information
Torit PowerCore CPV-6 through CPV-12 All Units: Compressed air, maximum psig ..............90-100 Housing rating, inches water gauge (CPV-1) ..........+/-12 Housing rating, inches water gauge (CPV-2 through CPV-12) ....+/-20 Power and controls ..............120-Volt 50/60 Hz *If unit was supplied with a Record Drawing, the specifications on the drawing will supersede the standard... -
Page 6: Operation
Donaldson Company, Inc. Operation During normal operation, dust-laden air enters the Filter pack cleaning is completed using pulse-jet unit through the cabinet opening at the bottom of the technology. Air diaphragm valves provide the pulse unit, which is fastened to the silo or storage container. cleaning. - Page 7 Torit PowerCore, CPV-1 to CPV-12 High Pressure Air Clean Air Outlet Clean Air Plenum Dust Disposal Dirty Air Inlet Normal Operation (1 filter pack unit) Filter Cleaning Operation (1 filter pack unit) High Pressure Air Filter Access Door Clean Air...
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Page 8: Inspection On Arrival
6. Report incomplete shipments to the delivery carrier and your Donaldson Torit representative. The Torit PowerCore CPV is not designed as a "stand 7. Remove crates and shipping straps. Remove loose alone"... -
Page 9: Rigging Instructions
Torit PowerCore, CPV-1 to CPV-12 Electrical Wiring Rigging Instructions Electrical service or maintenance Suggested Tools & Equipment work must be performed by Clevis Pins and Clamps Lifting Slings a qualified electrician and comply with all Crane or Forklift Pipe Sealant applicable national and local codes. -
Page 10: Typical Installation
CPV-2 through CPV-4 CPV-6 through CPV-12 Manifolds are not lifting points Latches are not lifting points Take center of gravity into consideration when lifting unit. Do not install blower before lifting unit (except CPV-1). Typical Installation... -
Page 11: Compressed Air Installation
Torit PowerCore, CPV-1 to CPV-12 Compressed Air Installation Do not set compressed-air NOTICE Turn compressed air supply OFF pressure above 100-psig. and bleed lines before performing Component damage can occur. service or maintenance work. All compressed air components must be sized... -
Page 12: Antistatic Grounding Installation
Donaldson Company, Inc. Antistatic Grounding Installation If the collector is equipped with antistatic filters and pressure reaches the high-pressure setpoint. The bonded construction, then the collector will need to be valves continue to pulse until the low-pressure grounded by a qualified electrician. setpoint is reached. -
Page 13: Preliminary Start-Up Check
Torit PowerCore, CPV-1 to CPV-12 Preliminary Start-Up Check Instruct all personnel on safe use and maintenance procedures. Input Electrical work during installation 105-135V/50-60Hz/1Ph must be performed by a qualified electrician and comply with all applicable Output Solenoids national and local codes. -
Page 14: Maintenance Information
Donaldson Company, Inc. 3. Check that filter retention brackets are properly Do not set compressed-air NOTICE pressure above 100-psig. tightened to achieve proper filter seal. Component damage can occur. 4. All access panels should be sealed and secure. All compressed air components must be sized 5. -
Page 15: Filter Removal And Installation
2. Loosen wing nuts and slide filter retainer left to side toward the back wall. release from hold down. Filter Retainer Removal (hinged access panel removed for clarity) Filter Removal and Installation (hinged access panel removed for clarity) Filter Removal and Installation for CPV-1 Units... -
Page 16: Filter Installation
Swing door fully open. Prevent door from closing by 5. Repeat steps 2 through 4 for remaining filter packs. engaging door locking mechanism (except CPV-1). 6. Disengage door locking mechanism (except CPV-1). 3. Turn filter pack retention wing nuts counterclockwise Use caution when closing door to avoid personal and remove filter pack retainer. -
Page 17: Compressed Air Components
Torit PowerCore, CPV-1 to CPV-12 Compressed Air Components Electrical Connection (CPV-1 Only) Electrical work must be Do not set compressed-air NOTICE performed by a qualified pressure above 100-psig. Component damage can occur. electrician and comply with all applicable national and local codes. -
Page 18: Optional Equipment
Donaldson Company, Inc. Optional Equipment Power Pack (Except CPV-1) Do not allow the fan wheel to The two types of power packs, Torit Backward Inclined come loose from the motor as it (TBI) and Torit Radial Blade (TRB) are installed following may cause severe injury or property damage. -
Page 19: Side-Mount Power Pack
Torit PowerCore, CPV-1 to CPV-12 Side-Mount Power Pack Do not look into fan outlet to Electrical service or maintenance determine rotation. View the fan work must be performed by rotation from the back of the motor. a qualified electrician and comply with all applicable national and local codes. -
Page 20: Magnehelic ® Gauge
Donaldson Company, Inc. Magnehelic Gauge ® The Magnehelic is a differential pressure gauge used 3. Attach the mounting bracket using three, #6-32 x 1/4- to measure the pressure difference between the clean- in screws supplied. air and dirty-air plenums and provides a visual display 4. -
Page 21: Photohelic ® Gauge
Torit PowerCore, CPV-1 to CPV-12 Photohelic Gauge ® Electrical service or maintenance 2. Mount the gauge to the remote panel or door using work must be performed by the mounting ring, retaining ring, and four #6-32 x 1 a qualified electrician and comply with all 1/4-in screws. - Page 22 Donaldson Company, Inc. 5. Zero and maintain the gauge as directed in the manufacturer’s Operating and Maintenance Instructions provided. 6. To install the Photohelic Gauge mounted in a NEMA 4, Weatherproof Enclosure, follow Steps 4 and 5. NPT male adapter 1/8-in NPT male adapter Photohelic gauge...
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Page 23: Delta P Control
Torit PowerCore, CPV-1 to CPV-12 Delta P Control Description Alarm The Alarm setpoint is set to a higher setting than the High The Delta P Controller monitors the differential pressure Pressure On setpoint used to start the filter cleaning between the clean and dirty air plenums, providing a cycle. -
Page 24: Delta P Plus Control
Donaldson Company, Inc. Delta P Plus Control Description the pressure drop exceeds the Low Pressure Off set The Delta P Plus Controller monitors the differential point and then approaches zero again, the Delta P pressure between the clean and dirty air plenums, Plus Controller runs a delay timer to allow the blower providing a visual display of the filter condition. -
Page 25: Damper Only (Cpv-1)
Torit PowerCore, CPV-1 to CPV-12 Damper Only (CPV-1) Side Mount 1. Attach the damper to the fan exhaust outlet using the b. Drill pilot holes with a 0.339-in bit. hardware supplied. c. Secure brackets using 3/8-in thread-forming 2. Loosen the wing nut on the damper and adjust from bolts. - Page 26 Donaldson Company, Inc. 6. Secure junction box to manifold using two, 8-in hose A heavy-duty kit is available for applications that clamps wrapped around the standoff. have moderate-to-high amounts of moisture in the compressed-air supply and consists of the basic kit plus 7.
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Page 27: Troubleshooting
Torit PowerCore, CPV-1 to CPV-12 Troubleshooting Problem Probable Cause Remedy Power pack/fan motor do Improper motor wire size Rewire using the correct wire gauge as specified by not start national and local codes. Not wired correctly Check and correct motor wiring for supply voltage. - Page 28 Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy Insufficient airflow Pulse cleaning not energized Use a voltmeter to check the solenoid valves in the continued control panel. Check pneumatic lines for kinks or obstructions. Pulse valves leaking Lock out all electrical power to the unit and bleed compressed air the compressed air supply.
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Page 29: Service Notes
Torit PowerCore, CPV-1 to CPV-12 Service Notes Date Service Performed Notes... - Page 30 Donaldson Company, Inc. Service Notes Date Service Performed Notes...
- Page 32 The Donaldson Torit Warranty Donaldson warrants to the original purchaser that the major structural components of the goods will be free from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed, maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components...
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